Emerson PACSystems Versamax User manual

User Manual
GFK-2721B
Sep 2019
PACSystemsTM Versamax
PROFINET SCANNER
USER MANUAL

User Manual Contents
GFK-2721B Sep 2019
Contents i
Contents
Chapter 1: Introduction ..........................................................1
1.1 VersaMax PROFINET Scanner Overview................................................................ 1
1.2 VersaMax PROFINET Scanner Versions ................................................................. 2
1.3 VersaMax PROFINET Scanner Specifications......................................................... 3
1.3.1 VersaMax PROFINET Scanner Controls and Indicators ................................ 4
1.3.2 VersaMax PROFINET Scanner LEDs............................................................. 4
1.3.3 Power Supply Modules .............................................................................. 6
1.3.4 Ethernet Network Ports ............................................................................. 7
1.3.5 USB Port.................................................................................................... 9
1.4 Compatible VersaMax Modules, Carriers, and Power Supplies.............................. 9
Chapter 2: Installation ..........................................................14
2.1 Module Installation............................................................................................ 14
2.1.1 Cable and Connector Clearance Requirements ........................................ 15
2.2 General Installation Requirements..................................................................... 16
2.2.1 Installation in Hazardous Areas................................................................ 16
2.2.2 ATEX Marking.......................................................................................... 17
2.2.3 Installing the Module on a DIN Rail .......................................................... 17
2.2.4 Removing the Module from the DIN Rail.................................................. 17
2.2.5 Installing Power Supplies ......................................................................... 19
2.3 PROFINET Scanner Power-up and Restart........................................................... 20
2.4 LED Operation ................................................................................................... 20
2.4.1 Special LED Blink Patterns........................................................................ 21
2.5 Firmware Updates ............................................................................................. 22
2.5.1 Firmware Update for Modules in the Remote Node ................................. 23
Chapter 3: Configuration ......................................................25
3.1 Configuration Overview..................................................................................... 25
3.1.1 Basic Configuration Steps........................................................................ 25
3.1.2 Configuration Tool .................................................................................. 26
3.2 Adding a VersaMax PROFINET Scanner to a LAN................................................. 26
3.2.1 Configuring VersaMax PROFINET Scanner Parameters ............................. 26
3.2.2 Adding VersaMax PROFINET Scanner Power Supplies .............................. 27
3.2.3 Adding VersaMax Modules to a Remote Node ......................................... 28

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Contents ii
3.2.4 Adding Power Supplies between Modules ............................................... 28
3.2.5 Configuring VersaMax Module Parameters .............................................. 28
3.2.6 Configuring Analog Modules that Have Jumpers...................................... 30
3.3 Assigning IO-Device Names ............................................................................... 32
3.4 After the Configuration is Stored to the IO-Controller ........................................ 33
3.5 Output Operation.............................................................................................. 33
3.6 Clearing the IO-Controller Configuration ........................................................... 34
3.7 Replacing PROFINET Scanner Hardware ............................................................. 35
Chapter 4: Diagnostics..........................................................36
4.1 PROFINET Scanner Status and Control Data ....................................................... 36
4.1.1 Output Control Bits ................................................................................. 36
4.1.2 Input Status Bits ...................................................................................... 37
4.2 Error Handling ................................................................................................... 37
4.2.1 Fatal Error Handling................................................................................. 38
4.2.2 PROFINET Alarms .................................................................................... 38
4.2.3 Clearing Faults on VersaMax Analog Modules .......................................... 41
4.2.4 PROFINET Module Loss, Add & Mismatch Faults....................................... 42
4.3 Diagnostics for BEM003 PROFIBUS DP Networks................................................ 43
Chapter 5: Maintenance Mode ..............................................44
5.1 Entering Maintenance Mode and Performing Maintenance................................ 45
5.2 Exiting Maintenance Mode and Restoring Operation ......................................... 45
5.3 Maintenance Mode Retentiveness through Power Cycle .................................... 46
Appendix A: PROFINET Specifications ......................................47
A.1 PROFINET Protocol Support ............................................................................... 47
A.2 Technical Data................................................................................................... 47
A.3 Limitations ........................................................................................................ 48

GFK-2721B Sep 2019
iii
Warnings, Caution Notes as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages,
currents, temperatures, or other conditions that could cause personal injury to exist
in this equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to
equipment, a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Notes: Notes merely call attention to information that is especially significant to understanding and operating the
equipment.
These instructions do not purport to cover all details or variations in equipment, nor to provide for every
possible contingency to be met during installation, operation, and maintenance. The information is supplied
for informational purposes only, and Emerson makes no warranty as to the accuracy of the information
included herein. Changes, modifications, and/or improvements to equipment and specifications are made
periodically and these changes may or may not be reflected herein. It is understood that Emerson may make
changes, modifications, or improvements to the equipment referenced herein or to the document itself at any
time. This document is intended for trained personnel familiar with the Emerson products referenced herein.
Emerson may have patents or pending patent applications covering subject matter in this document. The
furnishing of this document does not provide any license whatsoever to any of these patents.
Emerson provides the following document and the information included therein as-is and without warranty of
any kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability
or fitness for particular purpose.

