Enerdrive ePOWER EN43020 User manual

SOLAR CHARGE CONTROLLERS
Owner’s Manual
SMART AUTOMATIC 12/24 VOLT PWM SOLAR CONTROLLER
4 STAGE CHARGING
EN43020 - 20A
EN43030 - 30A

SOLAR CHARGE CONTROLLERS
Please Keep This Manual For Future Reference
For safe and optimum performance, the Enerdrive ePOWER Solar Charge Controller must be used properly.
Carefully read and follow all instructions and guidelines in this manual and give special attention to the CAUTION
and WARNING statements.
Disclaimer
While every precaution has been taken to ensure the accuracy of the contents of this guide, Enerdrive assumes
no responsibility for errors or omissions. Note as well that specications and product functionality may change
without notice.
Important
Please be sure to read and save the entire manual before using your Enerdrive ePOWER Solar Charge Controller.
Misuse may result in damage to the unit and/or cause harm or serious injury. Read manual in its entirety before
using the unit and save manual for future reference.
Notice of Copyright
Enerdrive ePOWER Solar Charge Controller’s owner’s manual ©2018 Enerdrive. All rights reserved. No part of this
document may be reproduced in any form or disclosed to third parties without the express written permission of
Enerdrive Pty Ltd, P.O. Box 9159, Wynnum Plaza, Queensland, Australia 4178.
Enerdrive reserves the right to revise this document and to periodically make changes to the content hereof
without obligation or organisation of such revisions or changes, unless required to do so by prior arrangement.
Exclusions For Documentation And Product Usage
Unless specically agreed to in writing, Enerdrive Pty Ltd: makes no warranty as to the accuracy, suciency or
suitability of any technical or other information provided in its manuals or other documentation.
Assumes no responsibility or liability for losses, damages, costs or expenses, whether special, direct, indirect,
consequential or incidental, which might arise out of the use of such information. The use of any such information
will be entirely at the user’s risk.
Reminds you that if this manual is in any language other than English although steps have been taken to maintain
the accuracy of the translation, the accuracy cannot be guaranteed.
Makes no warranty, either expressed or implied, including but not limited to any implied warranties of
merchantability or tness for a particular purpose, regarding these Enerdrive products and makes such Enerdrive
products available solely on an “as is” basis.
Shall in no event be liable to anyone for special, collateral, incidental, or consequential damages in connection
with or arising out of purchase or use of these Enerdrive products. The sole and exclusive liability to Enerdrive,
regardless of the form of action, shall not exceed the purchase price of the Enerdrive products described here.
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Introduction
The ePOWER 20 & 30 Amp Solar Charge Controllers are common positive PWM charge controllers with
built in LCD display and USB ports. The multiple load control modes enable them to be widely used on
caravans, camper trailers, boats, portable solar panels, commercial street signs etc.
The ePOWER Solar Charge Controller range is built for the toughest Australian conditions using
professional level components which have resulted in eciency, increased reliability and performance.
Standard features of the ePOWER include automatic overload, low battery, overheating and built-in short
circuit protection. The ePOWER Solar Charge Controller is well equipped to give you lasting trouble-free
operation.
ePOWER Solar Charge Controller Features
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Failure To Follow These Instructions May Result In Death Or
Serious Injury!
controller
SHOCK HAZARD. KEEP AWAY FROM CHILDREN!
IMPORTANT SAFETY INFORMATION
This section contains important safety information for the Enerdrive ePOWER Solar Charge Controller.
Each time, before using the Enerdrive ePOWER Solar Charge Controller, READ ALL instructions and
cautionary markings on or provided with the controller, and all appropriate sections of this guide.
The Enerdrive ePOWER Solar Charge Controller contains no user serviceable parts. Opening up the
controller will void product warranty. See Warranty section for how to handle product issues.
SOLAR CHARGE CONTROLLERS
Solar Charge Controller

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FIRE AND/OR CHEMICAL BURN HAZARD

