ENERCORP HEATSTAR HS4040 Assembly instructions

OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all
instructions. Place instructions in a safe place for future
reference. Do not allow anyone who has not read these
instructions to assemble, light, adjust or operate the heater.
HEATSTAR High-Intensity Infrared Heaters
HS4040 HS9100S
HS8060 HS9120
MODELS
Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
WARNING:
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
 • Shutoffgassupply
 • Donottrytolightappliance
 • Donottouchanelectricalswitch;donotuseanyphoneinyourbuilding
 • Immediatelycallyourgassupplierfromaneighbor’sphone.
  Followthegassupplier’sinstructions
 • Ifyoucannotreachyourgassupplier,calltheredepartment
—Installationandservicemustbeperformedbyaqualiedinstaller,serviceagencyorthegas
supplier.
Thisisanunventedgas-redheater.Itusesair(oxygen)fromtheareainwhichitisused.Adequate
combustion and ventilation air must be provided. Refer to page 4.
ENERCOGROUPINC.,4560W.160THST.,CLEVELAND,OHIO44135•216-916-3000
4000 & 8000 Models 9000 Models
18650 Rev. A 06/08

2
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
CONTENTS
General Information.......................................................... 3
Clearances ........................................................................ 3
Gas Supply........................................................................ 3
Gas Pressure ..................................................................... 3
Electrical ........................................................................... 4
Thermostat & Location...................................................... 4
Ventilation ........................................................................ 4
Operations ........................................................................ 4
Cleaning Information ........................................................ 4
Connection diagram for flame rod current
foramerecticationsystems...................................... 5
Thermostat ....................................................................... 5
Replacement parts ............................................................ 7
Control system replacement parts................................... 10
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause property
damage, injury or death. Read the installation, opera-
tion, and maintenance instructions thoroughly before
installing or servicing this equipment. For assistance
oradditionalinformationconsultaqualiedinstaller,
service agency, or gas supplier.
WARNING: When used without fresh air, heater
may give off CARBON MONOXIDE, an odorless poi-
sonous gas. OPEN WINDOW AN INCH OR TWO FOR
FRESH AIR WHEN USING HEATER.
WARNING: This heater is equipped with a PILOT
LIGHT SAFETY SYSTEM. DO NOT TAMPER WITH PILOT
LIGHT SAFETY SYSTEM.
WARNING: If heater shuts off, do not relight
until you provide fresh air. If heater keeps shutting off,
have it serviced. Keep burner and control clean. Open
door for 5 minutes.
Maintain clearances as shown in Figure 1 or on heater nameplate.
•DONOTUSEMATCHOROTHERFLAME
FOR LEAK TESTING.
•DONOTEXCEED1/2PSIINLETPRESSURETOHEATER.
DANGER:
Carbonmonoxidepoisoningmayleadtodeath.
Carbon Monoxide Poisoning:
Earlysignsofcarbonmonoxidepoisoningresemble
the flu, with headaches, dizziness, or nausea. If you
have these signs, the heater may not be working
properly. Get fresh air at once! Have heater serviced.
Somepeoplearemoreaffectedbycarbonmonoxide
than others. These include pregnant women, persons
with heart or lung disease or anemia, those under the
influence of alcohol, and those at high altitudes.
CAUTION:
•Neverconnectgasvalveorthermostattolinevoltage
or a transformer.
•Iftheinfra-redcolorofthegridbecomesdullwhen
the building furnace is operating, consult gas supplier
on correct gas supply piping sizes.
•Thisheaterisforindoorinstallationonly!
NOTE Gasket binder material used in this heater assem-
bly will temporarily emit an odor and/or vapor. This
conditionwillclearupinapproximately20minutes
and thereafter will not reoccur. Refer to page 4 for
ventilation.
THE STATE OF CALIFORNIA REQUIRES THE
FOLLOWING WARNING:
WARNING: Combustion by-products produced
whenusingthisproductcontaincarbonmonoxide,
a chemical known to the State of California to cause
cancerandbirthdefects(orotherreproductiveharm).

3OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
1. GENERAL INFORMATION
Your heater comes fully assembled and is tested ata.
the factory for proper gas and input as stated on
the name plate.
Before proceeding with the installation, be sure tob.
inspect for damages. Freight company must be noti-
edofanydamagesandrequestthataninspection
be made by the freight company. HEAT STAR will send
replacement parts for damaged parts only after receiv-
ing a signed inspection report to prove the liability of
the freight company.
Do not attempt to operate heater with any other gasc.
than that indicated on the heater name plate.
The installation of heater must conform with locald.
building codes or, in absence of local codes, with the
National Fuel Gas Code, ANSI Z223.1a/NFPA54. In
Canada, refer to Can 1-B146.1 and B149.2.
Plugged 1/8” N.P.T. Test Gage Connection is locatede.
on the Heater Gas Control or a ¼” N.P.T. Connection is
located on the outside of the Cast Venturi.
2. CLEARANCES Minimum clearances to combustibles.
(Refer to Figure 1)
Provide adequate clearance to combustibles, Figure 1,
between control end of heater for servicing and mini-
mum on top and sides for ventilation and combustion
air supply.
Aminimumclearanceof8’aboveoorforpublic
garages in accordance with ANSI/NFPA No. 88 most re-
centeditionorFigure1;whicheverislarger.InCanada
refer to Can 1-B149.1 and B149.2 Installation codes for
Gas burning appliances.
Aminimumclearanceof10’fromthebottomofheater
to top of wing, or engine enclosure, where aircraft are
housed,and8’aboveoorinotherareasofthehang-
er in accordance with ANSI/NFPA No. 409 most recent
FIGURE 1
MODEL NO.
BTU/HR. RATING NORMAL
MOUNTING
POSITION
CLEARANCES TO COMBUSTIBLES
GAS
NATURAL PROPANE TOP SIDES BACK BELOW
4030** 30,000 30,000 Horiz.-45° 30” 30” 30” 54”
4040* 40,000 40,000 Horiz.-45° 34” 30” 30” 68”
8050** 50,000 50,000 Horiz.-45° 36” 30” 30” 78”
8060* 60,000 60,000 Horiz.-45° 40” 30” 30” 84”
8070** 70,000 – Horiz.-45° 40” 30” 30” 84”
9080** 80,000 80,000 Horiz.-45° 46” 40” 40” 104”
9090** 90,000 90,000 Horiz.-45° 46” 46” 46” 114”
9100S* 100,000 100,000 Horiz.-45° 48” 46” 46” 118”
9100** 100,000 100,000 Horiz.-45° 44” 40” 40” 104”
9120* 120,000 120,000 Horiz.-45° 46” 46” 46” 114”
9140** 140,000 – Horiz.-45° 16” 46” 46” 114”
edition,orFigure1;thelargerdimensionofANSI/NFPA
No. 409 or Figure 1 is to be used. In Canada refer to
CCA B149-1-M91 and B149.2.
WARNING: MAINTAIN CLEARANCES AS SHOWN
IN FIGURE 1 OR ON HEATER NAMEPLATE, IN GARAGE
INSTALLATIONS WHERE PARKED VEHICLES ARE DI-
RECTLY BELOW THE HEATER.
3. SUSPENSION
Heater has four mounting holes, two on each end, for
attaching rod or angle iron brackets and shall be safely
andadequatelyxedinpositionindependentofgas
and electric supply lines. Refer to Figures 4, 5, and 7 on
pages 13 and 14 for recommended suspensions.
4. GAS SUPPLY
Provide adequate gas supply for rated input of each
heater using American Standard Installation of gas
piping and gas appliances in building ANSI/223. 1a/
NFPA54 Pamphlet, Table C-3 shows capacity of pipe of
different diameters and lengths in cubic feet per hour
for Natural Gas with pressure drop of 0.3 inches specify
gravityof0.60.ForliqueedPetroleumGas(LP)capac-
ity refer to Table C-3 and C-15 of the same pamphlet.
For recommended heater gas connection refer to
Figure No. 5, Page 15. In Canada refer to Can 1-B149.1
and B149.2, and CSA sto. B63.
If gas lines are to be pressure tested with compressed
air, disconnect each heater to prevent control damage
and cap outlets. After reconnecting all heaters, purge
gas lines of air and check all connections for leaks us-
ing soap solution.
WARNING: DO NOT USE MATCH OR OTHER
FLAME FOR LEAK TESTING.
5. GAS PRESSURE
Whenahigherthanthemaximumrecommended
gas pressure is being maintained at the main gas line,
*High Intensity Heaters are only sold as 4040, 8060, 9100S, and 9120
**Differentmodelnumbersareachievedbyusingsupplementaloricesincludedwithheaterstochangeheatoutput.

