EnerSys PowerSafe SBS Series User manual

RESERVE
POWER
Instruction Sheet
Public tion No: US-SBS-IS-009 - M rch 2015
Telecommunications NEBSTMCompliant*
Front and Top Terminal
*NEBSTM Compli nt GR63-Core
Includes the following: SBS B8, SBS B10, SBS B14,
SBS C11, SBS 145, SBS 165, SBS 170, SBS 190, SBS 100,
SBS 100F nd SBS 112F

1. Receiving the battery
1.1 In-Transit Damage or Short Shipments
+@?>B5359@D?61C89@=5>D3853;D81DD859D5=C45<9F5B541B5E>41=17541>4
=1D38D8531BB95BPC9<<?6#149>7(5@?BD1>I41=175?BC8?BD175CD?D8531BB95B
>5B)ICL9C>?DB5C@?>C92<56?BC89@=5>D41=175?BC8?BD175CD81DD85B5359F5B
4?5C>?DB5@?BDD?D8531BB95B
1.2 Shipment Damage or Shortages
&@5>D85C89@@9>73?>D19>5BC1>43853;D853?>D5>DC6?B41=1751>41719>CDD85
@13;9>7C<9@!==5491D5<I9>6?B=>5B)IC?61>I41=1754?B=9CC9>79D5=C
>5B)IC9C>?DB5C@?>C92<56?B41=1754?B=9CC9>79D5=C16D5B1C89@=5>D81C255>
9>CD?B175
2. Storage
2.1 Storage Conditions and Time
!6121DD5BI31>>?D259==5491D5<I9>CD1<<549DC8?E<425CD?B549>13<51>3??<4BI
1B51
EB9>7CD?B175D8521DD5BIPCCD1D5?6381B759CB54E3544E5D?C5<649C381B75
978D5=@5B1DEB59>3B51C5CD85B1D5?6C5<649C381B751>4B54E35CD85CD?B175<965
*85381BD25<?GC8?GCD85B5<1D9?>C89@25DG55>&@5>9B3E9D,?<D175&,1>4
CD?B175D9=51DF1B9?ECD5=@5B1DEB5C-89<5D8521DD5B95C1B59>CD?B175&,C8?E<4
25=51CEB54133?B49>7D?D85&,1E49D9>D5BF1<C
?>?DCD?B525<?GNN
)D?B175F1<E5C9>4931D541B521C54?>3?>CD1>DD5=@5B1DEB5C
(53?==5>454&,1E49D9>D5BF1<
5<<C=ECD2579F5>16B5C85>9>7381B75G85>2<?3F?<D175C1@@B?138D85
5AE9F1<5>D?6F?<DC@5B35<<?BG85>D85=1H9=E=CD?B175D9=59CB513854
G89385F5B?33EBC69BCD
2.2 Freshening Charge
81B75D85=?4E<5?BCDB9>7?6=?4E<5C1D13?>CD1>DF?<D1755AE9F1<5>DD?,@3
G9D83EBB5>D<9=9D54D?@5B8>?=9>1<31@139DI6?B1@5B9?4?61D<51CD
8?EBC2EDG9D81=1H9=E=?68?EBC+C5D5=@5B1DEB53?=@5>C1D9?>1C9>4931D54
9>)53D9?>)D1BD=?>9D?B9>7D85381B79>73EBB5>D8?EBC16D5B9>9D91D9>7D85
6B5C85>9>7381B75*85381B759C3?=@<5D5G85>D853EBB5>DCD129<9J5CEBB5>D
CD129<9J1D9?>9C4569>541CD8B553EBB5>DB5149>7C1D<51CD?>58?EB1@1BDG9D89>69F5
@5B35>D?65138?D85B?>?D381B759>1>19BD978D5>3<?CEB5
?=@<5D9>716B5C85>9>7381B75133?B49>7D?D859>CDBE3D9?>G9<<B5C5DD85CD?B175