Mounting the Device
The Solar Controller is best mounted on a vertical surface for maximum cooling eciency. To mount
the unit, use self-tapping screws and mount the unit via the four screw holes supplied and ax to a at
surface.
145mm
175mm
70mm
80mm
EN43020
EN43030
SOLAR CHARGE CONTROLLERS
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Wiring Connections
1. Connect components to the charge controller in the sequence as shown above (1,2,3) and pay
particular attention to the “+” and “-”. Please don’t insert the fuse or turn on the breaker during the
installation. When disconnecting the system, the order will be reversed, (3,2,1).
2. The battery fuse should be installed as close to the battery as possible. The suggested distance is
within 150mm.
3. Always connect the battery rst, in order to allow the controller to recognize the system voltage.
4. Power up the controller and conrm that the LCD screen turns on. If the screen does not power
up, refer to page 14 TROUBLESHOOTING.
5. The ePOWER Solar Charge Controller is a common Positive Controller.
NOTE: If using an inverter, or have a load larger than the load output of the solar controller, connect the
inverter and/or large load/s directly to the battery.
USB
Charging
Cable
Fuse
Fuse
Battery Bank
12V/24V
Breaker
Solar
Solar Controller
Phone or Tablet
1
3
Inverter
Load
2

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SOLAR CHARGE CONTROLLERS
Features
• 4 Stage charging ensures the battery is charged to the optimum level (Bulk, Absorption,
Equalisation and Float)
• Advanced MCU control pulse width modulated (PWM) technology
• Programmable for Gel, AGM and Conventional Flooded batteries
• Built in regulator to prevent your battery from being overcharged. Overcharging occurs when the
charge voltage is unregulated. This can result in premature battery failure
• In built regulator prevents your battery from being under charged. In the solar energy eld,
battery undercharging often occurs, especially on some conventional Lead Acid batteries. This
unit provides an automatic equalization feature for deeply drained conventional Lead Acid and
AGM batteries, as well as providing a cycling automatic equalizing feature every 28 days
• The Solar Controller can be connected to the battery permanently to keep the battery fully
charged by using a process called “oating”. This means the controller will stop charging when the
battery is full and will automatically start charging the battery as required. This process will also
reduce water loss and help prevent the battery from ‘drying out’
• Protects the battery from discharge at night. Under low light or no light conditions the solar panel
voltage could be less than the battery voltage. The unit contains a special circuit which prevents
current owing back from the battery and into the solar panel
• LCD display design, dynamically displays device’s operating data and working condition including
solar/battery/load information
• Dual USB ports (5VDC/2.4A combined Max output) allow power supply charge for electronic
equipment
• Remote Temperature Sensor (RTS) port built-in. Optional sensor probe available PN# EN43-TEMP
(Temp compensation will be xed at 25°c without the RTS installed).
• Multiple protections against reverse polarity, short circuit, over temperature, over voltage, etc.
• IP Rating: IP30

Status Display
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Operation: Battery Function
Button
MENU Button
SET Button
Browse through screens
Load ON/OFF
Clear error
Enter into SET Mode
Save data
Setting parameter
Function

2. Accumulative power zero clearing: Under the PV power screen, press the SET button
and hold for 5 seconds and the value will blink. Press the SET button again to clear the
value.
3. Setting temperature on the controller: Under the battery temperature screen, press the
SET button and hold on for 5 seconds to switch between Fahrenheit or Celsius.
NOTE
1. When the unit is powered up with no solar input, the screen will automatically cycle, but
the following two screens will not display.
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SOLAR CHARGE CONTROLLERS
Browse Interface

