Empire Comfort Systems DXL30IN91N-2 Quick start guide

Page 1
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
DIRECT VENT GAS
FIREPLACE INSERT
CONTEMPORARY
DXL(30,35)IN91(N,P)-2
UL FILE NO. MH 30033
WARNING
If not installed, operated and maintained in accordance
with the manufacturer’s instructions, this product
could expose you to substances in fuel or from fuel
combustion which can cause death or serious illness.
GAS-FIRED
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Donotstoreorusegasolineorotheram-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
calltheredepartment.
— Installation and service must be per-
formed by a qualied installer, service
agency or the gas supplier.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases,unlessacertiedkitisused.
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.

34961-2-1015Page 2
CARTON CONTENTS
Index
Number
Description Quantity
Supplied
1Latch Tool 1
2 Product Registration Card 1
3 Label Plate 1
4 Warning Label 1
5 1/4-20 Bolt 1
6 Leveling Leg 4
7 AA Battery 2
8 AAA Battery 4
See pages 30 to 31 for ordering repair parts.
1
2
3
4
6
7
8
5
BEFORE YOU START
1. Read the safety information on Pages 32 - 33.
2. Install the wiring. See page 18.
3. Install the venting. See pages 9 - 11.
4. Installthereplace.Seepages9-11.
5. Connect the gas. See page 8.
6. Install the decorative media. See page 16.
7. Lightthereplaceandtroubleshoot.Seepage17.
8. Install trim and other accessories. See page 5.
9. Showthehomewonerhowtooperatethereplace.
10. Show the homeowner how to do the basic maintenance.

34961-2-1015 Page 3
TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................... 4
SPECIFICATIONS & ACCESSORIES........................................................................................... 5
FIREPLACE INSERT DIMENSIONS ........................................................................................6 - 7
MANTEL AND TRIM CLEARANCES............................................................................................. 7
GAS SUPPLY ................................................................................................................................ 8
VENTING AND INSTALLATION ............................................................................................. 9 - 11
VERTICAL TERMINATION .......................................................................................................... 12
GLASS & SCREEN ASSEMBLY REMOVAL ............................................................................... 13
GLASS & SCREEN ASSEMBLY PLACEMENT........................................................................... 14
BURNER COVER REMOVAL & PLACEMENT ........................................................................... 15
DECORATIVE MEDIA PLACEMENT........................................................................................... 16
LIGHTING INSTRUCTIONS........................................................................................................ 17
IPI SYSTEM WIRING DIAGRAM ................................................................................................ 18
REMOTE CONTROL OPERATION INSTRUCTIONS ..........................................................19 - 24
INSERT MAINTENANCE AND SERVICE ................................................................................... 25
BLOWER REMOVAL / REPLACEMENT ..............................................................................26 - 27
DECORATIVE FRONTS.............................................................................................................. 28
MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 29
HOW TO ORDER REPAIR PARTS ............................................................................................. 29
PARTS LIST................................................................................................................................. 30
EXPLODED VIEW ....................................................................................................................... 31
IMPORTANT SAFETY INFORMATION ....................................................................................... 32
SAFETY INFORMATION FOR USERS OF LP-GAS................................................................... 33
WARRANTY ................................................................................................................................ 34
APPLIANCE SERVICE HISTORY ............................................................................................... 35
SECTION PAGE

34961-2-1015Page 4
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installermusthaveownerlloutandmailproductregistration
cardsuppliedwiththereplace.
3. Installer should show owner how to start and operate the insert.
Thisdirectventgasreplaceheater is designedtooperatewith
all combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
WARNING
This unit is not for use with solid fuels
ApplianceCertication
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z 21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
Thereplaceinsert,wheninstalled,mustbeelectricallygroundedin
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
QualiedInstallingAgency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performedonlybyaqualiedagency.Theterm“qualiedagency”
meansanyindividual,rm,corporationorcompanywhicheitherin
person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by
alicensedplumberorgastterintheCommonwealthof
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
WARNING
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS
CAN BE DANGEROUS.
Improper installation or use of the replace can cause
serious injury or death from re, burns, explosions, or
carbon monoxide poisoning
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changingtheexisting burneroriceto asmallersize.Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for proper
oricesizeidentication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper
oriceforlocation.
Preparation
Thisdirectventgasreplaceinsertanditscomponentsaretested
and safe when installed in accordance with this Installation Manual.
Reporttoyourdealeranypartsdamagedinshipment,specically
check glass condition. Do not install unit with damaged, incomplete,
or substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximumbenetandsafety.Failuretofollowthemwillvoidyour
warrantyandmaypresentarehazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged replace insert or vent system
component.
• Modicationofthereplaceinsertordirectventsystem.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs or glass door assembly.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
INTRODUCTION

