Englander BLUE RIDGE 150-I User manual

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS
IN THE AREA.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD INSERT. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
Printed in Canada
2023-05-19
46340_IA
ENGLISH
2.5 g/h
<
≤
EPA
Safety tested according to
ULC S628, UL 1482 and
UL 737 by an accredited
laboratory.
US Environmental Protection
Agency phase II certified
wood insert compliant with
2020 cord wood standard.
BLUE RIDGE 150-I
(ESW0006 Model)
17"
432mm
20 1/8"
513mm
17 3/8"
442mm
8 1/8"
207mm
5 1/8"
131mm
10 5/8"
268mm
25"
635mm
10 1/2"
265mm
18 3/4"
476mm
2 1/4"
58mm
SANS FAÇADE DÉCORATIVE/
WITHOUT DECORATIVE
FACEPLATE
26 1/4"
666mm
42"
1068mm
21 1/8"
537mm
15 1/2"
395mm
21 7/8"
555mm
27 7/8"
708mm
Ø6"
153mm
Wood Insert
Owner's Manual
Part 2 of 2
INSTALLATION AND
OPERATION REQUIREMENTS

ONLINE WARRANTY REGISTRATION
If the unit requires repairs during the warranty period, proof of purchase must be provided. The
purchase invoice must be kept. The date indicated on it establishes the warranty period. If it can
not be provided, the warranty period will be determined by the date of manufacture of the product.
It is also highly recommended to register the warranty online at
https://www.englander-stoves.com/ca/en/warranty-registration/
Registering the warranty will help to quickly find the information needed on the unit.
Dealer:
Installer:
Phone Number:
Serial Number:

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Product Specication Manual - Blue Ridge 150-I
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TABLE OF CONTENTS
1. Certification Plate ................................................................................................................... 4
2. General Information ................................................................................................................ 5
2.1 Performances ............................................................................................................. 5
2.2 Specifications............................................................................................................. 6
2.3 Dimensions ................................................................................................................ 7
2.4 EPA Loading Procedure............................................................................................... 9
3. Clearances to Combustible Material.................................................................................... 10
3.1 Minimum Masonry Opening and Clearances to Combustibles .......................................10
3.2 Floor Protection .........................................................................................................11
3.3 R Value .....................................................................................................................11
4. Installing Options on Your Product and Replacing Parts.................................................... 13
4.1 Replacement and Adjustment .....................................................................................13
4.2 Removal of Refractory Stones ....................................................................................16
4.3 Connecting the Blower With a BX Wire........................................................................17
4.4 Changing the Side of the Blower Power Cord ..............................................................20
4.5 Blower Removal.........................................................................................................23
4.6 Removable Air Control Handle ....................................................................................24
4.7 Faceplate Installation .................................................................................................25
4.8 Faceplate Decorative Panel Installation/Removal..........................................................26
4.9 Optional Fresh Air Intake Kit Installation.......................................................................27
4.10 Optional Fire Screen Installation..................................................................................28
4.11 Air Tubes and Baffle Installation ..................................................................................29
4.12 Removal Instructions..................................................................................................32
4.13 Exploded Diagram and Parts List ................................................................................33
ENGLANDER LIMITED LIFETIME WARRANTY ......................................................................... 35

Page 4 Product Specication Manual - Blue Ridge 150-I
ENGLISH
1. Certification Plate

