Emerson AMS EZ1000 User manual

[i]
Machinery Health
™
Sensor
EZ 1000, Converter for Eddy Current Sensors
Operating Manual
MHM-97884, Rev 1.01
February 2019

[ii]
Vermerk zur Installation der Messketten in explosionsgefährdeter Umgebung.
Soll die Messkette in explosionsgefährdeter Umgebung installiert werden, so ist auf die Einhaltung der in der
Gebrauchsanweisung enthaltenen Installationshinweise zu achten. Sollten dabei sprachliche Schwierigkeiten
auftreten, wenden Sie sich bitte an die Herstellerfirma, sie wird Ihnen eine Übersetzung der relevanten Artikel
in der Landessprache des Verwendungslandes zukommen lassen.
Nota fuq l−installazzjoni tal−ktajjen tal−kejl f’ambjent esplożiv
Jekk il−katina tal−kejl suppost li tigi installata f’ambjent esplożiv, hu importanti li ssegwi l−istruzzjonijiet
pertinenti tal−manwal.Jekk issib xi diffikultà bil−lingwa, jekk joghgbok ikkuntattja lill−manifattur biex tikseb
traduzz-joni tal−paragrafi rilevanti fil−lingwa mehtiega.
Anmärkning beträffande installation av mätkedjorna i explosionsfarlig miljö.
Ska mätkedjan installeras i explosionsfarlig miljö, måste de anvisningar följas som ges i instruktionsboken
beträffande installationen. Skulle därvid språkproblem uppstå, ber vi dig kontakta det tillverkande företaget
som då kommer att sända dig en översättning av de relevanta artiklarna på användningslandets språk.
Opomba za namestitev merilne verige v eksplozivno ogroženem okolju
Èe se merilna veriga namešèa v eksplozivno ogroženem okolju, je potrebno upoštevati namestitvena
opozorila, ki so v Navodilih za uporabo. Èe se pri tem pojavijo jezikovne težave, se posvetujte z izdelovalcem;
poslali vam bodo prevod ustreznih èlankov v jeziku države, kjer se naprava uporablja.
Záznam k inštalácii meracích reťazcov vo výbušnom prostredí
Ak má byťmerací reťazec inštalovaný vo výbušnom prostredí, treba dbaťna dodržiavanie pokynov k inštalácii,
uvedených v návode na použitie. V prípade, že by sa pritom vyskytli jazykové problémy, obráťte sa prosím na
výrobcu, ktorý Vám zašle preklad relevantných èlánkov v jazyku Vašej krajiny.
Copyright
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any
language in any form by any means without the written permission of WayCon.
Disclaimer
This manual is provided for informational purposes. WAYCON MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS
MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. WayCon shall not be liable for errors, omissions, or inconsistencies that may be contained herein or for incidental or
consequential damages in connection with the furnishing, performance, or use of this material. Information in this document is
subject to change without notice and does not represent a commitment on the part of WayCon. The information in this manual is
not all-inclusive and cannot cover all unique situations.
Patents
The product(s) described in this manual are covered under existing and pending patents.

