Endress+Hauser SOP300 User manual

Products Solutions Services
Operating Instructions
Overfill Prevention System
SOP300
For reliable and secure tank overfill prevention
BA01787S/04/EN/02.18
71401701

Change history Overfill Prevention System SOP300
2 Endress+Hauser
Change history
Product version Operating Instructions Changes Comments
1.00.XX BA01787S/04/EN/01.17 Initial version –
As of 1.00.01 BA01787S/04/EN/02.18 Message numbers 301 and 311 added. –

Overfill Prevention System SOP300 Table of contents
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Table of contents
1 About this document ................ 8
1.1 Document function ..................... 8
1.2 Symbols used .......................... 8
1.2.1 Safety symbols .................. 8
1.2.2 Symbols for certain types of
information .................... 8
1.2.3 Electrical symbols ................ 9
1.3 Text emphasis ......................... 9
1.4 Acronyms used ........................ 9
1.5 Valid versions ........................ 10
1.6 Documentation ....................... 10
1.7 Registered trademarks .................. 10
2 Basic safety instructions ........... 11
2.1 Requirements for personnel .............. 11
2.2 Designated use ....................... 11
2.3 Occupational safety .................... 11
2.4 Operational safety ..................... 12
2.4.1 Modifications to the system ........ 12
2.4.2 Repairs ....................... 12
2.5 Product safety ........................ 12
2.6 IT security ........................... 12
3 Product description ................ 13
3.1 Product design ........................ 13
3.1.1 System overview ................ 14
3.1.2 Power supply .................. 16
3.1.3 Input signals ................... 18
3.1.4 Output signals .................. 19
3.1.5 Temperature monitoring .......... 21
3.1.6 Interfaces (optional) ............. 22
3.1.7 Remote maintenance modem /
gateway ...................... 22
3.2 Key system features .................... 22
3.3 Scaling ............................. 22
3.4 Customer benefits ..................... 23
4 Incoming acceptance and product
identification ..................... 24
4.1 Incoming acceptance ................... 24
4.2 Product identification ................... 24
4.2.1 Endress+Hauser products ......... 24
4.3 Storage and transport .................. 24
5 Installation ....................... 25
5.1 Installation conditions .................. 25
5.1.1 Control cabinet ................. 25
5.1.2 Field signalization (cables and
components) ................... 25
5.1.3 Sensors ....................... 25
5.2 Mounting the control cabinet ............. 25
5.2.1 Control cabinet for wall mounting ... 26
5.2.2 Cabinet for free-standing
installation .................... 26
5.3 Mounting the field signalization system ..... 27
5.4 Post-installation check .................. 28
6 Electrical connection .............. 29
6.1 Connection conditions .................. 29
6.2 Connecting the system .................. 29
6.2.1 Supply voltage electrical connection .. 29
6.2.2 Electrical connection of the input
signals ....................... 30
6.2.3 Electrical connection of the output
signals ....................... 32
6.3 Ensuring the degree of protection .......... 33
6.4 Post-connection check .................. 34
7 Operation options ................. 35
8 Commissioning .................... 36
8.1 Function check ....................... 36
8.2 Switching on the Overfill Prevention System .. 36
8.2.1 Switching on the Overfill Prevention
System with an optional UPS ....... 36
8.2.2 Switching on the Overfill Prevention
System without an optional UPS .... 36
8.3 Configuring the Overfill Prevention System ... 37
8.4 Configuring sensors .................... 37
8.5 Performing the functional test ............ 37
9 Operation ......................... 38
9.1 Built-in door elements .................. 38
9.1.1 "Acknowledge" push button ........ 38
9.1.2 "Reset" illuminated push button ..... 38
9.1.3 "System ok" signal lamp ........... 38
9.1.4 "Warning" signal lamp ............ 38
9.1.5 "Alarm" signal lamp .............. 38
9.1.6 "Alarm/Warning" buzzer .......... 39
9.2 Visualization (HMI) .................... 39
9.2.1 Touch display .................. 39
9.2.2 HMI navigation ................. 39
9.2.3 User administration .............. 40
9.2.4 General information ............. 41
9.2.5 "Home" screen .................. 44
9.2.6 "Tank Area Overview" screen ....... 45
9.2.7 "Guidance" screen ............... 47
9.2.8 "Diagnostics" screen .............. 55
9.2.9 "System" screen ................. 63
10 Diagnostics and troubleshooting ... 83
10.1 General troubleshooting ................. 83
10.2 Overview of diagnostic information ........ 83
10.3 Firmware ........................... 88