&,1E49D9>D5BF1<1>4CE775CD54=1H9=E=CD?B175D9=5!6F?<D1754B?@C25<?G
,@33?>D13D>5B)IC6?B9>CDBE3D9?>
2www.enersys.com
-85>G?B;9>7?>21DD5B95CG51BC165DI7<1CC5CG9D8C945
C895<4CBE225B7<?F5C1>4@B?D53D9F53<?D89>7<<=5D1<<93
@5BC?>1<?2:53DCCE381CB9>7CG1D385C2B135<5DC5D3
C8?E<425B5=?F54256?B5CD1BD9>7G?B;?>D8521DD5BI
&><IEC59>CE<1D54D??<C
!>31C5?6SKIN CONTACT G9D85<53DB?<ID5IMMEDIATELY
 REMOVE 3?>D1=9>1D54CLOTHING
 FLUSH D851B51THOROUGHLY G9D8WATER
 5DMEDICAL ATTENTION
<53DB?<ID59C3?BB?C9F5
?>?D1<<?G6<1=5C5=25BC?BC@1B;C>51BD8521DD5BI
4E5D?D85B9C;?65H@<?C9?>?B69B5
WARNING!
PowerSafe®SBS batteries are supplied in a charged state and are capable
of extremely high short circuit currents. Take care to avoid
short-circuiting terminals of opposite polarity.
(514D85C59>CDBE3D9?>C9==5491D5<IE@?>B5359@D'?G5B)165L))21DD5B95C
1B5C165G85>?@5B1D541>481>4<54@B?@5B<I!D9CF9D1<<I9=@?BD1>DD81DI?E
?2C5BF5D85@B531ED9?>CB53?==5>4549>D89C9>CDBE3D9?>C855D
/&+) &+#TRAINED !% %#!%!%)*##!%&'(*!%
%$!%*!%!%**(!)&(/&+-&("&%ANY **(/
)/)*$
)@5>D21DD5B95CG9D8D89CCI=2?<1B5B5EC12<5@B?4E3DC1>4
81F5D?25@ED9>D?1B53I3<9>7CICD5=+C5421DD5B95C=ECD
2549C@?C54?61CC@5391<G1CD59>133?B41>35G9D81<<
CD1>41B4C
*85!>CDBE3D9?>)855D=ECD25CDB93D<I?2C5BF54%?>3?=@<91>35G9D8D85
!>CDBE3D9?>)855DEC5?6>?>&$C@1B5C?BEC5?61449D9F5CD?D85
5<53DB?<ID5?BE>1ED8?B9J54D1=@5B9>7G9<<F?94D85G1BB1>DI
-1B>9>721DD5B95CB5=19><9F55F5>D8?E78D85I1B5
49C3?>>53D54%?B9>7C?B=5D1<2B135<5DCC8?E<425G?B>
4EB9>7D851CC5=2<I?6D8521DD5BI?>?D@<1355<53DB931<<I
3?>4E3D9F5?2:53DCCE381CD??<C5D3?>D?@?6D8521DD5BI
-1B>9>735<<C1B5851FIEC5@B?@5B<96D9>7D538>9AE5
1DD5B95C31>75>5B1D571C5CG8938G85>B5<51C5431>
5H@<?4531EC9>72<9>4>5CC1>4?D85BC5B9?EC@5BC?>1<9>:EBI
!>31C5?65<53DB?<ID5CONTACT WITH CLOTHING OR
MATERIAL, IMMEDIATELY
 REMOVE CONTAMINATED CLOTHING
 @@<I<1B751=?E>DC?6G1D5BD?16653D541B51
 -1C83<?D89>71CC??>1C@?CC92<5
!>31C5?6EYE CONTACT G9D85<53DB?<ID5IMMEDIATELY
 FLUSH THOROUGHLY 6?B1D<51CD=9>ED5CG9D8<1B75
1=?E>DC?6-*(
 5DMEDICAL ATTENTION
TemperatureStorage TimeOCV Audit Interval
°F / °C Months*Months**


