Endurance ESB250 User manual

&
A s s e m b l y I n s t r u c t i o n s
O W N E R ’ S M A N U A L v. 101310
T able of Contents
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . p. 2
Reference Drawings. . . . . . . . . . . . . . . . . . . p. 3
Important Safety Instructions. . . . . . . . . . . p. 4
Before You Begin. . . . . . . . . . . . . . . . . . . . . . p. 5
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . p. 6
Assembly Instructions. . . . . . . . . . . . . . . . . p. 7-19
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. 20
Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p 21-22
Component Replacement. . . . . . . . . . . . . . . p 23-26
Warning, Safety & Maintenance. . . . . . . . . p. 27
Mainframe Parts List. . . . . . . . . . . . . . . . . . . p. 28
Hardware List. . . . . . . . . . . . . . . . . . . . . . . . . p. 29-30
Hardware (To Scale). . . . . . . . . . . . . . . . . . . p. 31
Exploded View Diagram. . . . . . . . . . . . . . . . p. 32-33
Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p. 34-35

Dimensions
2
The room layout diagram below will help you decide
the best placement for your ESB250.
The overall space needed for operation may be more depending on the user.
Minimum Usage Space –47” L x 21”W x 53” H
Suggested Usage Space – 6’W x 4’ L
47”
21”
4’
6’

3
R e f e r e n c e D i a g r a m s
Use the following diagrams as a point of reference when
assembling your ESB250.
Becoming familiar with the unit and the orientation of its components will help ease installation. Please
use the following diagrams to become more accustomed with your ESB250 and its applications.

Important Safety Instructions
4
Before beginning any tness program, you should obtain
a complete physical examination from your physician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise. Si vous avez
des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen sico con su doctor.
Whenusing exerciseequipment,youshould
always take basic precautions, including
the following:
Read all instructions before using the ESB250.
These instructions are written to ensure your safety
and to protect the unit.
Do not allow children on or near the equipment.
Use the equipment only for its intended purpose as
described in this guide. Do not use accessory attach-
ments that are not recommended by the manufac-
turer. Such attachments might cause injuries.
Wear proper exercise clothing and shoes for your
workout, no loose clothing.
Use care when getting on or o the unit.
Do not overexert yourself or work to exhaustion.
If you feel any pain or abnormal symptoms, stop
your workout immediately and consult your physi-
cian.
Never operate the unit when it has been dropped or
damaged. Return the equipment to a service center
for examination and repair.
Never drop or insert objects into any opening in the
equipment.
Always check the unit before each use. Make sure
that all fasteners are secure and in good working
condition.
Do not use the equipment outdoors or near water.
Personal Safety During Assembly
It is strongly recommended that a qualied dealer
assemble the equipment.
Assistance is required.
Before beginning assembly, please take the time to
read the instructions thoroughly.
Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment.
Assemble and operate the ESB250 on a solid, level
surface. Locate the unit a few feet from the walls or
furniture to provide easy access.
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5
B e f o r e Y o u B e g i n
Retain this Owner’s Manual for future reference!
To maximize your use of the equipment please study this Owner’s Manual thoroughly. Please retain this
manual for future reference or parts information.
Thank you for purchasing the ESB250.
This Spin Bike is part of the Endurance line of quality
cardio machines, which let you target specic muscle
groups to achieve better muscle tone and overall
body conditioning.
Unpacking the Equipment
The ESB250 is carefully tested and inspected before
shipment. We have shipped the unit in several pieces
that require assembly. Ask for assistance during the
assembly process. Carefully unpack the boxes and lay
the pieces on the oor near the area where you plan
to use the equipment.
The ESB250 is designed for your enjoyment. By fol-
lowing these precautions and using common sense,
you will have many safe and pleasurable hours of
healthful exercise with your Endurance ESB250.
After assembly, you should check all functions to en-
sure correct operation. If you experience problems,
or if any items are missing, rst recheck the assembly
instructions to locate any possible errors made dur-
ing assembly. If you are unable to correct the prob-
lem, call the dealer from whom you purchased the
machine or call 1-800-556-3113 for the dealer near-
est you.
Obtaining Service
Please use this Owner’s Manual to make sure that all
parts have been included in your shipment. When
ordering parts, you must use the part number and
description from this Owner’s Manual. Use only En-
durance replacement parts when servicing this unit.
Failure to do so will void your warranty and could re-
sult in personal injury.
For information about product operation or service,
check out the ocial Endurance website at www.
bodysolid.com or contact an authorized Endurance
dealer or an Endurance factory-authorized service
company or contact Endurance customer service, M-F
8:30am-5:00pm CST, at one of the following:
 Toll Free: [phone]
 Local: [phone]
 Fax: [phone]
 E-mail: [email protected]
or write to:
 Endurance
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Endurance continually seeks ways to improve the performance, specications and product manuals in order to ensure that only superior products are re-
leased from our factories. Please take the time to carefully read through this manual thoroughly. Instructions contained in this document are not intended
to cover all details or variations possible with Endurance equipment, or to cover every contingency that may be met in conjunction with installation,
operation, maintenance or troubleshooting of the equipment. Even though we have prepared this manual with extreme care, neither the publisher nor the
author can accept responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations
arise that are not covered by this manual, the matter should be directed to your local Endurance representative, or the Service Department at Endurance
in Forest Park, Illinois.
Any Questions?
Call [phone]