1. When the load current reaches 1.02–1.05 times 1.05–1.25 times, 1.25–1.35 times and
1.35–1.5 times more than the nominal value, the controller will automatically turn o the
loads in 50s, 30s,10s and 2s respectively.
Fault Indication
Status
Battery over discharge
Battery over voltage
Battery overheating
Load failure
Battery level shows empty,
battery frame blink,
fault icon blink
Battery level shows full,
battery frame blink,
fault icon blink
Battery level shows
current value,
battery frame blink,
fault icon blink
Icon Description
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LOAD MODE SETTING Operating Steps:
BATTERY TYPE Operating Steps:
Under the load mode setting screen, press the SET button and hold on for 5 seconds until the
number begins ashing, then press the MENU button to set the parameter, then press the SET
button to conrm.
Under the Battery Voltage screen, press the SET button and hold for 5 seconds to enter the
Battery Type Menu. Choose the battery type by pressing the MENU button, and then press the
SET button to select the chosen battery type.
NOTE: Please set the Light ON/OFF, Test mode and Manual mode via Timer 1. Timer 2 will be disabled
and display “2 n”.
NOTE: Please refer to the battery voltage parameters table for the dierent battery type.
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SOLAR CHARGE CONTROLLERS

Protection
PV Reverse Polarity
Battery Reverse Polarity
Battery Over Voltage
Battery Over Discharge
Battery Over Heating
Controller Over Heating
Load Short Circuit
Load Overload
Damaged RTS (Temp Sensor) If the RTS is either short circuited or
damaged
Load current 2.5 times rated current
1.02-1.05 times, 50s,
1.05-1.25 times, 30s,
1.25-1.35 times, 10s,
1.35-1.5 times 2s
Load current 2.5 times the rated current
one short circuit, the output is OFF 5s;
Two short circuit, the output is OFF 10s;
Three short circuit, the output is OFF 15s;
Four short circuit, the output is OFF 20s;
Five short circuit, the output is OFF 25s;
Six short circuit, the output is OFF
Temperature sensor is higher than 65˚C
Temperature sensor is higher than 55˚C
Temperature sensor is higher than 85˚C
The battery voltage is above the OVD
The battery voltage is below the LVD
When the battery is connected correctly,
the PV Polarity can be reversed.
When the battery is not connecting,
the Battery Polarity can be reversed.
The controller is not damaged
The controller is not damaged
Stop charging
Stop discharging
Output is OFF
Temperature sensor is higher than 75˚C Output is ON
Output is OFF
Output is ON
Controller will operate at
a standard 25˚C
Output is OFF.
Clear the fault: RESTART
the controller or wait for
one night-cycle
(night time>3 hours)
Output is OFF.
Clear the fault: RESTART
the controller or wait for
one night-cycle
Conditions Status
Protection
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Troubleshooting
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Faults
Cable connection is correct,
LCD Screen not displayed
Icon blinking
Icon blinking
Icon blinking
Icon blinking
Battery over voltage
Battery over discharged
Battery over heating
Over load or short circuit Reduce the output loads and/or check
load terminal connections
When the battery voltage is restored to
or above LVR (low voltage reconnect
voltage) point, the load will recover
PV array disconnection
1). Battery voltage is lower than 9V
1). Please check the voltage of battery
At least 9V is required to activate the
controller
2). Check the PV input voltage which
should be higher than the battery
voltage
Check if the battery voltage is
higher than the OVD (over voltage
disconnect voltage) point, and
disconnect the PV
Possible Reasons Troubleshooting
SOLAR CHARGE CONTROLLERS