  
  
  
  
  
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
100
96
91
87
83
79
74
70
Open-Circuit Voltage per Cell
Approx. % State of Charge
Months
0612 18 24 30 36 42 48
+40°C+30°C+25°C+20°C+10°C
114°F68°F50°F
77°F
86°F
California Proposition 65 Warning – Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.
Pb

3. Ventilation
*8521DD5BI3?=@1BD=5>DB??==ECD81F5145AE1D5F5>D9<1D9?>D?<9=9D8I4B?75>
133E=E<1D9?>D?1=1H9=E=?62IF?<E=5*856?<<?G9>7C8?GC I4B?75>F?<ED9?>
%?D5,1<E5C4?E2<56?B5F5BI
N  N 12?F5 N  N 1>481<66?B5F5BI
 N  N 25<?G N  N 
?>D13D>5B)ICL6?B@B?4E3D>?D<9CD54
4. Installation
!>CD1<<D8521DD5B95C9>133?B41>35G9D89>CDBE3D9?>C25<?G
 (565BD?<1I?ED4B1G9>71DD855>4?6D89C!>CDBE3D9?>)855D
 '?C9D9?>21DD5B95C9>D?D85<?31D9?>B5AE9B542ID851@@<931D9?>?>?D81>4<5D8521DD5B95C
2ID5B=9>1<C1CD89C31>41=175D5B=9>1<C51<C
 >CEB5D8521DD5BID5B=9>1<C9>D5B3?>>53DCDB1@C1>4312<5<E7C1B53<51>1>46B55?6
5<53DB?<ID53?BB?C9?>!6D855>F9B?>=5>D9C3?BB?C9F51<978D3?1D9>7?6%&&.31>25
1@@<954D?D8521DD5BID5B=9>1<C@B9?BD?9>CD1<<9>7D853?>>53D?BC?>D?D85D5B=9>1<C
!>CD1<<3?>>53D?BCD?21DD5BID5B=9>1<CG9D8D85C@5396954D?BAE5
 (53853;D85D?BAE5?>D859>CD1<<543?>>53D?BCD?5>CEB5C53EB53?>>53D9?>C
5. Operation
?>CD1>DF?<D175381B75BC1B5B53?==5>454*851335@D12<56<?1DF?<D175B1>759C
,@31D N  N 1>4,@31D N  N 
*85D5=@5B1DEB53?=@5>C1D54F?<D175C8?E<4>?D7?25<?G,@3
*85B53?==5>4546<?1DF?<D175D5=@5B1DEB53?=@5>C1D9?>9C
*856<?1DF?<D175=ECD251@@<9541CC??>1C@?CC92<516D5BD5B=9>1D9?>?6D8549C381B75
1>4>?D<1D5BD81>C5F5>41IC16D5B1>I49C381B75
!>3<E45CD856?<<?G9>7
))))))))))))))))
))))1>4))
?>?D49C381B75D8521DD5BI25I?>4D85F?<D1753ED?66<9=9D6?BD8579F5>49C381B75B1D5C
,@38BB1D5 ,@38BB1D5
,@38BB1D5 ,@38BB1D5
,@38BB1D5 ,@3=9>B1D5
9C381B79>7D?F?<D175C25<?GD85C5F1<E5C31>B5CE<D9>9BB53?F5B12<531@139DI<?CC1>4
@B5=1DEB55>4?6<965*856<?1DF?<D175=ECD251@@<954D?D8521DD5BI1CC??>1C@?CC92<5
1>4>?<1D5BD81>C5F5>41IC16D5B1>I49C381B75!69D9C>?D3?>D13D>5B)IC6?B=?B5
9>6?B=1D9?>
6. Maintenance
!>@B13D935D85EC5BECE1<<IC@539695CD85=19>D5>1>35C3854E<521C54?>C9D53B9D931<9DI
<?31D9?>1>4=1>@?G5B
*856?<<?G9>79C1CE775CD54=19>D5>1>35C3854E<5
Every Six Months (Record All Readings)
$51CEB5D8521DD5BICDB9>7F?<D175D5=@5B1DEB56<?1D3EBB5>D9>D5B=?4E<5B5C9CD1>35C1>4
9>D5B>1<?8=93F1<E5C!6>535CC1BI14:ECDD856<?1DF?<D175D?D853?BB53DF1<E5$51CEB5
9>49F94E1<=?4E<5F?<D175C
*859>49F94E1<=?4E<5F?<D175C=ECD25G9D89>M,?6D85>?=9>1<6<?1DF?<D175!>C@53D
6?B3?>D1=9>1D9?>2I4ECD1>4<??C5?B3?BB?4543?>>53D9?>C?BB?C9?>31>2531EC542I
5>F9B?>=5>D1<613D?BC1>4?B21DD5BI5<53DB?<ID51DD5B95C1>49>D5B3?>>53DCDB1@CG9D8
5<53DB?<ID53?BB?C9?>C8?E<425B5@<1354?BB?C9?>4E5D?5<53DB?<ID5DI@931<<I?B979>1D5C1D
D8521C5?6D8521DD5BID5B=9>1<G9D81G5D1@@51B1>351>4@B?@171D5C?EDG1B4G89<5
259>7<?31<9J54D?D85D5B=9>1<C#978D3?BB?C9?>D81D9C4BI9>1@@51B1>351>4B5<1D9F5<I
E>96?B=13B?CC1<<3?>>53D9?>C=1I255>F9B?>=5>D1<3?BB?C9?>1DD5B95CG9D8<978D
5>F9B?>=5>D1<3?BB?C9?>4?>?D>554D?25B5@<1354963?>>53D9?>CEB6135CG5B5@B?D53D54
6B?=3?BB?C9?>G9D8%&&.!65>F9B?>=5>D1<3?BB?C9?>9CCEC@53D543<51>G9D81G1D5B
41=@5>543<51>3<?D81>43?F5B=5D1<3?>4E3D?BCG9D8%&&.?>?DEC5C?<F5>DC?B
C3?EB9>7@?G45BCD?3<51>D85=?4E<5C
*85B53?==5>454@B13D9359CD?B5@<135D8521DD5BI969DC31@139DI9C25<?G?6D85
=1>E613DEB5BPCB1D9>7O
7. Disposal
'?G5B)165L))21DD5B95C1B5B53I3<12<5)3B1@21DD5B95C=ECD25@13;17541>4
DB1>C@?BD549>133?B41>35G9D8@B5F19<9>7DB1>C@?BD1D9?>BE<5C1>4B57E<1D9?>C
)3B1@21DD5B95C=ECD2549C@?C54?69>3?=@<91>35G9D8<?31<1>4>1D9?>1<<1GC2I1
<935>C54?B35BD96954<514139421DD5BIB53I3<5B
8. Shipping
@@B?F541C>?>81J1B4?EC31B7?6?B7B?E>4C511>419BDB1>C@?BD1D9?>9>133?B41>35G9D8
+)&*(57E<1D9?>1>4!&!*'13;9>7!>CDBE3D9?>'<51C5C55?EB$))6?B
3?=@<5D545D19<C1D8DD@GGG5>5BCIC3?=
3
Public tion No: US-SBS-IS-009 - M rch 2015
Instruction Sheet
SBS 8 $ 
SBS 15-60 $ 
SBS 110-390 $ 
SBS J13-J16 $ 
SBS J30-J70 $ 
SBS B8-B14(F) $ 
SBS C11(F) $ 
SBS 145 $ 
SBS C11 $ 
SBS 145F $ 
SBS 165F $ 
SBS 170F-190F $ 
SBS 100(F) $ 
SBS 100F $ 
SBS 112F $ 
Temperature ºF/ºC
      