34961-2-1015 Page 5
SPECIFICATIONS & ACCESSORIES
VENTING
KITS Description Contents
DVKI2P Vertical Vent
Kit 17 1/2’
One piece of 35’ FlexVent (split for 17-1/2’ vent run), Round Cap, Flashing, connectors, and clamps.
Recommendedwheninstallingtoanexistingroundreplacechimneypipe.
DVVK3FV Vertical Vent
Kit 25’
Two pieces of 25’ FlexVent, Rectangle Cap, Flashing, connectors, and clamps
Recommendedwheninstallingtoasquareorrectangularclayue.
DVK35 Vent Extension
Kit 35’exventextensionsectionwith2connectorsand4clamps
NOTICE: Wheninstallingventcaps,speciallocallymadeashingsmayberequiredtoproperlysealtheventsystemtotheexisting
chimney termination.
DXL30IN LP NAT
Input Btu/hr (Maximum) 30,000 30,000
Input Btu/hr (Minimum) 24,000 21,000
KWH (Maximum) 8.79 8.79
KWH (Minimum) 7.03 6.15
Orice 1.65mm #36
Air Shutter Opening FULL OPEN 1/16”OPEN
DXL35IN LP NAT
Input Btu/hr (Maximum) 35,000 35,000
Input Btu/hr (Minimum) 28,000 24,000
KWH (Maximum) 10.26 10.26
KWH (Minimum) 8.35 7.03
Orice #50 #33
Air Shutter Opening FULL OPEN 1/16”OPEN
BURNER COVERS
Model Description Used On
DVB30CKR BlackReective DXL30IN
DVB30CWR WhiteReective DXL30IN
DVB35CKR BlackReective DXL35IN
DVB35CWR WhiteReective DXL35IN
SURROUNDS
Model Description Used On
DS3066BL 3-Sided, 1 Piece, Matte Black DXL30IN
DS3566BL 3-Sided, 1 Piece, Matte Black DXL35IN
REFLECTIVE LINERS
Model Description Used On
DVP30CKR Black, 30-Inch DXL30IN
DVP30CWR White, 30-Inch DXL30IN
DVP35CKR Black, 35-Inch DXL35IN
DVP35CWR White, 35-Inch DXL35IN
DECORATIVE FRONTS
Model Description Used On
DF30ABL “Accord”-Black DXL30IN
DF30AHP “Accord”-HammeredPewter DXL30IN
DF30ASS “Accord”-StainlessSteel DXL30IN
DF30DHPBL “Dunes”-HammeredPewterand
Black DXL30IN
DF30DSSBL “Dunes”-StainlessSteelandBlack DXL30IN
DF30VBL “Veranda”-Black DXL30IN
DF30VHP “Veranda”-HammeredPewter DXL30IN
DF30VSS “Veranda”-StainlessSteel DXL30IN
DF30YBL “Lafayette”-Black DXL30IN
DF30YHP “Lafayette”-HammeredPewter DXL30IN
DF30YSS “Lafayette”-StainlessSteel DXL30IN
DF35ABL “Accord”-Black DXL35IN
DF35AHP “Accord”-HammeredPewter DXL35IN
DF35ASS “Accord”-StainlessSteel DXL35IN
DF35DHPBL “Dunes”-HammeredPewterand
Black DXL35IN
DF35DSSBL “Dunes”-StainlessSteelandBlack DXL35IN
DF35VBL “Veranda”-Black DXL35IN
DF35VHP “Veranda”-HammeredPewter DXL35IN
DF35VSS “Veranda”-StainlessSteel DXL35IN
DF35YBL “Lafayette”-Black DXL35IN
DF35YHP “Lafayette”-HammeredPewter DXL35IN
DF35YSS “Lafayette”-StainlessSteel DXL35IN
Conversion Kits Description Used On
31764 Conversion Kit, DV (Natural to Propane) DXL30IN
31765 Conversion Kit, DV (Propane to Natural) DXL30IN
31766 Conversion Kit, DV (Natural to Propane) DXL35IN
31767 Conversion Kit, DV (Propane to Natural) DXL35IN