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11 Maintenance ...................... 89
11.1 Endress+Hauser services ................ 89
12 Repairs ........................... 90
12.1 General notes ........................ 90
12.2 Spare parts .......................... 90
12.3 Endress+Hauser services ................ 91
12.4 Disposal ............................ 91
13 Technical data .................... 92

Overfill Prevention System SOP300 List of figures
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List of figures
 1 Overview of Manual Overfill Prevention System (MOPS), example ................................ 13
 2 Overview of Automatic Overfill Prevention System (AOPS), example .............................. 14
 3 System overview with integrated operating elements (standard) ................................. 14
 4 Example of control cabinet, exterior view (wall cabinet 1000 mm x 1200 mm x 300 mm) .............. 15
 5 Example of control cabinet, interior view (wall cabinet 1000 mm x 1200 mm x 300 mm) .............. 16
 6 Power supply ....................................................................... 17
 7 Battery for the UPS .................................................................. 18
 8 Nivotester FTL325P .................................................................. 19
 9 Safety relay ........................................................................ 20
 10 Alarm siren ........................................................................ 20
 11 Alarm strobe ....................................................................... 21
 12 Pt1000 temperature sensor ............................................................ 21
 13 Thermostat for the cabinet fan .......................................................... 21
 14 Remote maintenance modem / gateway ................................................... 22
 15 Example: control cabinet for wall mounting ................................................. 26
 16 Example: free-standing cabinet .......................................................... 27
 17 Supply voltage connection without a redundant power supply in the control cabinet SOP300 ............ 30
 18 Supply voltage connection with a redundant power supply in the control cabinet SOP300 – with a
redundant supply voltage .............................................................. 30
 19 Supply voltage connection with a redundant power supply in the control cabinet SOP300 – without a
redundant supply voltage .............................................................. 30
 20 Connection example Liquiphant FTL5x / FTL7x with FEL57 electronic insert ........................ 31
 21 Connection example for point level switches ................................................ 31
 22 Connection example of point level switch with device error ..................................... 31
 23 Left: connection example for 2-wire sensor with 4 to 20 mA signal, right: connection example for 4-wire
sensor with 4 to 20 mA signal .......................................................... 32
 24 Connection example for valve control, valve closed without current; alarm relay activated in the "Good" state,
change-over contact (1) and NO contact (2) closed ........................................... 32
 25 Connection example for signalization of the system status; system alarm relay activated in the "Good" state,
change-over contact (1) and NO contact (2) closed ........................................... 33
 26 Built-in door elements ................................................................ 38
 27 HMI home screen, first and second level ................................................... 39
 28 Status bar ......................................................................... 41
 29 Navigation bar ...................................................................... 42
 30 Header in wizards .................................................................... 42
 31 Integrated navigation bar .............................................................. 42
 32 Numeric keypad .................................................................... 43
 33 Alphanumeric keypad with lower case letters ............................................... 43
 34 Alphanumeric keypad with upper case letters ............................................... 44
 35 Home screen ....................................................................... 44
 36 "Tank Area Overview" screen ........................................................... 45