[iii]
Wskazówka dotycząca instalacji łañcuchów mierniczych w otoczeniach zagrożonych eksplozją
Jeœli łañcuch mierniczy ma byæ zainstalowany w otoczeniu zagrożonym eksplozją, należy uwzglêdniæ
wskazówki dotyczące instalacji zawarte w instrukcji obsługi. Jeżeli w trakcie lektury wstąpią jakiekolwiek
problemy związane ze zrozumieniem tekstu, prosimy zwróciæ siê do producenta, który chêtnie przeœle
tłumaczenie konkretnego artykułu w jêzyku danego kraju.
Opmerking m.b.t. installatie van elektrische meet circuits in explosiegevaarlijke omgeving
Dient de installatie van elektrische meet circuits in een explosiegevaarlijke omgeving te geschieden, moet men
toezien dat de in de gebruikshandleiding opgenomen installatieinstructies worden nageleefd. Bij taalkundige
problemen gelieve contact op te nemen met de fabrikant, deze zal u vervolgens een vertaling in de taal van het
gebruiksland doen toekomen.
Pastaba dėl matavimo grandinės įrengimo sprogimo atžvilgiu pavojingoje aplinkoje
Jei matavimo grandinė turi būti įrengta sprogimo atžvilgiu pavojingoje aplinkoje, privaloma laikytis vartotojo
instrukcijoje pateiktųįrengimo nurodymų. Jei kiltųsunkumųdėl kalbos, prašome kreiptis įgamintojo įmonę,
kuri pateiks Jums reikiamo skyriaus vertimąįvartotojo valstybės kalbą.
Nota sull’installazione delle catene per misurazione in ambienti a rischio di esplosioni
Nel caso in cui si debbano installare le catene per misurazione in ambienti a rischio di esplosioni, è necessario
attenersi alle avvertenze per l’installazione contenute nelle istruzioni d’uso. Per difficoltà di carattere
linguistico, rivolgetevi alla ditta produttrice. Quest’ultima Vi farà pervenire una traduzione degli articoli rilevanti
nella lingua del paese d’impiego.
Megjegyzės a mėrőláncok robbanásveszėlyes környezetben törtėnőszerelėsėhez.
Ha a mėrőláncot robbanásveszėlyes környezetben kell felszerelni, akkor ügyeljen a Használati útmutatóban
közölt szerelėsi utasítások betartására. Amennyiben nyelvi nehėzsėgek merülnek fel, szíveskedjen a gyártó
céghez fordulni, amely elküldni Önnek a felhasználó ország nyelvėre lefordított, erre vonatkozó cikket.
Nota referente à instalação de cadeias de agrimensor em ambientes potencialmente explosivos
Caso a cadeia de agrimensor deva ser instalada em um ambiente potencialmente explosivo, é imprescindível
observar e cumprir as indicações de instalação das instruções de serviço. Caso tenha dificuldades idiomáticas,
queira entrar em contato com a firma produtora, esta poderá enviar−lhe uma tradução dos capítulos mais
importantes no idioma do país onde o produto deverá ser empregado.