34961-2-1015Page 6
Figure 1
FIREPLACE INSERT DIMENSIONS
Whenplanningareplaceinsertinstallation,it’snecessaryto
determine:
• Theventsystemcongurationtobeused.
• Gas supply piping.
• Electrical supply requirements.
• Properopeningsizeofreplacerequiredforinstallationof
thereplaceinsert.
INSERT DIMENSIONS (in inches)
DIMENSION DXL30IN DXL35IN
A 20-1/8 24-1/16
B 29-3/8 33-3/8
C 18-5/8 21-3/4
D 15 19
E 26-3/4 30-3/4
F 16-3/8 18-15/16
G 17 20-5/8
H 16-3/8 19-3/4
I 29-3/8 33-3/8
J 13-7/8 17-1/16
K 8-1/4 11-7/16
L 22 24
M 26-3/8 30-5/16
N 44 48
A
B
N
E
D
M
C
H
2 7/32"
F
FLUE
VENT
INTAKE
VENT
1 5/8"
L
I
F
G
K
J

34961-2-1015 Page 7
MANTEL AND TRIM CLEARANCES
Figure 3
Combustible Material
No greeting cards, stockings or ornamentation of any type should
beplacedonorattachedtothereplace.Theowofheatcan
ignite combustibles.
COMBUSTIBLE
MANTEL/TRIM AREA
F
12”
TOP OF INSERT
E
A
¾
D
C
B
G
H
I
J
CEILING
76
Distance from Face of
Fireplace
(dimensions in inches)
Height Above Top of Insert
(dimensions in inches)
A10 F14
B8G17-1/2
C6H21-1/2
D3I24-1/4
E1/2 J27
The minimum distance to the room ceiling from the Top of the
Insert is 76-1/2.
Figure 4
Fireplace Opening Dimensional Information/Sizing
MINIMUM FIREPLACE OPENING DIMENSIONS
(dimensions in inches)
MODEL
NO. HEIGHT A FRONT WIDTH B DEPTH C REAR WIDTH D
DXL30IN 19-1/2 29-1/2 16-1/2 17-1/8
DXL35IN 23-9/16 33-1/2 19-5/8 20-3/4
FIREPLACE INSERT DIMENSIONS
A
D
C
B
Figure 2

34961-2-1015Page 8
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. The insert has a Flexline with shutoff valve located on
the right side when facing the unit. See Figures 5 and 6. Consult
the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149
(.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
1/2"
12.7mm
3/8"
9.5mm
1/2"
12.7mm
3/8"
9.5mm
11-40ft
4-12m
1/2"
12.7mm
1/2"
12.7mm
5/8"
15.9mm
1/2"
12.7mm
41-100ft
13-30m
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
1/2"
12.7mm
101-150ft
31-46m
3/4"
19mm
1/2"
12.7mm
7/8"
22.2mm
3/4"
1.9 mm
NOTICE:Neveruseplasticpipe.Checktoconrmwhetheryour
local codes allow copper tubing or galvanized.
NOTICE:Since some municipalities have additional local codes, it
is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANSI Z21.24Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANSI Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
exibleapplianceconnectorcannotexceedthreefeetinlength.
Figure 5
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5 7.0 14.0
LP (Propane) 10.8 11.0 14.0
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5
LP (Propane) 10.0
Installing the Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
totheactionofliqueedpetroleumgases.Thegaslinesmustbe
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Neveruseanexposedametocheckforleaks.Appliancemust
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
Whenusingcopperorexconnectoruseonlyapprovedttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of
1/2psig(14”w.c.)(3.5kPa)onthereplacegasvalve,itwillresult
in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressureofapproximately3.5”w.c.(.871kPa)atthevalveoutlet
withthe inletpressureto thevalve fromaminimum of4.5” w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0”w.c.(3.484kPa).Propanegasmodelswillhaveamanifold
pressure approximately 10.0” w.c. (2.49kPa) at the valve outlet
withtheinletpressuretothevalvefromaminimumof10.8”w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0”w.c.(3.484kPa).
Figure 6