4
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
a separate regulator must be installed ahead of the
heater.RefertoFigure2formaximumallowablepres-
sure for stated model and gas.
See heater rating plate for minimum gas supply pres-
sure “For the Purpose of Input Adjustment”
On a multiple heater installation it may be possible to
use one large capacity regulator or an individual regula-
tor for each heater. Nevertheless, it is recommended
practice to make the entire pipe system a loop. Contact
your local representative or the factory for proper gas
pressure reducing design stage.
WARNING: DO NOT EXCEED ½ P.S.I. INLET PRES-
SURE TO HEATERS SHOWN IN FIGURES 1 AND 2
6. ELECTRICAL
Allexternalwiringmustbeinaccordancewiththe
existingelectricalcode.Usewiringdiagramfurnished
with heater. Be sure electric supply characteristics
match those called for on the name plate. The unit
must be electrically grounded in accordance with the
National Electrical Code, ANSI/NFPA70, latest revision.
In Canada refer to Canadian electrical code CSA C22.1
7. THERMOSTAT & LOCATION
Make sure that the electrical characteristics of the
thermostat match those of the heater controls. For best
results thermostat should be positioned 5 ft. above
floor where air can circulate freely around it. DO NOT
MOUNT directly to cold-side wall, in direct drafts or
directly beneath the infra-red heater.
8. VENTILATION
a.Theminimumintakeandexhaustairopeningsshallpro-
vide for not less than 400 CFM for every 100,000 BTU
inputexceptthattheinltrationareamaybeincluded
intheintakearea.Theexhaustfanmustbeinterlocked
withtheheaterthermostat.Ifapowerexhaustfan
is used, it should be controlled by the thermostat or
humidistat
b.Wherenatural(gravity)ventilationisprovidedfor
exhaust,theopeningsmustbedistributedabovethe
heaters(preferablyatthepeakoftheroof)andthe
areas of openings shall not be less than 300 square
inches for every 100,000 BTU input.
9. OPERATIONS
Upon completion of electrical wiring, gas piping and
purging of gas lines to heaters, refer to the lighting
instruction plate attached to heater for proper lighting
procedure.
10. CLEANING INFORMATION
Blow out Venturi and burner face with compressed
air(25#max.pressure);alsocleanorices(seeFigure
2forcorrectsizedrill).Fordetailedmaintenanceand
cleaning instructions contact your local representative
or factory.
WARNING: GASKET BINDER MATERIAL USED
IN THIS HEATER ASSEMBLY WILL TEMPORARILY EMIT
ANODORAND/ORVAPOR.USEVENTILATION(aOR
b)ANDTHISCONDITIONWILLCLEARUPINAPPROXI-
MATELY 20 MINUTES AND WILL NOT REOCCUR.
WARNING: DO NOT ATTEMPT TO IGNITE THE
PILOT BY HAND ON HEATERS EQUIPPED WITH AUTO-
MATIC SPARK IGNITION.
WARNING: THE STATE OF CALIFORNIA REQUIRES
THE FOLLOWING WARNING: COMBUSTION BY-PROD-
UCTS PRODUCED WHEN USING THIS PRODUCT CON-
TAIN CARBON MONOXIDE, A CHEMICAL KNOWN TO
THE STATE OF CALIFORNIA TO CAUSE CANCER AND
BIRTHDEFECTS(OROTHERREPRODUCTIVEHARM).
NOTE: USE LATEST EDITION FOR ALL ANSI STAN-
DARD AND CANADIAN STANDARDS.
FIGURE 2
MODEL
NO.
BTU/HR. RATING GASSUPPLYPRESSURE(W.C.) ORIFICE SIZE
GAS MIN. MAX. MANIFOLD
NATURAL PROPANE NAT. L.P. NAT. L.P. NAT. L.P. NAT. L.P.
4030 30,000 30,000 6.6” 11” 14” 14” 5.6” 10” 43 52
4040 40,000 40,000 6.8” 11” 14” 14” 5.8” 10” 37 49
8050 50,000 50,000 7.0” 11” 14” 14” 4.3” 10” 30 45
8060 60,000 60,000 7.0” 11” 14” 14” 5.8” 10” 29 43
8070 70,000 – 7.0” – 14” – 6.0” – 28 –
9080 80,000 80,000 7.0” 11” 14” 14” 5.8” 10” 37 49
9090 90,000 90,000 7.0” 11” 14” 14” 5.0” 10” 32 47
9100S 100,000 100,000 7.0” 11” 14” 14” 5.0” 10” 31 46
9100 100,000 100,000 7.0” 11” 14” 14” 4.3” 10” 30 45
9120 120,000 120,000 7.0” 11” 14” 14” 5.8” 10” 29 43
9140 140,000 – 7.0” – 14” – 5.5” – 28 –

5OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
CONNECTION DIAGRAM FOR FLAME ROD CURRENT
FOR FLAME RECTIFICATION SYSTEMS (DSP-5, A5)
MEANS OF PROVING ADEQUATE GROUNDING AREA
The proper flame-rod-to-ground-area ratio cannot
alwaysbedeterminedbyvisualexaminationorphysical
measurement. A positive means of checking the instal-
lation is the measurement of the flame rod current
underactualringconditions.Itisdenitelyrecom-
mended that the installer measure the current flow be-
tween the lead of the flame rod unit and the terminal
inthecontrolterminalboard(seeFigure3).Measure
the current with a DC Microammeter or equal. We
recommend a steady output of .9 microamperes or
more. A steady flow of current in this amount under
actualringconditionswillgenerallyindicateadequate
grounding of the pilot flame.
NOTE:
1. Read all control data sheet supplied with this heater.
2. Check flame rod for any contact to heater parts. Flame
rod must be free of any contact to heater. Contact with
heater will short circuit flame rod.
3. Cracked porcelain on flame rod will short circuit sensor.
Replace flame rod.
Figure 3 – Using a microammeter to prove adequate grounding area.
Gas
Flame Flame
Rod
Flame
Rod Assy.
Microammeter Control
Terminal For
Flame Rod
Loadwire
G
THERMOSTAT
Thermostat Powerpile Thermocouple
Honeywell Q313A
Factory wired
Powerpile Gas Valve – Honeywell VS820
WIRE
SIZES
MAXIMUM
LENGTH
OF WIRE
CABLE
NO 18 15 FEET
NO 16 30 FEET
NO 14 50 FEET
CAUTION TO INSTALLER
NEVER CONNECT POWERPILE
GAS VALVE OR THERMOSTAT
TO LINE VOLTAGE OR A
TRANSFORMER.
NOTE Donotexceedthe
maximumlengthslistedinthe
table when wiring between the
Thermostat and Gas Valve with
cable not supplied by HEAT STAR.
CONNECTION DIAGRAM