List of figures Overfill Prevention System SOP300
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 37 Tank Overview screen ................................................................. 46
 38 "Tank Details" screen ................................................................. 46
 39 "Guidance" screen .................................................................... 47
 40 Automated Proof-Test, step 1 ........................................................... 48
 41 Automated Proof-Test, step 2 ........................................................... 49
 42 Automated Proof-Test, step 3 ........................................................... 50
 43 Automated Proof-Test, step 4 ........................................................... 51
 44 Automated Proof-Test, step 5 ........................................................... 52
 45 Automated Proof-Test, step 6 ........................................................... 53
 46 Signaling Proof-Test, step 1 ............................................................ 54
 47 Signaling Proof-Test, step 2 ............................................................ 54
 48 Signaling Proof-Test, step 3 ............................................................ 55
 49 "Diagnostics" screen ................................................................... 56
 50 "Messages" screen ................................................................... 56
 51 Possible alarm states ................................................................. 57
 52 Possible warning states ............................................................... 57
 53 Messages History screen ............................................................... 57
 54 Possible historical information on the alarm states ........................................... 58
 55 Possible historical information on the warning states ......................................... 58
 56 "System Diagnostics" screen ............................................................. 58
 57 "Proof-Test Overview" screen ............................................................ 59
 58 "Select a Proof-Test Log File" dialog box .................................................... 59
 59 "Proof-Test Log" screen ................................................................ 60
 60 "Upcoming Proof-Test" screen ........................................................... 61
 61 "Export System Dump" dialog box ........................................................ 62
 62 "System" screen ...................................................................... 63
 63 "System Settings" screen ............................................................... 64
 64 "Date/Time" dialog box ................................................................ 64
 65 "Select Time Zone" dialog box ............................................................ 65
 66 "IP Configuration" dialog box ............................................................ 66
 67 "Display" dialog box .................................................................. 66
 68 "Reboot" dialog box ................................................................... 67
 69 "General Settings" dialog box ............................................................ 68
 70 "Electronic Nameplate" dialog box ........................................................ 68
 71 "Application Settings" screen ............................................................ 69
 72 "Basic Application Settings" dialog box ..................................................... 70
 73 "Basic Area Settings" dialog box ......................................................... 71
 74 "Basic Tank Settings" dialog box ......................................................... 72
 75 "Load Application Configuration" dialog box ................................................ 74
 76 "Advanced Tank Settings" dialog box ...................................................... 75
 77 "System Information" pop-up window ..................................................... 75
 78 "Language" dialog box ................................................................. 76

Overfill Prevention System SOP300 List of figures
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 79 "User Management" screen ............................................................. 77
 80 "Login / Logout" dialog box ............................................................. 77
 81 "Change Password" dialog box ........................................................... 78
 82 "Auto Logout Time" dialog box ........................................................... 79
 83 "License Management" screen ........................................................... 79
 84 "Remote Maintenance" screen ........................................................... 81

About this document Overfill Prevention System SOP300
8 Endress+Hauser
1 About this document
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
A
Reference to page
Reference to graphic
Notice or individual step to be observed
1.
,
2.
,
3.
… Series of steps
Result of a step
Help in the event of a problem
Visual inspection

Overfill Prevention System SOP300 About this document
Endress+Hauser 9
1.2.3 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
A grounded terminal which, as far as
the operator is concerned, is
grounded via a grounding system.
Protective ground connection
A terminal which must be connected
to ground prior to establishing any
other connections.
Equipotential connection
A connection that has to be connected
to the plant grounding system: This
may be a potential equalization line
or a star grounding system depending
on national or company codes of
practice.
1.3 Text emphasis
Emphasis Meaning Example
Bold Keys, buttons, program icons, tabs, menus,
commands
Start → Programs → Endress+Hauser
In the File menu, select the Print option.
Angle brackets Variables <DVD drive>
1.4 Acronyms used
Acronyms Meaning
AC Alternating Current
AOPS Automated Overfill Prevention System
CPU Central Processing Unit
DC Direct Current
DHCP Dynamic Host Configuration Protocol
H High-Limit (upper warning limit)
HH HighHigh-Limit (upper alarm limit)
HMI Human Machine Interface (e.g. operating panel)
L Low-Limit (lower warning limit)
LL LowLow-Limit (lower alarm limit)
NC Normally Closed
NO Normally Open
OPS Overfill Prevention System
MOPS Manual Overfill Prevention System
PLC Programmable Logic Controller
UPS Uninterruptible Power Supply
VNC Virtual Network Computing (software for the transmission of the screen content)
WAN Wide Area Network (possible communication channel for remote maintenance modem)
3G Wireless data transmission standard (possible communication channel for remote maintenance
modem)
I/O Inputs/Outputs

About this document Overfill Prevention System SOP300
10 Endress+Hauser
1.5 Valid versions
Component Version
Software V1.00.xx
Hardware platform V1.00.xx
1.6 Documentation
Overfill Prevention System SOP300
• Brief Operating Instructions KA01345S/04/EN
• Electrical wiring diagram
• On DVD:
– Technical Information TI01358S/04/EN
– Documentation for internal components
1.7 Registered trademarks
All brand and product names are trademarks or registered trademarks of the respective
companies and organizations.