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Product Specication Manual - Blue Ridge 150-I
ENGLISH
2. General Information
2.1 Performances
Values are as measured per test method, except for the recommended heating area, firebox volume,
maximum burn time and maximum heat output.
Model Blue Ridge 150-I (ESW0006)
Type of combustion Non-catalytic
Fuel Type Dry Cordwood
Recommended heating area (sq. ft..)1 250 to 1,200 ft2(23 to 111 m2)
Overall firebox volume21.1 ft3(0.031 m3)
EPA loading volume 1.03 ft3(0.0292 m3)
Maximum burn time17 hours
Maximum heat output (dry cordwood)3 45,000 BTU/h (13.2 kW)
Overall heat output rate (min. to max.)2 4 8,471 BTU/h to 31,700 BTU/h
(2.48 kW to 9.29 kW)
Average overall efficiency3
(Dry cordwood) 75 % (HHV)580 % (LHV)6
Optimum overall efficiency7 82 %
Optimum heat transfer efficiency8 78 %
Average particulate emissions rate9 1.5 g/h (EPA / CSA B415.1-10)10
Average CO11 34 g/h
1Recommended heating area and maximum burn time may vary subject to location in home, chimney draft,heat loss factors, climate, fuel type
and other variables. The recommended heated area for a given appliance is dened by the manufacturer as its capacity to maintain a minimum
acceptable temperature in the designated area in case of a power failure.
2The overall rebox calculation is an approximation and is not intended to be used for loading. This volume includes a buffer zone to allow an easier
fuel insertion, prevent ash spillage and allow the air wash to work properly.
3The maximum heat output (dry cordwood) is based on a loading density varying between 15 lb/ft3and 20 lb/ft3. Other performances are based on
a fuel load prescribed by the standard. The specied loading density varies between 7 lb/ft³ and 12 lb/ft3. The moisture content is between 19%
and 25%.
4As measured per CSA B415.1-10 stack loss method.
5Higher Heating Value of the fuel.
6Lower Heating Value of the fuel.
7Optimum overall efciency at a specic burn rate (LHV).
8The optimum heat transfer efciency is for the low burn rate and represents the appliance's ability to convert the energy contained in the wood logs
into energy transferred to the room in the form of heat and does not take into account the chemical losses during combustion.
9This appliance is ofcially tested and certied by an independent agency.
10 Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053-17 based on the ALT-125 send by EPA
on February 28th, 2018.
11 Carbon monoxide.

Page 6 Product Specication Manual - Blue Ridge 150-I
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2.2 Specifications
Recommended log length 16 in (406 mm) east-west
Maximum log length117 in (432 mm) east-west
Flue outlet diameter 6 in (150 mm)
Recommended connector pipe diameter 6 in (150 mm)
Type of chimney ULC S635, CAN/ULC-S640, UL 1777
Minimum liner height 12 feet
Baffle material Vermiculite
Approved for alcove installation No
Approved for mobile home installation2No
Type of door Simple, glazed, with cast iron frame
Type of glass Ceramic glass
Blower Included (up to 90 CFM)
Particulate emission standard3EPA / CSA B415.1-10
USA Standard (Safety) UL 1482, UL 737
Canada Standard (Safety) ULC-S628
1North-south: ends of the logs visible, East-west: sides of the logs visible.
2Mobile homes (Canada) or manufactured homes (USA): The US Department of Housing and Urban Development describes “manufactured homes”
better known as “mobile homes” as follows; buildings built on xed wheels and those transported on temporary wheels/axles and set on a permanent
foundation. In Canada, a mobile home is a dwelling for which the manufacture and assembly of each component is completed or substantially
completed prior to being moved to a site for installation on a foundation and connection to service facilities and which conforms to the CAN/CSAZ240
MH standard.
3Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053-17 based on the ALT-125 send by EPA
on February 28th, 2018.