6
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
SP715A
IGN
SP745
PV
GND
TR
PV/MV
TH
MV
LOGIC BOX
THERMOSTAT NOT
BY HEAT STAR
120 VAC
24 VOLT
THERMOSTAT
OPTIONAL
24 VAC
TRANSFORMER(SHIPPEDLOOSE)
COMBINED LOAD: 1.5 AMP. PILOT BURNER
SPARK ELECTRODE /
FLAME SENSOR
MAIN BURNER
PV
PV/MV
MV
GAS VALVE
VR8204 A5 CONNECTION
DIAGRAM
REF. B2984-1
TH
PV
SENSE
EJ
MV
MV/PV
TR
GND
IGN
LOGIC BOX
THERMOSTAT NOT
BY HEAT STAR
120 VAC
24 VOLT
THERMOSTAT
OPTIONAL
24 VAC
TRANSFORMER(SHIPPEDLOOSE)
COMBINED LOAD: 1.5 AMP PILOT BURNER
SPARK ELECTRODE
FLAME SENSOR
MAIN BURNER
PV
PV/MV
MV
GAS VALVE
VR8204
NDSP-5 CONNECTION
DIAGRAM
REF. A2983-1

7OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
Replacement Parts List For Heaters
4000 Series Models / Less Control
Item
No.
No.
Req’d.
Stock
No. Description
1 1 00435 A Reflector Assembly
2 1 02523 A Burner Assembly
3 1 03397 P Venturi
4
5 1 05437 Orice–Br.N.G.4040
6 1 05443 Orice–Br.N.G.4030
7 1 05449 Orice–Br.L.P.4040
8 1 05452 Orice–Br.L.P.4030
9 1 12366 Gasket – Venturi
10
11
1359
4040 Nat. Gas 2
or
1369
4040 Nat. Gas 2
or
1379
4040 Propane 2
or
1389
4040 Propane 2
or
Replacement Parts List For Heaters
8000 Series Models / Less Control
Item
No.
No.
Req’d. Stock No. Description
1 1 00442 A Reflector Assembly
2 1 02524 A Burner Assembly
3 1 03421 P Venturi
4
5 1 05428 Orice–Br.N.G.8070
6 1 05429 Orice–Br.N.G.8060
7 1 05430 Orice–Br.N.G.8050
8 1 05443 Orice–Br.L.P.8060
9 1 05445 Orice–Br.L.P.8050
10 1 12366 Gasket – Venturi
11
12
13510
8070 Nat. Gas 2
or
13610
8060 Nat. Gas 2
or
13710
8050 Nat. Gas 2
or
13810
8060 Propane 2
or
13910
8050 Propane 2
or
5
6
7
8
1 2
9
3
5
6
7
8 9
1 2
10
3

8
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
Replacement Parts List For Heaters
9000 Series Models / Less Control
Item
No.
No.
Req’d. Stock No. Description
1 1 00444 A Reflector Assembly
2 2 02694 Burner Assembly
3 2 03421 P Venturi
4
5
6 2 05428 Orice–Br.N.G.9140
7 2 05429 Orice–Br.N.G.9120
8 2 05430 Orice–Br.N.G.9100
9 2 05443 Orice–Br.L.P.9120
10 2 05445 Orice–Br.L.P.9100
11 2 06396 Manifold Assembly
12 2 12366 Gasket – Venturi
13
14 1 14639 Center Saddle Bracket
15 1113 81 CenterSupportAss’y
16
17
9140 Nat. Gas
1 3 12 61411 15
2
or
9120 Nat. Gas
1 3 12 71411 15
2
or
9100 Nat. Gas
1 3 12 81411 15
2
or
9120 Propane
1 3 12 91411 15
2
or
9100 Propane
1 3 12 10 1411 15
2
or
1
11
15
14
7
8
910
12
6
3
2

9OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
Replacement Parts List For Heaters
9100S Series Models / Less Control
Item No. No.
Req’d. Stock No. Description
1 1 00443 A Reflector Assembly
2 2 02508 A Burner Assembly
3 2 03421 P Venturi
4
5
6 2 05431 Orice–Br.N.G.9100S
7 2 05432 Orice–Br.N.G.9090
8 2 05437 Orice–Br.N.G.9080
9 2 05446 Orice–Br.L.P.9100S
10 2 05447 Orice–Br.L.P.9090
11 2 05449 Orice–Br.L.P.9080
12 2 06398 Manifold Assembly
13 2 12366 Gasket – Venturi
14
15 1 14639 Center Saddle Bracket
16 1113 81 Center Support Assembly
9100S Nat. Gas
1 3 13 61512 16
2
or
9090 Nat. Gas
1 3 13 71512 16
2
or
9080 Nat. Gas
1 3 13 81512 16
2
or
9100S Propane
1 3 13 91512 16
2
or
9090 Propane
1 3 13 10 1512 16
2
or
9080 Propane
1 3 13 11 1512 16
2
or
15
12
1
6 7
8 9
10 11
2
16
3
13