34961-2-1015 Page 9
VENTING AND INSTALLATION
1. Before beginning, remove glass door and log package from
unit. Also check to make sure there is no hidden damage
to the unit. Take a minute and plan out the gas, venting
andelectricalroute.Itisbesttostartwiththegaslinerst,
followed by the chimney liner and electrical supply require-
ments.
2. Minimumreplaceopeningrequirementsareshownin
Figure 2ofthisinstallationmanual.Therebrick(refrac-
tory), glass doors, screen rails, screen mesh and log grates
can be removed from a factorybuiltreplace in order to gain
minimum gas insert opening requirements prior to installing
thegasreplaceinsert.
3. This insert requires no hearth extensions. Combustible
materialontheoormaybeinstalleduptotheinsert.Donot
obstructthelowerlouveroftheinsert.Theoriginalreplace
cannot be returned to solid fuel in this condition.
4. Themetaloorofthesolidfuelreboxmayberemoved
to facilitate the installation of the insert. CLEARANCE TO
COMBUSTIBLE MATERIAL UNDER THE INSERT IS
1/4 INCH. YOU MUST USE THE LEVELING LEGS TO
RAISE THE INSERT A MINIMUM OF 1/4 INCH IF THE
INSERT IS TO SIT ON COMBUSTIBLE MATERIAL. The
sidewallsandtopstructureofthereboxmaynotbe
alteredwiththeexceptionofremovablebafesanddamp-
ers.Smokeshields,shelvesandbafesmayberemovedif
attachedwithmechanicalfasteners.Theoriginalreplace
cannot be returned to solid fuel in this condition.
5. Theoriginalspeciedclearancesofafactory-builtreplace
must be maintained, with the exception of the hearth. Clear-
ancesonamasonryreplacemustbemaintainedat12
inches from the opening for combustible projections over
1-1/2 inch. Clearances for combustible projections under
1-1/2 inch must be maintained at 6 inches from the opening
per NFPA211. Plan the surround size accordingly. A surround
must be used with the insert. UNDER NO CIRCUMSTANCE
CAN COMBUSTIBLE MATERIAL BE PLACED BEHIND THE
SURROUND!
6. The insert surround is tested and approved with this gas in-
sert and may cover existing air circulation vents or grilles on
thesolidfuelreplaceitisinstalledinto.Ifthesurrounddoes
not cover the entire ventilation grille surface, the exposed
grille area should be left open.
NOTICE: Surround panel kits have been tested and approved to
cover existing air circulation vents or grilles.
NOTICE:Cuttingofsheetmetalpartsofareplaceinorderto
installthereplaceinsertisprohibited.
WARNING
Only the surround as supplied may be used to cover
integralgrillesonthesolidfuel-burningreplace.Noother
components such as surrounds, sheet metal plates, etc.
may be used to seal off vents.
7. Toassuretopperformance,safetyandefciency,inserts
mustbeinstalledwithanapproveduelinerasperCAN/
CGA B-149 or National Fuel Code ANSI Z223 and these
instructions.
NOTICE: The following statement is also provided on a separate
labelplateintheinstructionpacket.Priortoinstallationofthere-
place insert, the installer must mechanically secure this warning
platetotheinsideofthereplaceforfuturereferenceasrequired.
WARNING
Thesolidfuelreplacehasbeenconvertedforusewith
gas only and cannot be used for burning wood or solid
fuels unless all original parts have been replaced and the
replacehasbeenreapprovedbytheauthorityhaving
jurisdiction.
8. Thesolidfuelreplaces’uedampermustbefullylocked
in the open position or removed for installation of the gas
replaceinsert.
9. Thereplaceandreplacechimneymustbecleanedand
in good working order and constructed of noncombustible
materials.
10. Makesurethatallchimneycleanoutstproperlysoaircan-
not leak into the chimney.
11. Install the insert without the surround panels attached and
make all gas, venting, and electrical connections.
12. To complete the installation, install surround panel assembly.
Please refer to instructions included with the surround panel
kit.
CAUTION
Ensure there are no obstructions to side air passages of
decorative trim once installed on insert.
INSTALLING THE VENT SYSTEM
Vent System Installation Precautions
Before starting installation of vent kits, the installer should read
these instructions and the Vent Kit Instructions to ensure that a
proper vent installation is completed. Consult your local Building
Codes before beginning the Installation.
WARNING
THIS GAS INSERT AND VENT ASSEMBLY MUST BE
VENTED DIRECTLY TO THE OUTSIDE AND MUST NEVER
BE ATTACHED TO A CHIMNEY SERVING A SEPARATE
SOLID FUEL BURNING APPLIANCE. EACH GAS APPLI-
ANCE MUST USE A SEPARATE VENT SYSTEM. COMMON
VENT SYSTEMS ARE PROHIBITED.