[iv]
Huomautus mittausketjun asentamisesta räjähdysalttiissa ympäristössä
Jos mittausketju tulee asentaa räjähdysalttiissa ympäristössä, on käyttöohjeessa annettuja asennusohjeita
noudatettava. Jos käyttöohjeessa käytetty kieli aiheuttaa ongelmia, kääntykää valmistajayrityksen puoleen. Se
toimittaa käyttöönne tarvittavat artikkelit käyttömaan vir alliselle kielelle käännettynä.
Juhend mõõdukettide ülespanemiseks plahvatusohtlikus piirkonnas.
Kui panna üles mõõdukettid plahvatusohtlikkus piirkonnas, nii tuleb jälgida kasutusjuhendis sisaldatud
instalationimärkmeid. Juhul kui tekkivad raskused keelega, siis pöörduge palun tootja poole. Tootja saadab
emakeelse tõlge vastavalt artiklile ning maale.
Notas sobre la instalación de cadenas de medición en un entorno potencialmente explosivo.
Si ha de instalar la cadena de medición en un entorno potencialmente explosivo, deberá respetar las
indicaciones sobre la instalación, contenidas en el manual de uso. Si surgieran dificultades lingüísticas, póngase
en contacto con la empresa fabricante, que le facilitará una traducción del artículo en la lengua del país donde se
emplee.
Note on the installation of the measuring chains in an explosive environment
If the measuring chain is supposed to be installed in an explosive environment, it is important to follow the
pertinent installation instructions in the manual. Should you encounter difficulties with the language, please
contact the manufacturer to obtain a translation of the relevant paragraphs into the language required.
Σημε í ωση για τηυ εγκατ á σταση αλ u σ í δωυ μέτρησης σε περιβ á λλου, στο o π oío u π à ρΧει κ í υδ u υ o ςέκρηξης
Ε á υ η αλ u συδα μέτρησης πρ ó κειται υα εγκατασταΘε í σε περιβ á λλ o υ, στ o o π oío u π á ρΧει κ í υδ u υ o ςέκρηξης,
πρέπει υα τηρηΘ
oú υ o πωσδ ń π o τε o ι o δηγ í ες εγκατ á στασης π o υ περιλαμβ á υ o υται στις o δηγ í ες Χρ ń σης. Ε á υ
υπ
á ρξ ou υ γλωσσικές δ u σκ o λ í ες καταυ ó ησης, παρακαλ oú με υα απε u Θ u υΘε í τε στηυ κατασκε uá στρια εταιρε í α, η
o π oí αΘα ϕ ρ o υτ í σει για τηυ απ o στ o λ ń μιας μετ á ϕ ρασης τωυ σΧετικωυ á ρΘρωυ στη γλωσσα της Χωρας Χρ ń σης.
Info vedrørende installation af målekæderne i eksplosionstruede omgivelser
Hvis målekæden skal installeres i eksplosionstruede omgivelser, skal installationsanvisningerne i
brugsanvisningen følges. Hvis der i denne forbindelse opstår sproglige problemer, bedes De henvende Dem til
produktionsfirmaet, som så vil sørge for, at De modtager en oversætelse af den relevante artikel på Deres sprog.
Remarque concernant l’installation des chaînes de mesure dans un environnement présentant un risque
d’explosion
Si la chaîne de mesure doit être installée dans un environnement présentant un risque d’explosion, il est
impératif de veiller à respecter les consignes d’installation contenues dans les instructions de service. S’il devait
ce faisant surgir des problèmes linguistiques, veuillez vous adresser à la société fabricante: elle vous fera
parvenir une traduction des articles significatifs dans la langue du pays de mise en oeuvre.

[v]
Piezīme par mērīšanas ķēžu instalēšanu sprādziena bīstamās zonās.
Ja mērīšanas ķēde jāuzstāda sprādzienbīstamāzonâ, ir jāievēro lietošanas instrukcijādotie instalēšanas
norādījumi. Ja rodas kādas valodas grūtības, lūdzu griezieties pie izgatavotāja firmas, kas Jums nosūtīs
nozīmīgâko nodaļu tulkojumus lietotāja valsts valodā.
WayCon Positionsmesstechnik GmbH
Mehlbeerenstr. 4
82024 Taufkirchen
Germany
T [phone] - 0
F [phone] - 250
www.waycon.biz
Poznámka k instalaci mĕřicích řetězcův prostředí s nebezpečím výbuchu.
Kdyžmá být měřicí řetězec (sestávající z čidla a konvertoru) instalován v prostŕedí s nebezpečím výbuchu, tak je
třeba respektovat instalační pokyny, které jsou součástí návodu k upotřebení. Kdyby při tom došlo k jazykovým
potížím, tak prosíme kontaktujte výrobní firmu, která Vám relevantní článek zašle v jazyku krajiny použití.