10
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
1
3
2
5
1
3
2
or
48
6
7
10
9
9
5
4
8
6
7
10
FOR HEAT STAR SERIES 4000, 8000
REPLACEMENT PARTS LIST FOR CONTROL
SYSTEM SUFFIX NDSP-5
ITEM
NO.
NO.
REQ’D
STOCK
NO. DESCRIPTION
1 1 00028 IGNITIONCONTROL#SP715A
2 1 00037 GAS VALVE DSP-5/VR8204A2001/
SWC
3 1 00228 CONTROL ASSY. NDSP-5
4 1 05573 ORIFICE PILOT NG.
5 1 08353 TRANSFORMER 40VA
6 1 09374 PROBE T/C 1 5/32” LONG
7 1 09375 PROBE LEAD 4000, 8000, 9000
HTRS.
8 1 11403 PILOT BURNER ASSY.
9 1 14606 BRACKET MTG. SP715A RS.L. &
HON.V.
10 1 16425 FLEX PILOT TUBE W/FITTINGS
NDSP-5 2
or
1245678910
FOR HEAT STAR SERIES 9000, 9000S
REPLACEMENT PARTS LIST FOR CONTROL
SYSTEM SUFFIX NDSP-5
ITEM
NO.
NO.
REQ’D
STOCK
NO. DESCRIPTION
1 1 00028 IGNITIONCONTROL#SP715A
2 1 00037 GAS VALVE DSP-5/VR8204A2001/
SWC
3 1 00228 CONTROL ASSY. NDSP-5
4105383 ORIFICE PILOT – NG
5 1 08353 TRANSFORMER 40VA
6 1 09374 PROBE T/C 1 5/32” LONG
7 1 09375 PROBE LEAD 4000, 8000, 9000
HTRS.
81113 8 5 PILOT BURNER ASSY.
9 1 14606 BRACKET MTG. SP715A RS.L. &
HON.V.
10 1 16425 FLEX PILOT TUBE W/FITTINGS
NDSP-5 2
or
1245678910

11 OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
FOR HEAT STAR SERIES 9000, 9000S
REPLACEMENT PARTS LIST FOR CONTROL
SYSTEM SUFFIX LA5
ITEM
NO.
NO.
REQ’D
STOCK
NO. DESCRIPTION
1 1 00036 GAS VALVE A5/VR8204A2092/11”
WC
2 1 00039 CONTROL LOGIC /A5/
#SP745NL36005
3 1 00329 CONTROL ASSY. LA5
4 1 05384 ORIFICE PILOT – LP
5 1 08353 TRANSFORMER 40VA
6 1 113 8 5 PILOT BURNER ASSY.
7 1 14615 BRACKET MTG. A5, 745RS.L. &
HON.V.
8 1 16425 FLEX PILOT TUBE W/FITTINGS
LA5
3
or
1245678
FOR HEAT STAR SERIES 4000, 8000
REPLACEMENT PARTS LIST FOR CONTROL
SYSTEM SUFFIX LA5
ITEM
NO.
NO.
REQ’D
STOCK
NO. DESCRIPTION
1 1 00036 GAS VALVE A5/VR8204A2092/11”
WC
2 1 00039 CONTROL LOGIC /A5/
#SP745NL36005
3 1 00329 CONTROL ASSY. LA5
4 1 05577 ORIFICE PILOT – LP
5 1 08353 TRANSFORMER 40VA
6 1 11407 PILOT BURNER ASSY.
7 1 14615 BRACKET MTG. A5, 745RS.L. &
HON.V.
8 1 16425 FLEX PILOT TUBE W/FITTINGS
LA5
3
or
1245678
1 2
3
7
48
5
6
8
5
6
12
3
7
4

12
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
FOR HEAT STAR SERIES 9000, 9000S
REPLACEMENT PARTS LIST FOR
CONTROL SYSTEM SUFFIX NPP, LPP
ITEM
NO.
NO.
REQ’D
STOCK
NO. DESCRIPTION
1 1 00024 COMB.GASVALVE(PP)NG.
1/2x1/2NPT
2 1 00025 COMB.GASVALVE(PP)LP.1/2x1/2
NPT
3 1 05384 ORIFICE PILOT LP
4 1 05383 ORIFICE PILOT NG
5 1 09360 THERMOCOUPLE PP HONEYWELL
6 1 10367 THERMOSTAT “PP” HEAT STAR
7 1 113 8 5 PILOT BURNER-9000HTR
8 1 16425 FLEX PILOT TUBE WITH FITTINGS
NPP 145678
LPP 235678
FOR HEAT STAR SERIES 4000, 8000
REPLACEMENT PARTS LIST FOR
CONTROL SYSTEM SUFFIX NPP, LPP
ITEM
NO.
NO.
REQ’D
STOCK
NO. DESCRIPTION
1 1 00024 COMB.GASVALVE(PP)NG.
1/2x1/2NPT
2 1 00025 COMB.GASVALVE(PP)LP.1/2x1/2
NPT
3 1 05577 ORIFICE PILOT LP
4 1 05573 ORIFICE PILOT NG
5 1 09360 THERMOCOUPLE PP HONEYWELL
6 1 10367 THERMOSTAT “PP” HEAT STAR
7 1 11405 PILOT-PP-4K, 8K HTR NG
7 1 11408 PILOT-PP-4K, 8K HTR LP
8 1 16425 FLEX PILOT TUBE WITH FITTINGS
NPP 145678
LPP 235678
NOTE: 1 – WHEN ORDERING SPARE PARTS ALWAYS GIVE HEATER
MODEL NO., STOCK NO., SERIAL NO., AND TYPE OR
GAS USED.
2 – WHEN DISASSEMBLING PARTS FROM HEATER FOR RE-
PAIR, CAREFULLY NOTE ORIENTATION OF PARTS, AND
THEN REVERSE PROCEDURE WHEN ASSEMBLING.
1
4
5
6
7
8
2
3
1
5
3
6
2
8
4
5
7