34961-2-1015Page 10
Vent System Approvals
Figure 9 shows the vent termination caps and systems approved
for use with these models. Approved vent system terminations are
labeledforidentication.3-inchdiameterlistedexiblealuminum
or stainless steel gas vent is used for both the incoming combustion
air and exhaust vent pipes. NO OTHER VENTING SYSTEMS OR
COMPONENTS MAY BE USED. Detailed installation instructions
are included with each vent termination kit and should be used in
conjunction with this manual. See page 5 for approved venting
kits.
Horizontal Venting
The vent system on this model CANNOT be terminated horizontally.
Vertical Venting
The inlet and exhaust vent pipes MUST be connected to the proper
collars on the unit AND to the termination cap or the unit will not
operate. See Figure 7.
WARNING
MAJOR U.S. BUILDING CODES SPECIFY MINIMUM
CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF
TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN
THE INTEREST OF SAFETY. SEE FIGURES 9 TO 11 FOR
MINIMUM HEIGHTS, PROVIDED THE TERMINATION CAP IS
AT LEAST 2-FEET FROM A VERTICAL WALL AND 2-FEET
BELOW A HORIZONTAL OVERHANG.
NOTICE: This also pertains to vertical vent systems installed on
the outside of the building.
WARNING
THE EXHAUST PIPE MUST ONLY BE CONNECTED TO THE
EXHAUST STARTING COLLAR OF THE UNIT AND TO THE
EXHAUST COLLAR OF THE TERMINATION CAP.
THE INLET AIR PIPE MUST ONLY BE CONNECTED TO THE
INLET AIR STARTING COLLAR OF THE UNIT AND TO THE
INLET AIR COLLAR OF THE TERMINATION CAP. BOTH THE
INLET VENT AND THE FLUE VENT MUST BE CONNECTED
FROM THE INSERT TO THE VENT TERMINATION CAP.
NOTICE: The minimum vertical vent rise is 10 feet and the
maximum vertical vent rise is 35 feet. These dimensions are
measured from the starting collars of the unit to the end of the last
section of vent pipe. See Figure 8.
NOTICE: The damper of the masonry chimney may need to be
removedtoallowinstallationoftheexible-ventpipe.
When installing into a zero clearance, factory built wood-burning
replace,theuseoftheDVKIRoundVerticalTerminationKitshould
allow you to mount the vent adaptor and cap to the exposed round
chimney pipe easily.
Connecting the Vent Pipe
CAUTION
Sharp edges. Always use gloves when installing.
Installthe3-inchexibleventpipesdownthroughthechimney.
Attach the pipe-to-cap adaptor to the termination cap and the top of
theexibleventpipe,theninstallthecaptothetopofthechimney.
Remove the vent slide plate assembly from the top of the insert.
See Figure 8. Trim off excess venting then attach and secure
thebottom endsofthe expipes tothestarting collarswith the
adjustable band clamps provided. Slide the gas insert into place,
andpositionanyexcessexventpipebackupintothechimney.
Begininstallationoftheinsertintothereplaceopening.Alignthe
vent slide plate assembly with the guides located on top of the
insert.Worktheinsertinchbyinchintothereplacecavityasyou
pull forward on the vent slide plate assembly. Do not use excessive
force on the vent slide plate. Once the vent slide plate is close to
seating, install the bolt (provided in the Instruction Envelope pack)
throughthecenterholeoftheinserttopange,andintothevent
slide plate nut. Using a wrench tighten the bolt until the vent slide
plate is seated forward completely.
Positioning, Leveling, and Securing Insert
1. Place the insert into position.
2. Level the insert from side to side and front to back.
3. If necessary, use the leveling bolts included in the instruction
pack. Screw the legs into the nuts installed in the bottom of
the insert. Turn legs in until insert is level.
NOTICE: If desired, it is acceptable to attach metal strapping
orbrackets(notprovided)fromthereplacecavitytotheinsert
outer jacket to secure the Fireplace Insert to the replace
hearth or opening.
CAUTION
TO AVOID DOWNDRAFTS AND/OR COLD AIR PROBLEMS,
IT IS RECOMMENDED TO SEAL OFF THE AREA BETWEEN
THE TERMINATION CAP AND THE TOP OF THE SOLID-
FUEL CHIMNEY OPENING INTO WHICH THE VENT CAP
HAS BEEN INSTALLED.
Figure 7
Figure 8
VENTING AND INSTALLATION