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2.3 Dimensions
17"
432mm
20 1/8"
513mm
17 3/8"
442mm
8 1/8"
207mm
5 1/8"
131mm
10 5/8"
268mm
25"
635mm
10 1/2"
265mm
18 3/4"
476mm
2 1/4"
58mm
SANS FAÇADE DÉCORATIVE/
WITHOUT DECORATIVE
FACEPLATE
26 1/4"
666mm
42"
1068mm
21 1/8"
537mm
15 1/2"
395mm
21 7/8"
555mm
27 7/8"
708mm
Ø6"
153mm
Figure 1 : Top View
17"
432mm
20 1/8"
513mm
17 3/8"
442mm
8 1/8"
207mm
5 1/8"
131mm
10 5/8"
268mm
25"
635mm
10 1/2"
265mm
18 3/4"
476mm
2 1/4"
58mm
SANS FAÇADE DÉCORATIVE/
WITHOUT DECORATIVE
FACEPLATE
26 1/4"
666mm
42"
1068mm
21 1/8"
537mm
15 1/2"
395mm
21 7/8"
555mm
27 7/8"
708mm
Ø6"
153mm
17"
432mm
20 1/8"
513mm
17 3/8"
442mm
8 1/8"
207mm
5 1/8"
131mm
10 5/8"
268mm
25"
635mm
10 1/2"
265mm
18 3/4"
476mm
2 1/4"
58mm
SANS FAÇADE DÉCORATIVE/
WITHOUT DECORATIVE
FACEPLATE
26 1/4"
666mm
42"
1068mm
21 1/8"
537mm
15 1/2"
395mm
21 7/8"
555mm
27 7/8"
708mm
Ø6"
153mm
Figure 2 : Front View Figure 3 : Side View - Maximum Insert Projection

Page 8 Product Specication Manual - Blue Ridge 150-I
ENGLISH
BLUE RIDGE 150-I (ESW0006)
CHAMBRE À COMBUSTION/COMBUSTION CHAMBER
2023, FABRICANT DE POÊLES INTERNATIONAL INC. TOUS DROITS RESERVÉS / ALL RIGHTS RESERVED
12 3/8"
315mm
8 3/4"
224mm
3/16"
5mm
3/16"
5mm
18 1/4"
462mm
7 7/8"
200mm
16 3/8"
416mm
19 1/4"
490mm
Figure 4 : Door Opening
BLUE RIDGE 150-I (ESW0006)
CHAMBRE À COMBUSTION/COMBUSTION CHAMBER
2023, FABRICANT DE POÊLES INTERNATIONAL INC. TOUS DROITS RESERVÉS / ALL RIGHTS RESERVED
12 3/8"
315mm
8 3/4"
224mm
3/16"
5mm
3/16"
5mm
18 1/4"
462mm
7 7/8"
200mm
16 3/8"
416mm
19 1/4"
490mm
BLUE RIDGE 150-I (ESW0006)
CHAMBRE À COMBUSTION/COMBUSTION CHAMBER
2023, FABRICANT DE POÊLES INTERNATIONAL INC. TOUS DROITS RESERVÉS / ALL RIGHTS RESERVED
12 3/8"
315mm
8 3/4"
224mm
3/16"
5mm
3/16"
5mm
18 1/4"
462mm
7 7/8"
200mm
16 3/8"
416mm
19 1/4"
490mm
Figure 5 : Top View - Combustion Chamber Figure 6 : Side View - Combustion Chamber

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2.4 EPA Loading Procedure
The loading methods shown below are those that were used during emissions certification.
2.4.1 Air control
The air control is located above the door. To open the air
control, insert the removable handle onto the air control
and push the air control handle completely to the right
(High). This will increase the burn rate. To close the air
control, push the air control handle completely to the left
(Low). This will decrease the burn rate. Do not leave the
handle on the air control after use, as it will get very
hot.
2.4.2 High burn rate (primary air control open)
Open the air control completely. Criss cross 6 kindling
wood pieces in the back of the firebox. Then, place six
small pieces (2”x2”) of wood on the kindling crossing them at the greatest possible angle. Criss
cross ten others kindling wood pieces on the small pieces of wood. Tie knot with five sheets
of paper and place them on top of the kindling wood. Light up the paper and let the door
completely open for two minutes. Close the door.
When the kindling and the small pieces of wood are almost completely burnt out and it is
possible to break them into pieces, level the coal bed and put four logs in the firebox in an east-
west orientation. Place a medium log (about 4”x4”) in front of the combustion chamber and the
biggest log (about 5”x5”) in the back of the combustion chamber. Place the last two medium
pieces on top of the two others in an orientation that points to the right. Do not leave space
between the pieces. Let the door open ajar at 90° for 5 minutes and close the door.
2.4.3 Medium and low burn rate
On a 2” coal bed that is still red, place five logs of approximatively 4”x4” or 3”x3” with an east-
west orientation. Place two logs on the coal bed with approximatively 4” between them and the
other three on top. There should be air space between each logs and between the logs and the
bricks. Let the door ajar at 90° for 5 minutes and then close the door with the primary air control
fully open. Leave to burn with the primary air control open for approximately 10 minutes and
then close the primary air control completely for the low burn rate and halfway for the medium
burn rate.
WARNING
Before opening the door completely to add
wood to the insert, the fan must be turned OFF
to avoid blowing ash outside the combustion
chamber. Refer to section "5.1 Blower" of the
owner's manual for how to turn OFF the fan.