User Manual Chapter 1
GFK-2721B Sep 2019
Introduction 1
Chapter 1: Introduction
This chapter provides an overview of the VersaMax PROFINET Scanner (PNS) module and its
operation. This chapter also includes a list of the VersaMax modules that can be included in the
VersaMax PROFINET Scanner IO-Device.
Chapter 2, Installation, gives instructions for module installation, panel-mounting, grounding,
installing power supplies, and updating firmware. It also describes powerup and restart, and LED
operation.
Chapter 3, Configuration, describes how to configure the PROFINET Scanner and its associated
I/O devices.
Chapter 4, Diagnostics, describes the input and output data that can be used to monitor and
control the PROFINET Scanner. This chapter also explains how the PROFINET Scanner reports
errors to the control system.
Appendix A, PROFINET Specifications, summarizes the features specified for PROFINET
v2.3 Class A IO-Devices that are supported by the VersaMax PROFINET Scanner module.
1.1 VersaMax PROFINET Scanner Overview
The VersaMax PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules
to a PROFINET IO network. The PROFINET Scanner scans the modules in its node (retrieving input
data and providing output data), publishes input data on the PROFINET network at the
configured update rate, and receives data for module outputs.
The PNS manages PROFINET communication and module configuration between an IO-
Controller and modules within the remote node. If network communications are lost, the
PROFINET Scanner manages I/O states according to the individual module configurations.
The VersaMax PROFINET Scanner automatically converts between data formats used by
VersaMax modules and the big-endian format used for PROFINET communications.
Input and Output data are coherent over a full scan of the I/O modules. All input data read from
one scan of the modules is kept together and then sent over the PROFINET network. Similarly,
outputs delivered on the network are sent to the I/O modules as a unit. If new outputs arrive
during the writing of data to the output modules, the PNS continues to write to the outputs using
the previous data until all modules have been updated before switching to the newly delivered
data.

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Introduction 2
Figure 1
1.2 VersaMax PROFINET Scanner Versions
The PNS network interface module is available in two versions to allow you to use the network
media that meets the requirements of your application.
IC200PNS001: Two 10/100 Mbps shielded copper RJ-45 media connectors
IC200PNS002: Two 100 Mbps SC–Duplex fiber optic media connectors
Figure 2

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Introduction 3
The PROFINET Scanner supports the use of either one or two power supplies. Use of the second
power supply is optional. Power supplies mount directly onto the module and latch into place.
The illustration above shows the PROFINET Scanner with no power supplies installed.
Note:For redundancy applications (MRP and Hot Standby CPU redundancy), it is recommended that
each VersaMax PNS be installed and configured with dual power supplies.
1.3 VersaMax PROFINET Scanner Specifications
Table 1
PROFINET Support
PROFINET Version 2.3 Class A IO-Device
Redundantly controlled operation conforms to PROFINET V2.3 Type S-2
System Redundancy.
RX3i CPU Version
Firmware version 8.00 or later
Required
RX3i PNC Version
2.00 or later
Required
PAC Machine Edition
Version 8.0 or later
Version Required
Power Consumption
IC200PNS001: 0.60A at 5VDC IC200PNS002: 1.10A at 5VDC
Module Dimensions
Height: 132mm (5.2 inches), Width: 134mm (5.28 inches)
Carrier Required
No. Carrier is integrated into the module.
Operating Temperature
0 to 60°C surrounding air temperature without a fan
Range
Number of Port
IC200PNS001: Two RJ-45
Connectors
IC200PNS002: Two SC-Duplex
USB Connector (for
One Micro-B connector. USB 2.0 compliant running at Full-speed
(12 MHz)
firmware upgrades)
PNS Status and Control
32 input status bits and 32 output control bits
Bits
I/O Data Update on the
Configurable: 1ms, 2ms, 4ms, 8ms, 16ms, 32ms, 64ms, 128ms, 256ms and
512ms
PROFINET network
Number of IP addresses
One. Supports Classless Inter-Domain Routing (CIDR)
Number of MAC
Three. One per external port and one internal. External MAC addresses are
only used for specialized Ethernet protocols such as MRP or LLDP
Addresses
I/O Station Maximum
Number of I/O Modules
per station
8
Limits
I/O data per station
2880 bytes total
1440 bytes of input data
1440 bytes of output data
RoHS Compliance
Yes
Configuration
Configured using PAC Machine Edition when used with a PACSystems RX3i
PROFINET Controller (PNC) module, as part of an RX3i PROFINET network.
V2.3 GSDML file is available for import into 3rd-Party tools.