13 OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
SUGGESTED HANGING METHOD
MODEL: 4000, 8000, 9000, MH40
TYPICAL BEAM MOUNT
FIGURE 4
CEILING
SIDE
WALL
FLOOR
HORIZONTAL MOUNT
BACK
SEE INSTALLATION INSTRUCTIONS FOR
DETAILED CLEARANCES INFORMATION
CLEARANCES TO COMBUSTIBLES
BELOW
TOP
BEAM CLAMP
THREADED ROD
WHEN ANGLE MOUNTING
ELEVATE ONLY DESIGNATED
SIDE OF HEATER
FIGURE 5
ANGLE IRON
SEE CHAIN KIT
#17374OR
THREADED ROD
FROM
HORIZONTAL
MAXIMUM
45°
TYPICAL WALL MOUNT
HEATER SIDE REFLECTOR MUST
BE PARALLEL TO THE FLOOR
MOUNTING
SEE CHAIN
KIT#17374
OR THREAD-
ED ROD
F114581 HANGING
BRACKET KIT
F114581 HANGING
BRACKET KIT
OR CHAIN
KIT 17374
RECOMMEND USING
HEATER HANGING
BRACKET F114581

14
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
FIGURE 6
LOW PRESSURE, MAIN GAS LINE
SEE FIGURE 2 FOR PROPER INLET PRESSURES
FOR HIGHER PRESSURES THAN SHOWN ABOVE
CONTACT FACTORY FOR PROPER REGULATOR
ON THREADED PIPES USE A PIPE COMPOUND WHICH
IS RESISTANT TO THE ACTION OF ALL GASES
MUST BE RESISTANT TO PROPANE
TYPICAL LOW PRESSURE
STANDARD INSTALLATION
HEATER
MOUNTING HOLES-4 REQ’D
SIDE VIEW
½ PSI MAX.
SHUT-OFF VALVE
TEE
DRIP LEG
CAP
HIGH ALTITUDE OPERATION
Please contact the factory for a detailed High Altitude1.
ConversionKittosuityourspecicneed.
1.1 Be prepared to answer factory questions regard-
ing: Type of fuel for the proposed appliance con-
version,gaspressureavailableatsite,andspecic
altitude at site.
“The conversion shall be carried out by a manufac-2.
turer’sauthorizedrepresentative,inaccordancewith
the requirements of the manufacturer, provincial or
territorial authorities having jurisdiction and in accor-
dance with their requirements.”
High Altitude Conversion Kits will include high3.
altitude rating plate with stamped data, necessary
oricesorburnerasrequiredforspecicneedand
additional installation instructions.
In Canada, Heater installations at High Altitudes shall4.
comply with the applicable construction provisions of
thecurrentstandardCAN1-2.17,gasredappliances
for use at high altitudes.
RIGID OR FLEXIBLE GAS
LINE TO HEATER
PIPE NIPPLE

15 OperatingInstructionsandOwner’sManualEnerco Group, Inc. | Gas-Fired Infra-Red Space Heaters
THIS PAGE INTENTIONALLY
LEFT BLANK

16
Enerco Group, Inc. |Gas-Fired Infra-Red Space Heaters OperatingInstructionsandOwner’sManual
WARNING: USEONLYMANUFACTURER’SREPLACEMENTPARTS.USE
OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS
ARE ONLY AVAILABLE DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY
A QUALIFIED SERVICE AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any Mr. Heater/HeatStar local dealer
or direct from the factory
FOR INFORMATION REGARDING SERVICE
PleasecallToll-Free800-251-0001•www.enerco-mrheater.com
Ourofcehoursare8:30AM–5:00PM,EST,MondaythroughFriday.
Email to: [e-mail]
Please include the model number, date of purchase, and description of problem in all
communication.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or workmanship,
under normal and proper use in accordance with instructions of The Company, for a period of
one year from the date of delivery to the buyer. The Company, at its option, will repair or replace
products returned by the buyer to the factory, transportation prepaid within said one year period
and found by the Company to have imperfections in material or workmanship.
Pro-rated 10-year warranty on the burner assembly only.
If a part is damaged or missing, call our Technical Support Department at 800-251-0001.
Address any Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W. 160th St.,
Cleveland, Ohio 44135. Include your name, address and telephone number and include details
concerning the claim. Also, supply us with the purchase date and the name and address of the
dealer from whom you purchased our product.
TheforegoingisthefullextentoftheresponsibilityoftheCompany.Therearenoother
warranties,expressorimplied.Specicallythereisnowarrantyoftnessforaparticularpurpose
and there is no warranty of merchantability. In no event shall the Company be liable for delay
causedbyimperfections,forconsequentialdamages,orforanychargesoftheexpenseof
any nature incurred without its written consent. The cost of repair or replacement shall be the
exclusiveremedyforanybreachofwarranty.Thereisnowarrantyagainstinfringementofthe
like and no implied warranty arising from course of dealing or usage of trade. This warranty will
not apply to any product which has been repaired or altered outside of the factory in any respect
which in our judgment affects its condition or operation.
Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamages,so
theabovelimitationorexclusionmaynotapplytoyou.ThisWarrantygivesyouspeciclegal
rights, and you may have other rights which vary from state to state.
Enerco Group, Inc., reserves the right to make changes at any time, without notice or
obligation,incolors,specications,accessories,materialsandmodels.
ENERCOGROUP,INC.,4560W.160THST.,CLEVELAND,OHIO44135•216-881-5500
Mr. Heater is a registered trademarks of Enerco Group, Inc.
© 2008, Enerco Group, Inc. All rights reserved
ANSI Z83.19b-2008/CSA 2.35-2007
®
®
18650 Rev. A 06/08
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all
instructions. Place instructions in a safe place for future
reference. Do not allow anyone who has not read these
instructions to assemble, light, adjust or operate the heater.
HEATSTAR High-Intensity Infrared Heaters
HS4030 HS8070 HS9100
HS4040 HS9080 HS9120
HS8050 HS9090 HS9140
HS8060 HS9100S
MODELS