Contents
[vi]
Contents
Chapter 1 General ........................................................................................................................................ 1
1.1 Using this manual ................................................................................................................................... 1
1.2 Symbols................................................................................................................................................... 2
1.3 Liability and guarantee........................................................................................................................... 2
1.4 Incoming goods inspection ................................................................................................................... 2
1.5 Technical support ................................................................................................................................... 3
1.6 Storage and transport ............................................................................................................................ 3
1.7 Disposal of the device............................................................................................................................. 3
1.8 China RoHS Compliance......................................................................................................................... 4
1.9 Installation awareness ............................................................................................................................ 4
Chapter 2 Safety instructions ..................................................................................................................... 5
2.1 Using the device...................................................................................................................................... 5
2.2 Owner's responsibility ............................................................................................................................ 5
2.3 Radio interference .................................................................................................................................. 6
2.4 ESD safety................................................................................................................................................ 6
Chapter 3 Application and design ............................................................................................................... 7
3.1 Application.............................................................................................................................................. 7
3.2 Design...................................................................................................................................................... 7
Chapter 4 Function principle .................................................................................................................... 11
4.1 Sensor supervision................................................................................................................................ 12
Chapter 5 Installation and commissioning .............................................................................................. 15
5.1 CSA - General safety ............................................................................................................................. 15
5.2 Mounting............................................................................................................................................... 15
5.3 Hints for installation and connection .................................................................................................. 17
5.3.1 Connections and wiring........................................................................................................ 19
5.3.1.1 Power supply and output signal connection .......................................................... 19
5.3.1.2 Sensor connection.................................................................................................... 21
5.4 Adjustment of measuring chains at the machine............................................................................... 22
5.4.1 General connection .............................................................................................................. 22
5.4.2 Sensors EZ 105x and EZ 108x............................................................................................... 22
5.5 Mutual influences of two measuring chains ....................................................................................... 24
Chapter 6 Hazardous location installation .............................................................................................. 27
6.1 General installation requirements....................................................................................................... 27
6.2 Installation requirements – intrinsic safe............................................................................................ 28
6.3 Installation requirements – non-sparking........................................................................................... 28
6.4 Installation of the sensors .................................................................................................................... 30
6.5 CSA – Special conditions of safe use.................................................................................................... 31
6.6 Technical data, explosion protection.................................................................................................. 31
6.7 Control drawings .................................................................................................................................. 35
6.8 Revision history..................................................................................................................................... 38
Chapter 7 Hazardous location installation – application notes ....................................................................39
7.1 Mark the converter as "once used without safety barrier" ................................................................. 39
7.2 EZ 1000 with AMS 6500 ....................................................................................................................... 40

Contents
[vii]
Chapter 8
Configuration ............................................................................................................................ 43
8.1 General configuration procedure ........................................................................................................ 43
8.1.1 Offline configuration overview ............................................................................................ 43
8.1.1.1 Send a saved configuration file to the EZ 1000...................................................... 44
8.1.2 Online configuration overview............................................................................................. 45
8.2 Start of an offline configuration........................................................................................................... 46
8.3 Start of an online configuration........................................................................................................... 47
8.4 Configuration of an already existing converter .................................................................................. 48
8.5 Configuration editor and parameters ................................................................................................. 48
8.5.1 Ribbon command bar........................................................................................................... 49
8.5.2 Basic....................................................................................................................................... 54
8.5.3 Input....................................................................................................................................... 54
8.5.4 Measurement........................................................................................................................ 55
8.5.5 Calibration............................................................................................................................. 57
8.5.5.1 Manual calibration – guided process ...................................................................... 58
8.5.5.2 Automatic calibration – guided process................................................................. 60
8.5.5.3 Multipoint calibration – guided process................................................................. 60
8.6 Send and Reload a configuration......................................................................................................... 64
8.6.1 Send a configuration............................................................................................................. 64
8.6.2 Reload a configuration ......................................................................................................... 65
8.7 Offline (Easy) calibration ...................................................................................................................... 65
8.8 Components database – add a new target material .......................................................................... 68
Chapter 9 Online View ............................................................................................................................... 71
9.1 Overview ............................................................................................................................................... 72
9.2 Details.................................................................................................................................................... 75
9.3 Live data ................................................................................................................................................ 78
Chapter 10 Maintenance, fault finding, and repair .................................................................................. 81
10.1 Maintenance ......................................................................................................................................... 81
10.2 Hints for fault finding............................................................................................................................ 81
10.3 Replace an EZ 1000............................................................................................................................... 82
10.4 Replace a sensor ................................................................................................................................... 83
10.5 Linearity check ...................................................................................................................................... 84
10.6 Firmware update................................................................................................................................... 85
Chapter 11 Technical data .......................................................................................................................... 89
11.1 Input ...................................................................................................................................................... 89
11.2 Supply.................................................................................................................................................... 89
11.3 Output................................................................................................................................................... 90
11.4 Errors and tolerances............................................................................................................................ 90
11.4.1 EZ 1000 with EZ 105x ........................................................................................................... 90
11.4.2 EZ 1000 with EZ 108x ........................................................................................................... 92
Chapter 12 Certificates.......................................................................................................................................95
Index ................................................................................................................................................................... 97