34961-2-1015 Page 11
VENTING AND INSTALLATION
Figure 9

34961-2-1015Page 12
Vertical Through the Roof Applications
The Gas Fireplace Insert has been approved for:
a) Vertical installations up to 40 feet in height (top of insert to cap).
b) Ensure that existing vent run has no more than two sets of 45
degree elbow offsets within the vertical installation. From 0 to a
maximum of 8 ft. of vent pipe can be used between elbows.
c) Ensure that the existing vent run is support as follows: Wall
straps must be used to support offset pipe every 4'.
Thisapplicationwillrequirethatyourstdeterminetheroofpitch
and use the appropriate venting components.
General Maintenance
Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows:
1. Check areas of the venting system which are exposed to the
elements for corrosion. These will appear as rust spots or
streaks and, in extreme cases, holes. These components should
immediately be replaced.
2. Removethecapandshineaashlightdownthevent.Remove
any bird nests or other foreign material.
3. Check for evidence of excessive condensate, such as water
dropletsformingintheexventingandsubsequentlydripping
out at joints or seams. Condensate can cause corrosion of caps,
pipeandttings.Itmaybecausedbyhavingexcessivelateral
runs, or having exterior portions of the system exposed to cold
weather.
4. Inspectjointstoverifythatnopipesectionsorttingshavebeen
disturbed and, consequently, loosened. Also, check mechanical
supports, such as wall straps or metal plumbers’ tape for rigidity.
Determining Minimum Vent Height Above the Roof.
WARNING
Major U.S. building codes specify minimum chimney and/or
vent height above the roof top. These minimum heights are
necessaryintheinterestofsafety.Thesespecicationsare
summarized in Figure 10.
ROOF PITCH H (Min.)
Flat to 6/12 12" (305 mm)
6/12 to 7/12 15" (381 mm)
Over 7/12 to 8/12 18" (457 mm)
Over 8/12 to 16/12 24" (610 mm)
Over 16/12 to 21/12 36" (914 mm)
Figure 10
NOTICE: For steep roof pitches, the vent height must be increased.
In high wind conditions, nearby trees, adjoining roof lines, steep
pitched roofs, and other similar factors can result in poor draft, or
down-drafting. In these cases, increasing the vent height may solve
this problem.
When terminating the vent cap near an exterior wall or overhang,
maintain minimum clearances as shown in Figure 11.
MIN.
12" MIN.
24"
24"
MIN.
C
L
Figure 11
VERTICAL TERMINATION

34961-2-1015 Page 13
GLASS & SCREEN ASSEMBLY REMOVAL
1. Remove the two screws securing the screen assembly to the
rebox.Lifttheassemblyupandpullouttoremoveitfrom
therebox.See Figure 12.
Figure 12
2. Secure the glass assembly in place with one hand.
3. InserttheLatchToolintothereboxatthetopandhookit
onto the right glass clip.
4. Using steady force, pull the latch out and up until it disen-
gages from the glass assembly.
Figure 13
5. Repeat step 4 for the left glass clip.
CAUTION
Top glass clips are tightly sprung. If the Latch tool slips off of
the clip while pulling, injury may occur. Ensure that the latch
tool is completely hooked around the glass clips before trying
to disengage the glass clips from the glass assembly.
NOTICE: Latch tool must be stored near unit.
6. Angletheglasstowardsyoufromthetopandrmlypullout.
CAUTION
Bottom glass clips do not require use of the latch tool to disen-
gage them from the glass assembly. However, they are tightly
sprung and some force is needed to disengage them from the
glass assembly.
Figure 14