16
Enerco Group, Inc. | Appareils de chauffage à gaz infrarouge Guide d'utilisation et instructions de fonctionnement
AVERTISSEMENT : N'UTILISEZ QUE LES PIÈCES DE
REMPLACEMENT DU FABRICANT. L'UTILISATION D'AUTRES PIÈCES RISQUE DE
CAUSER DES BLESSURES ET LA MORT. LES PIÈCES DE REMPLACEMENT NE SONT
OFFERTES QUE PAR LE FABRICANT ET DOIVENT ÊTRE INSTALLÉES PAR UNE
ENTREPRISE SPÉCIALISÉE.
INFORMATIONS SUR LA COMMANDE DE PIÈCES :
ACHAT : on peut se procurer des accessoires auprès de tous les détaillants locaux Mr. Heater/
HeatStar ou directement du fabricant
POUR OBTENIR DES INFORMATIONS SUR LE SERVICE
Appelezsansfraisau1800251-0001•www.enerco-mrheater.com
Nos heures d'ouverture sont de 8 h 30 à 17 h HE, du lundi au vendredi.
Adressezvoscourrielsà:[e-mail]
Veuillez indiquer le numéro du modèle, la date d'achat et la description du problème dans toutes
vos communications avec nous.
GARANTIE LIMITÉE
L'entreprisegarantitceproduitcontretoutdéfautdematérieloudemain-d'œuvre,dansdes
conditions d'utilisation normales et adéquates, conformément aux instructions de l'entreprise,
pour une période de un an à compter de la date de livraison à l'acheteur. L'entreprise réparera
ou remplacera, à sa discrétion, les produits retournés port payé par l'acheteur au fabricant dans
lapériodedeunanetjugésparl'entreprisecommeprésentantdesdéfautsdematérieloude
main-d'œuvre.
Garantie au prorata de 10 ans sur le brûleur seulement.
Si une pièce est endommagée ou manquante, téléphonez à notre service de soutien technique
au1800251-0001.
Adressez toute réclamation relative à la garantie à Service Department, Enerco Group, Inc.,
4560W.160thSt.,Cleveland,Ohio44135États-Unis.Indiquezvosnom,adresseetnumérode
téléphoneainsiquelesdétailsdelaréclamation.Indiquez-nouségalementladated'achatetle
nom et l'adresse du détaillant auprès duquel vous avez acheté le produit.
Cequiesténoncéci-dessusconstituelaresponsabilitétotaledel'entreprise.Iln'existeaucune
autre garantie, expresse ou tacite. Plus précisément, il n'y a aucune garantie concernant
l'adéquation à un usage particulier ni aucune garantie concernant la qualité marchande.
En aucun cas l'entreprise ne sera tenue responsable des retards causés par des défectuosités,
ni des dommages indirects, ni des dépenses encourues sans son consentement écrit, quelle que
soit leur nature. Le coût de la réparation ou du remplacement sera le seul recours possible en
cas de violation de garantie. Il n'y a aucune garantie contre une transgression de ce genre ni
aucune garantie tacite découlant des usages du commerce ou de la façon habituelle d'échanger.
La présente garantie ne s'applique à aucun produit qui a été réparé ou modifié par d'autres
que le fabricant si cela influe de quelque façon que ce soit sur l'état de l'appareil ou son
fonctionnement,selonnotrejugement.
Certains États ou provinces ne permettent pas d'exclure ou de limiter les dommages indirects
ousubséquents.Parconséquent,leslimitationsouexclusionsci-dessusmentionnéesnevous
concernentpeut-êtrepas.Laprésentegarantievousaccordedesdroitsjuridiquesprécis,mais
vous pourriez avoir d'autres droits qui varient selon la province ou l'État.
Enerco Group Inc. se réserve le droit d'effectuer des modifications en tout temps, sans préavis
ni obligation, aux couleurs, aux spécifications, aux accessoires, aux matériaux et aux modèles.
ENERCOGROUP,INC.,4560W.160THST.,CLEVELAND,OHIO44135USA•(216)881-5500
Mr. Heater est une marque de commerce déposée d'Enerco Group Inc.
© 2008, Enerco Group, Inc. Tous droits réservés
ANSI Z83.19b-2008/CSA 2.35-2007
®
®
18650 Rév. A 06/08
GUIDE D'UTILISATION ET INSTRUCTIONS DE FONCTIONNEMENT
LISEZ SOIGNEUSEMENT LES INSTRUCTIONS. Lisez et observez
toutes les instructions. Conservez les instructions pour vous y référer
ultérieurement. Interdisez à quiconque n'ayant pas lu les présentes
instructions d'assembler, d'allumer, de régler ou de faire fonctionner
cet appareil de chauffage.
Appareils de chauffage infrarouge haute intensité HEATSTAR
HS4030 HS8070 HS9100
HS4040 HS9080 HS9120
HS8050 HS9090 HS9140
HS8060 HS9100S
MODÈLES