(53?==5>454       ,@3
$9>9=E=       ,@3
ml/hr
SBS 8  
SBS 15  
SBS 30  
SBS HB30  
SBS 40  
SBS 60  
SBS 110  
SBS 130  
SBS 300  
SBS 390  
SBS J13  
SBS J16  
SBS J30  
SBS J40  
SBS J70  
SBS B8  
SBS B10  
SBS B14  
SBS C11  
SBS 100  
SBS 145  
SBS B8F  
SBS B10F  
SBS B14F  
SBS C11F  
SBS 100F  
SBS 112F  
SBS 145F  
SBS 165F  
SBS 170F  
SBS 190F  
Float Charge 2.27 Vpc
Hydrogen Evolution per Block
PowerSafe®
SBS Battery
Cells
per Block
PowerSafe
L
Fastener Torque
SBS Battery Size in lb/Nm

www.enersys.com Public tion No: US-SBS-IS-009 - M rch 2015
EnerSys World Headquarters 5B>F9<<5(?14(5149>7'+)*5<
EnerSys EMEA  EB?@5=2 #KG5>CDB1CC50EB938)G9DJ5B<1>4*5<
EnerSys Asia 5138(?141D5G1I1CDE9<49>7)9>71@?B5*5<
© 2015 EnerSys. All rights reserved.
Tr dem rks nd logos re the property of EnerSys nd its ffili tes, except NEBS, which is not the property of EnerSys.
Subject to revisions without prior notice. E.&O.E.
Instruction Sheet
SBS 8*  
SBS 15  
SBS 30, 40  
SBS 60  
SBS 110-300  
SBS 390 H %
SBS J13, J16  
SBS J30, J40  
SBS J70  
SBS B8-B14* % 
SBS C11* % 
SBS 145, 145F-V  
SBS B8F-B14F* &%% %
SBS C11F* &%% %
SBS 145F*  %
SBS 165F*  %
SBS 170F-190F* ,&%% %
SBS 100* % 
SBS 100F*  %
SBS 112F* ,&%% %
PowerSafe®
SBS Battery
Connector Part No.
A B
* %)*$ ?=@<91>D(?B5