General
[1]
1General
Topics covered in this chapter:
•
Using this manual
•Symbols
•
Liability and guarantee
•
Incoming goods inspection
•
Technical support
•
Storage and transport
• Disposal of the device
•
China RoHS Compliance
•
Installation awareness
1.1 Using this manual
This manual contains information concerning the use of the device.
Read the operating manual completely prior to starting installation and operating the
device. Comply with all safety instructions.
This operating manual applies for EZ 1000 Converters with serial numbers 0000690 to
0001029 and P181900XXX. See type plate for serial number.
Include the operating manual when transferring the device to third parties.
Note
When requesting technical support, please indicate type and serial number from the type plate.
Table 1-1 shows a list of documents that are referred to in this operating manual.
Table 1-1: Referenced documents
MHM-97879 Operating Manual Machine Studio - General Functions
MHM-97883 Installation Guide EZ 10xx, Eddy Current Sensors
Note
Chapter 6 and Chapter 7 are only valid for EZ 1000 Converters labeled as an Ex ia or Ex nA device.

General
[2]
CAUTION!
DANGER!
According to IEC 61010, this symbol means that the documentation of the
device must be completely read and understood before installing and
commissioning of the device. Observe all safety related instructions in this
document.
According to IEC 61010, this symbol means that this device must be operated
with DC voltage.
1.2 Symbols
Note
This symbol marks passages that contain important information.
This symbol marks operations that can lead to malfunctions or faulty measurements, but will
not damage the device.
A danger indicates actions that can lead to property damage or personal injury.
1.3 Liability and guarantee
WayCon is not liable for damages that occur due to improper use. Proper use also includes
the knowledge of, and compliance with, this document.
Customer changes to the device that have not been approved expressly by WayCon will
result in the loss of guarantee.
Due to continuous research and further development, WayCon reserves the right to
change technical specifications without notice.
1.4 Incoming goods inspection
Check the content of the shipment to ensure that it is complete; visibly inspect the goods
to determine if the device has been damaged during transport. The following parts are
included in the scope of delivery and must be contained in the shipment.
•EZ 1000 Converter
•Sensor Documentation CD with Operating Manual
If the contents is incomplete, or if you observe any defects, file a complaint with the carrier
immediately. Inform the responsible WayCon sales organization so your device can be
replaced. In this case, attach a tag with customer name and the observed defect.

General
[3]
1.5 Technical support
You may need to ship this product for return, replacement, or repair to an WayCon
Product Service Center. Before shipping this product, contact WayCon Product Support to
obtain a Return Materials Authorization (RMA) number and receive additional instructions.
Product Support
WayCon provides a variety of ways to reach your Product Support team to get the answers
you need when you need them:
Phone [phone] - 0
Email [email protected]
Web www.waycon.biz
Note
If the equipment has been exposed to a hazardous substance, a Material Safety Data Sheet (MSDS)
must be included with the returned materials. A MSDS is required by law to be available to people
exposed to specific hazardous substances.
1.6 Storage and transport
Store and transport the device only in its original packaging. Technical data specifies the
environmental conditions for storage and support.
Related information
Technical data
1.7 Disposal of the device
Provided that no repurchase or disposal agreement exists, recycle the following
components at appropriate facilities:
•Recyclable metal
•Plastic elements
Sort the remaining components for disposal, based on their condition. National laws or
provisions on waste disposal and protection of the environment apply.