34961-2-1015Page 14
1. Placethebottomoftheglassassemblyintothereboxand
angle the top in.
CAUTION
Ensure the bottom glass clips engage to the glass assembly.
Figure 15
2. Secure the glass assembly in place with one hand.
3. InserttheLatchToolintothereboxatthetopandhookit
onto the right glass clip.
4. Using steady force, pull the latch out and up until it engages
to the glass assembly.
Figure 16
5. Repeat step 4 through 5 for the left glass clip.
CAUTION
Top glass clips are tightly sprung. If the Latch tool slips off of
the clip while pulling, injury may occur. Ensure that the latch
tool is completely hooked around the glass clips before trying
to engage the glass clips to the glass assembly.
GLASS & SCREEN ASSEMBLY PLACEMENT
6. Place the screen on the four pegs (two each side) on the
rebox.Securewithtwoscrews(oneeachside)asshownin
Figure 17.
Figure 17

34961-2-1015 Page 15
BURNER COVER REMOVAL & PLACEMENT
See page 13 for Glass removal.
Burner Cover Removal:
1. For DXL35 Series Inserts ONLY: If a burner cover is being
installed, attach the pilot shield to the burner cover using the
two#10x1/2”screws(provided).Thepilotshieldisalready
attached to the burner cover for DXL30 Series Inserts.
Figure 18
2. Tilt the burner cover out from the back past the front of the
unit. Tilt the burner cover to the side and lift out. See Figures
19 and 20. Set the burner cover aside.
Figure 19
Figure 20
Note:Installreboxlinersatthistime.Toinstallliners,
refer to the instructions that came with your liner kit.
Burner Cover Placement:
1. Place the burner cover into the Insert.
a. Angleonecornerintothebottomrst,andthensetthe
other corner down. See Figure 21.
Figure 21
b. Gently lower the burner cover down over the burner and
ontothereboxbottom.See Figure 22.
Figure 22

34961-2-1015Page 16
DECORATIVE MEDIA PLACEMENT
MODEL CRUSHED GLASS 1/2” DROPLETS
DXL30IN NAT Approximately 2/3 Bag (or 1lb, 10 oz) 1 Bag (or 2 lbs)
DXL30IN LP Approximately 2/3 Bag (or 1lb, 10 oz) 1 Bag (or 2 lbs)
DXL35IN NAT 3/4 Bag (or 1lb, 8 oz) 2 Bags (or 2 lbs, 8 oz)
DXL35IN LP Not Allowed 2 Bags (or 2 lbs, 8 oz)
Contact your Empire Dealer for information on different colors and styles of Decorative Media.
Figure 23
Figure 24

34961-2-1015 Page 17
LIGHTING INSTRUCTIONS
1. Turn off all electric power to the appliance if service is to be
performed.
2. Gain access to the control compartment by removing surround
assemblies.
3. Locate On/Off gas cock and turn clockwise to“OFF”.
Do not force.
4. Replace surround assemblies removed in step 2.
TO TURN OFF GAS TO FIREPLACE
GAS COCK
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround assemblies.
4. Turn gas cock counterclockwise to“ON”position.
5. Wait ten minutes to clear out any gas. Then smell for gas,
includingneartheoor.Ifyousmellgas,STOP!Follow“B”in
the safety information above. If you do not smell gas, go to
the next step.
6. Tun ON electric power to the appliance.
7. Find plot. The pilot is behind the burner.
8. Donottrytolightthepilotbyhand.TurnmainametoON
using your remote. If the pilot does not light within 60 seconds,
stop and go to step 5.
9. If the burner or pilot does not operate properly after several
tries, turn the gas cock clockwise to“OFF”andcall
your service technician or gas supplier.
10. Replace the front surround assemblies.
11. Operation of the gas valve is controlled by a hand held remote
control. Refer to remote instructions for detailed operation
information.
LIGHTING INSTRUCTIONS
A. This appliance is equipped with an ignition device which au-
tomatically lights the pilot. Do not try to light the pilot by hand,
use the remote control. Before lighting the pilot, ensure that
the master switch is on. When lighting the pilot, follow these
instructions exactly.
B. Before lighting smell all around the appliance area for gas. Be
suretosmellnexttotheoorbecausesomegasisheavier
thanairandwillsettleontheoor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• Ifyoucannotreachyourgassupplier,calltheredepart-
ment.
C. Use only the remote control to operate the gas valve. Never
use tools. If valve does not operate, don’t try to repair it, call
aqualiedservicetechnician.Forceorattemptedrepairmay
resultinareorexplosion.
D. Do not use this appliance if any part has been under water.
Immediatelycallaqualiedservicetechniciantoinspectthe
appliance and to replace any part of the control system and
any gas control which has been under water.
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:Ifyoudonotfollowtheseinstructionsexactly,areorexplosionmayresultcausingproperty
damage, personal injury or loss of life.