Specifications
Item EN43020 EN43030
Nominal system voltage
Battery input voltage range
12/24 VDC
9V ~ 32V
20A@55˚CRated charge/discharge current
Max. PV open circuit voltage
Battery type Sealed (Default) / Gel/ Flooded
Sealed: 14.4V/ Gel:14.2V/ Flooded 14.6V
Sealed: 14.4V/ Gel:14.2V/ Flooded 14.8V
Bulk/Absorption Charging Voltage
Equalize Charging Voltage
Float Charging Voltage
Low Voltage Reconnect
Low Voltage Disconnect
Self consumption
Charge circuit voltage drop
Discharge circuit voltage drop
LCD temperature range
Working environment temperature
(Controller will produce 100% output at 55˚C)
Relative humidity
Enclosure
Grounding
USB output
Overall dimension 160 x 95 x 50mm
148 x 70mm
Ø4.5mm
181 x 101 x 60mm
172 x 80mm
Ø5.0mm
0.35kg 0.55kg
Mounting dimension
Mounting hole size
Terminals
Net weight
5VDC/2.4A (Total)
Common Positive
IP30
0.29V
0.16V
Sealed/ Gel/ Flooded:12.6V
Sealed/ Gel/ Flooded:11.1V
12V; 18mA/24V; 14.5mA
-18mV/°C >25°C@12V / -36mV/°C >25°C@24V
Sealed/ Gel/ Flooded: 13.8V
-20˚C+70˚C
95% N.C.
-25˚C+55˚C
30A@55˚C
9V ~ 32V
12/24 VDC
12V - 25VOC/24V - 50VOC
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Warranty Statement
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2 Year Limited Warranty
Our goods come with guarantees that cannot be excluded under
the Australian Consumer Law. You are entitled to a replacement
or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have
the goods repaired or replaced if the goods fail to be of acc
eptable
quality and the failure does not amount to a major failure.
The limited warranty program is the warranty that applies to all
Enerdrive products, and it sets forth all the responsibilities of Enerdrive. There is no other
warranty, other than those described herein. Any implied warranty of merchantability of
of this warranty.
This Enerdrive product is warranted, to the original purchaser only (proof of purchase is
required), to be free of defects in materials and workmanship for two years from the date
of purchase* without additional charge. The warranty does not extend to subsequent
purchasers or users other than OEM applications.
This Enerdrive product is not intended for commercial use. This warranty does not apply to
damage to units from misuse or incorrect installation/connection. Misuse includes wiring
or connecting to improper polarity power sources.
3 Year Pro Rata Support Program
years of support with our pro-rata service program. In the event
of an out of warranty product issue we can upgrade you with a
new product for a fraction of the new price. With repair on many
products becoming harder and harder these days, this
program
provides our customers with the greatest peace of mind possible.
Return and/or Repair Policy
If you are experiencing any problems with your unit, please contact our customer service
department at support@enerdrive.com.au or Phone 1300 851 535 before returning produc
t
to retail store. After speaking to a customer service representative, if products are deemed
non-working or malfunctioning, the product may be returned to the purchasing store within
30 days of original purchase. Any defective unit that is returned to Enerdrive within 30 day
s
of the date of purchase will be replaced free of charge.
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SOLAR CHARGE CONTROLLERS

If such a unit is returned more than 30 days but less than two years from the purchase date,
Enerdrive will repair the unit or, at its option, replace it, free of charge. If the unit is repaired,
new or reconditioned replacement parts may be used, at manufacturer’s option. A unit
may be replaced with a new or reconditioned unit of the same or c
omparable design. The
repaired or replaced unit will then be warranted under these terms for the remainder of
the warranty period. The customer is responsible for the shipping charges on all returned
items back to Enerdrive.
Limitations
This warranty does not cover accessories, such as adapters and batteries, damage or defects
result from normal wear and tear (including chips, scratches, abrasions, discolouration or
fading due to usage or exposure to sunlight), accidents, damage during shipping to our
service facility, alterations, unauthorized use or repair, neglect, misuse, abuse, failure to
If your problem is not covered by this warranty, contact our Support Team at
Service Contact Information
ENERDRIVE PTY LTD
P.O. Box 9159
Wynnum Plaza, Queensland
Australia 4178
Ph: 1300 851 535
Fax: 07 3390 6911
Email: support@enerdrive.com.au
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Page 17
support@enerdrive.com.au or phone 1300 851 535 for general information if applicable.

ENERDRIVE PTY LTD
P.O. Box 9159, Wynnum Plaza, Queensland, Australia 4178
Ph: 1300 851 535 / Fax: 07 3390 6911
Email: sales@enerdrive.com.au
Web: www.enerdrive.com.au
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