Preparations
6
CAUTION: To set up this unit, you will need assistance.
Do not attempt assembly by yourself.
You must review and follow the instructions in this Owner’s Manual. If you do not assemble and use the
ESB250 according to these guidelines, you could void the Endurance warranty.
Required Tools
The basic tools that you must obtain before assem-
bling the ESB250 include but are not limited to:
Standard Wrench Set
Metric Wrench Set
Adjustable Wrench
Allen Set
Rubber Mallet
Silicone Spray Oil
Installation Requirements
Follow these installation requirements when assem-
bling the ESB250:
Set up the ESB250 on a solid, at surface.
A smooth, at surface under the machine helps keep
it level. A level machine has fewer malfunctions.
Provide ample space around the machine.
Open space around the machine allows for easier ac-
cess and a more comfortable workout.
Insert all bolts in the same direction.
For aesthetic purposes, insert all bolts in the same di-
rection unless specied (in text or illustrations) to do
otherwise.
Leave room for adjustments.
Tighten fasteners such as bolts, nuts, and screws so
the unit is stable, but leave room for adjustments. Do
not fully tighten fasteners until instructed in the as-
sembly steps to do so.
Fill out and mail the warranty card.
To benet from the best and most comprehensible
warranty in the tness industry, completely ll out
and mail the warranty card enclosed with the unit.
CAUTION !
Obtain assistance! Do not attempt to assemble
the ESB250 by yourself. Review the Installation
Requirements before proceeding with the fol-
lowing steps.

7
Assembly Instructions
Assembly of the ESB250 takes professional installers
about 1 hour to complete.
Professional installers are highly recommended!
If this is the rst time you have assembled this type of equipment, plan on signicantly more time. How-
ever, if you acquire the appropriate tools, obtain assistance, and follow the assembly steps sequentially,
the process will take time, but is fairly easy.
Assembly Tips
Read all “Notes”on each page before beginning each
step.
While you may be able to assemble the ESB250 us-
ing the illustrations only, important safety notes and
other tips are included in the text.
Some pieces may have extra holes that you will not
use. Use only those holes indicated in the instruc-
tions and illustrations.
IMPORTANT!
Before you begin you should look at the quick refer-
ence guide that shows all hardware parts (in actual
size) along with the corresponding component num-
bers in the assembly instructions.
To nd out the length of a particular bolt, measure its
shank (the long, narrow part beneath the head) using
the ruler below. Refer to the following diagram:

8
STEP
1
Be careful to assemble all components
in the sequence they are presented.
A. Connect Front Base (E) to Main Frame (A) using:
Two 58 (M10x65 round allen head bolt)
Four 68 (M10 washer)
Two 64 (M10 nylon nut)
B. Connect Rear Base (F) to Main Frame (A) using:
Two 58 (M10x65 round allen head bolt)
Four 68 (M10 washer)
Two 64 (M10 nylon nut)
C. Wrench tighten all hardware.

9
S T E P
1
Above shows Step 1 assembled and completed.

10
STEP
2
Be careful to assemble all components
in the sequence they are presented.
A. Screw (counterclockwise) Left Pedal (26) onto Left Crank (24).
NOTE: To install pedals, always screw on towards the handlebar direction.
B. Screw (clockwise) Right Pedal (25) onto Right Crank (23).
NOTE: To install pedals, always screw on towards the handlebar direction.
C. Wrench tighten all hardware.

11
S T E P
2
Above shows Step 2 assembled and completed.
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

12
STEP
3
Be careful to assemble all components
in the sequence they are presented.
A. Loosen Pop Pin (8) and insert Handlebar (B) into the Handlebar Post Housing on Mainframe
(A).
NOTE: Silicone oil may be used to ease gliding on Handlebar (B).
B. Retighten Pop Pin (8).

13
S T E P
3
Above shows Step 3 assembled and completed.

14
STEP
4
Be careful to assemble all components
in the sequence they are presented.
A. Connect Handlebar (D) to Handlebar Post (B) using:
One 39 (handle)
One 66 (M10 washer)

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
15
S T E P
4
Above shows Step 4 assembled and completed.

16
STEP
5
Be careful to assemble all components
in the sequence they are presented.
A. Loosen Pop-Pin (8) and insert Seat Post (C) into the Seat Post Housing on Mainframe (A).
NOTE: Silicone oil may be used to ease gliding on Seat Post (C).
B. Retighten Pop-Pin (8)

17
S T E P
5
Above shows Step 5 assembled and completed.

18
STEP
6
Be careful to assemble all components
in the sequence they are presented.
Congratulations! You are done. After assembly, you should check all functions to ensure correct
operation. If you experience problems, first recheck the assembly instructions to locate any pos-
sible errors made during assembly. If you are unable to correct the problem, call the dealer from
whom you purchased the machine or call 1-800-556-3113 for the dealer nearest you.
NOTE: If any bolts seem to loosen periodically, use Loctite 242 for a long-term cure.
A. Secure Seat Slider (G) onto Seat Post (C) using:
One 39 (handle)
One 66 (M10 washer)
B. Slightly loosen both Hex Nuts (53).
C. Insert Seat (7) onto Seat Glider (G).
D. Tighten both Hex Nuts (53) to secure the seat assembly.
E. Wrench tighten all hardware.

19
S T E P
6
Above shows Step 6 assembled and completed.

F e a t u r e s
20
The ESB250 is a very benecial cardio machine yet easy
and practical to use. Below are the features included with
your ESB250 Spin Bike.
Understanding all the features on this unit will improve and benet your workout.
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EXTRA SOFT SEAT
TENSION ADJUSTMENT/
EMERGENCY STOP
ERGONOMIC
HANDLE BARS
VERTICAL HANDLE
BAR ADJUSTMENT
HORIZONTAL SEAT
ADJUSTMENT
VERTICAL SEAT
ADJUSTMENT
LEVEL STABILIZER
PEDALS
ADJUSTABLE
FOOT STRAPS
SHROUD
TR A NS P O R T
WHEELS
44Lb
FLYWHEEL
COWHIDE LEATHER
BRAKE PAD
HORIZONTAL
HANDLE BAR
ADJUSTMENT