34961-2-1015Page 18
IPI SYSTEM WIRING DIAGRAM
If any of the original wire as supplied with this unit must be
replaced, it must be replaced with equivalent gauge and tem-
perature rated wire.
This appliance is only for use with the type of gas indicated
on the rating plate and may be installed in an aftermarket,
permanently located, manufactured (mobile) home where not
prohibited by local codes. This appliance is not convertible for
usewithothergases,unlessacertiedkitisused.
CAUTION
Do not operate the appliance with glass panel removed,
cracked or broken. Replacement of the panel should be done
byalicensedorqualiedserviceperson.
WARNING
Improper installation, adjustment, alteration, service or mainte-
nance can cause property damage, personal injury or loss of
life.Installationandservicemustbeperformedbyaqualied
installer, service agency or the gas supplier.

34961-2-1015 Page 19
REMOTE CONTROL OPERATION INSTRUCTIONS
NOTICE: ON/OFF rocker switch must be ON for the remote to
operate.
Features:
Main Burner ON/OFF
MainBurneramemodulation(6levels)
Choice of standing or intermittent pilot
Thermostat or Smart thermostat functions
On/Off relay*
Comfort Fan speed modulation (6 levels)
*Not available on DXL(30,35)IN models.
Remote Control Information
Supply Voltage: 4.5 V (three 1.5 V AAA batteries)
Ambient Temperature Ratings: 0 - 50°C (32 - 122°F)
Radio Frequency: 315 MHz
NOTICE: THE TRANSMITTER AND RECEIVER ARE RADIO
FREQUENCY DEVICES. PLACING THE RECEIVER IN OR
NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE.
NOTICE:TURN“OFF”THEMAINGASSUPPLYOFTHEAPPLI-
ANCE DURING INSTALLATION OR MAINTENANCE OF THE
RECEIVER DEVICE.
NOTICE: FOR INSTALLATION/MAINTENANCE, SWITCH OFF
THE INSERT BY REMOVING MAIN POWER SUPPLY AND BAT-
TERIES IF INSTALLED.
WARNING
• FIRE HAZARD. Can cause severe injury or death.
• The Transmitter causes ignition of the appliance. The
appliance can turn on suddenly.
• Keep away from the appliance burner when operating
the remote system.
Figure 25b
Figure 25a

34961-2-1015Page 20
REMOTE CONTROL OPERATION INSTRUCTIONS
Initializing the System for the First Time
1. Install the three AAA type batteries in the Transmitter battery
bay located on the base of the Transmitter (back side). See
Figure 26.
2. Power the receiver
3. With the ON/OFF rocker switch turned ON, press red button
on the module.
4. TheReceiverwill“beep”threetimestoindicatethatitis
ready to synchronize with a Transmitter.
5. With the batteries already installed in the Transmitter, push
the“ON”button.TheReceiverwill“beep”toindicatethe
Transmitter’s command is accepted and set to the particular
code of that Transmitter.
6. The system is now initialized.
Figure 26
Temperature Indication Display
Withthesysteminthe“OFF”position,presstheTHERMOSTAT
key and the MODE key at the same time.
Look at the LCD screen on the Transmitter to verify that a °C or
°F is visible to the right of the Room Temperature display. See
Figures 27a and 27b.
Figure 27a - Degrees Celsius
Figure 27b - Degrees Fahrenheit
Turn the Appliance ON and OFF
1. With the system OFF, press the ON/OFF key on the Trans-
mitter. The Transmitter LCD display will show some other
active Icons on the screen. At the same time the Receiver
will activate the appliance.
2. A“beep”fromtheReceiverwillconrmreceptionofthecom-
mand.
3. TURN OFF THE APPLIANCE
4. With the system ON , press the ON/OFF Key on the Trans-
mitter. The Transmitter LCD display will show the room
temperature. See Figure 28. At the same time the Receiver
will turn off the appliance.
5. A“beep”fromtheReceiverconrmsreceptionofthecom-
mand.
Figure 40