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Introduction 4
For product standards, general operating specifications, and installation requirements, refer to
the VersaMax I/O Modules Manual, GFK-1504. VersaMax PROFINET Scanner Controls and
Indicators
The illustration below shows a VersaMax PROFINET Scanner with one power supply installed.
Figure 3
1.3.1 VersaMax PROFINET Scanner LEDs
Power Supply LEDs
Each Power Supply LED (PWR1 and PWR2) is ON solid green when a minimum level of power is
being supplied on the corresponding power supply connector on the front panel of the PROFINET
Scanner.
OK LED
The OK LED is solid green ON for normal operation and when the PNS is in Maintenance Mode.
The OK LED flashes or is OFF for all other module states. If there is a failure during power-up, or a
fatal error during normal operation and the scanner is not configured for automatic restart, the
OK LED blinks amber in a failure pattern specific to the error.
FAULT LED
The FAULT LED indicates the condition of the VersaMax node. On a successful power-up, the LED
is initialized to OFF. The FAULT LED remains OFF during normal operation when no PROFINET
diagnosis conditions are present on the PROFINET Scanner itself, or any module in the node.
When a PROFINET diagnosis condition exists, the FAULT LED turns solid amber. When all
diagnosis conditions have disappeared, the FAULT LED is OFF.

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Introduction 5
The FAULT LED blinks red (0.5 seconds ON/0.5 seconds OFF) if any of the MAC addresses read
from non-volatile memory on power-up are invalid. The PROFINET Scanner remains
disconnected from the Ethernet network if any of its MAC addresses are invalid.
Missing, failed, or mismatched modules in the remote node do not affect the PROFINET Scanner
FAULT LED.
CONNECT LED
When a new PROFINET Scanner module powers up for the first time, it has no network name. The
CONNECT LED slowly blinks amber to indicate that the module is not ready to use. After a name
is assigned, the CONNECT LED goes OFF.
If the PROFINET Scanner has an assigned network name, the CONNECT LED is OFF after a
successful power up. It turns ON solid Green when the primary IO-Controller has established
communications with the module. It turns ON solid Amber when the Backup IO-Controller has
established communications with the module. It turns OFF when communications are
terminated.
The CONNECT LED blinks amber rapidly when the PROFINET Scanner is updating the firmware of
a module in the remote node, or the PROFINET Scanner is in Maintenance Mode, indicating that
all PROFINET connections are blocked.
LAN LED
The LAN LED blinks ON when the module is actively processing Ethernet packets (Tx/Rx). The LAN
LED is OFF if there is no activity.
Port LEDs (10/100 Mbps and Link/Activity)
The two Port LEDs indicate link speed, link connection and link activity on the Ethernet ports.
Green indicates the associated port is connected at 100Mbps. Amber indicates the associated
port is connected at 10Mbps. If a PORT LED is solid ON, the port is connected but is not currently
receiving or transmitting Ethernet frames. A Port LED blinks when Ethernet frames are actively
being transmitted or received. A Port LED is OFF if its associated Ethernet port is not connected
to an Ethernet switch.
MAINT LED
The MAINT LED indicates whether the VersaMax PNS is in Maintenance Mode. The MAINT LED
blinks amber (0.5 seconds ON/0.5 seconds OFF) when the PNS is in Maintenance Mode. The LED
is OFF when the PNS is working normally. For details on Maintenance Mode operation, see
chapter 5.
COMM LED
The COMM LED is OFF when a USB connection is not established and ON when the link with a
computer is ready. The COMM LED flashes green when there is traffic such as Winloader activity
on the port.

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Introduction 6
MAINT Switch
The MAINT pushbutton switch can be used to place the VersaMax stick in Maintenance mode.
This switch is located behind the door on the front panel of the PNS to prevent accidental
operation.
To change from Normal Mode to Maintenance Mode, press and hold the MAINT pushbutton for
at least 3 seconds. To exit Maintenance Mode and re-enter Normal Mode, press and hold the for
at least 3 seconds. The new mode will be entered while the pushbutton is depressed. the MAINT
LED indicates when the new mode is active. Any single press of the pushbutton causes
only a single Mode change, regardless of how long the pushbutton is depressed. The PNS does
not change its mode of operation until the pushbutton has been released for at least 0.5
seconds before it is pushed down for another 3 seconds. For details on Maintenance Mode
operation see chapter 5.
1.3.2 Power Supply Modules
The PROFINET Scanner can accommodate either one power supply or two redundant power
supplies. If only one power supply is used, it can be installed in either location on the module.
Each power supply location that is used should be included in the configuration. Configured
power supplies will alarm if they are not providing proper voltage. Be sure the installed power
supply matches the configuration.
If two power supplies are installed, they serve as redundant backups for each other. A mix of AC
and DC supplies is supported, but both should be isolated or both non-isolated. Either one of the
power supplies must be capable of supplying all the power required by the node. The two
supplies do not share the load cooperatively.
For PROFINET Scanners included in an RX3i PROFINET Controller configuration, PAC Machine
Edition automatically calculates whether the power supply or supplies in the configuration can
provide all the power that might be needed by the modules in the remote node. However, if the
remote node is configured by a third-party IO-Controller, this error checking is not available.
Note: For redundancy applications (MRP and Hot Standby CPU redundancy), it is recommended that
each VersaMax PNS be installed and configured with dual power supplies.