15 Guide d'utilisation et instructions de fonctionnementEnerco Group, Inc. | Appareils de chauffage à gaz infrarouge
CETTE PAGE EST LAISSÉE
BLANCHE INTENTIONNELLEMENT

14
Enerco Group, Inc. | Appareils de chauffage à gaz infrarouge Guide d'utilisation et instructions de fonctionnement
FIGURE 6
CONDUITE DE GAZ PRINCIPALE, BASSE PRESSION
CONSULTEZLAFIGURE2POURCONNAÎTRELESPRESSIONSD'ENTRÉEADÉQUATES
ENCASDEPRESSIONSUPÉRIEUREÀLAVALEURINDIQUÉECI-DESSUS,
COMMUNIQUEZ AVEC LE FABRICANT POUR OBTENIR LE RÉGULATEUR APPROPRIÉ
SUR LES CONDUITES FILETÉES, UTILISEZ UN COMPOSÉ À
CONDUITE RÉSISTANT À L'ACTION DE TOUS LES GAZ
DOIT ÊTRE RÉSISTANT AU PROPANE
INSTALLATION
STANDARD BASSE PRESSION
APPAREIL DE CHAUFFAGE
TROUSDEFIXATION-QUANTITÉ4
VUE DE CÔTÉ
½ PSI MAX.
ROBINET D'ARRÊT
TÉ
COLLECTEUR DE CONDENSATS
CAPUCHON
UTILISATION À HAUTE ALTITUDE
Veuillez communiquer avec le fabricant pour obtenir1.
des renseignements détaillés sur l'ensemble de
conversion haute altitude qui convient précisément
à vos besoins.
1.1 Soyez prêt à répondre aux questions du fabricant
concernant le type de combustible utilisé avec
l'appareil converti, la pression de gaz dont on dispose
sur les lieux et l'altitude des lieux.
«Laconversiondoitêtreeffectuéeparun2.
représentant autorisé du fabricant, conformément
aux exigences du fabricant ainsi que des autorités
provincialesouterritorialesayantjuridiction.»
Les ensembles de conversion haute altitude3.
comprennent une plaque signalétique haute altitude
portantdesdonnéesestampillées,lesajutagesoule
brûleur nécessaires selon les besoins, ainsi que des
instructions d'installation supplémentaires.
Au Canada, les installations d'appareils de chauffage4.
à haute altitude doivent être conformes aux
dispositions pertinentes concernant la construction
qui sont données par la version en vigueur de la
normeCAN1-2.17surlesappareilsàgazpour
utilisation à haute altitude.
CONDUITE DE GAZ
RIGIDE OU FLEXIBLE
VERS L'APPAREIL DE
CHAUFFAGE
RACCORD DE
CONDUITE

13 Guide d'utilisation et instructions de fonctionnementEnerco Group, Inc. | Appareils de chauffage à gaz infrarouge
MÉTHODE DE SUSPENSION SUGGÉRÉE
MODÈLE : 4000, 8000, 9000, MH40
FIXATION TYPE À UNE POUTRE
FIGURE 4
PLAFOND
CÔTÉ
MUR
PLANCHER
FIXATION HORIZONTALE
ARRIÈRE
CONSULTEZ LES INSTRUCTIONS D'INSTALLATION POUR OBTENIR
DES RENSEIGNEMENTS DÉTAILLÉS SUR LES DISTANCES DE SÉCURITÉ
DISTANCES DES MATÉRIAUX COMBUSTIBLES
DESSOUS
DESSUS
COLLIER DE
POUTRE
TIGE FILETÉE
LORS D'UNE FIXATION EN ANGLE,
ÉLEVEZ SEULEMENT LE CÔTÉ DÉSI-
GNÉ DE L'APPAREIL DE CHAUFFAGE
FIGURE 5
CORNIÈRE
VOIR L'ENSEM-
BLEDECHAÎNE
Nº 17374 OU LA
TIGE FILETÉE
DEPUIS LE
MAXIMUM
HORIZONTAL
45 °
FIXATION MURALE TYPE
LE RÉFLECTEUR DU CÔTÉ APPAREIL
DE CHAUFFAGE DOIT ÊTRE
PARALLÈLE AU PLANCHER
FIXATION
VOIRL'ENSEMBLE
DECHAÎNE
Nº 17374
OU TIGE
FILETÉE
F114581 ENSEMBLE DE
FERRURE DE SUSPENSION
F114581 ENSEMBLE
DE FERRURE DE
SUSPENSION
OU ENSEMBLE
DECHAÎNE
17374
IL EST RECOMMAN-
DÉ D'UTILISER LA
FERRURE DE SUSPEN-
SION D'APPAREIL DE
CHAUFFAGE F114581