Page 10 Product Specication Manual - Blue Ridge 150-I
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3. Clearances to Combustible Material
When the insert is installed so that its surfaces are at or beyond the minimum clearances
specified, combustible surfaces will not overheat under normal and even abnormal operating
conditions.
NO PART OF THE INSERT MAY BE LOCATED CLOSER TO THE COMBUSTIBLE THAN THE MINIMUM
CLEARANCE FIGURES GIVEN.
CLEARANCES MAY ONLY BE REDUCED BY MEANS APPROVED BY THE REGULATORY AUTHORITY.
3.1 Minimum Masonry Opening and Clearances to Combustibles
COMBUSTIBLE MANTEL SHELF
COMBUSTIBLE
TOP SURROUND
COMBUSTIBLE
SIDE SURROUND
ADJACENT SIDE WALL
FLOOR PROTECTION
J
I
H
Q
G
F
K
L
O
P
Masonry Opening and Clearances
MINIMUM CLEARANCES
F16" (406 mm)
I34" (864 mm)
Q72" (183 cm)
MAXIMUM THICKNESS
O3" (76 mm)
P1.5" (38 mm)
R12" (305 mm)
MINIMUM MASONRY
OPENING
J19" (483 mm)
K125" (635 mm)
L15 ½" (394 mm)
FACADE
CLEARANCES
From combustible
side surround (G)1" (25 mm)
From combustible top
surround (H)1" (25 mm)
1If a fresh air intake is required, it is recommended to add at least 4" to the width of the minimum opening of the hearth.

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3.2 Floor Protection
It is necessary to have a floor protection made of non-combustible materials that meets the
measurements specified in the "Table 1 : Floor Protection" below.
Table 1 : Floor Protection
FLOOR PROTECTION
Canada USA
B118" (457 mm) 16" (406 mm)
M8" (203 mm) N/A
NN/A 8" (203 mm)
N
M
B
DOOR
Floor Protection
3.3 R Value
There are two ways to calculate the R-value of the floor protection. First, by adding the R-values of
materials used, or by the conversion if the K factor and thickness of the floor protection are given.
To calculate the total R value from R values of the materials used, simply add the R-values of
materials. If the result is equal to or greater than the R-value requirements, the combination is
acceptable. R-values of some selected materials are shown below.
Table 2 : Thermal Characteristics of Common Floor Protection Materials2
MATERIAL CONDUCTIVITY (K)
PER INCH
RESISTANCE (R)
PER INCH THICKNESS
Micore® 160 0.39 2.54
Micore® 300 0.49 2.06
Durock® 1.92 0.52
Hardibacker® 1.95 0.51
Hardibacker® 500 2.3 0.44
Wonderboard® 3.23 0.31
Cement mortar 5.00 0.2
Common brick 5.00 0.2
Face brick 9.00 0.11
1From door opening. The depth of the hearth extension in front of the insert is included in the calculation of the oor protector’s dimensions. The
masonry hearth should be at least 5" (127 mm) higher than the combustible oor in front of it and a oor protection must extend at least 16"
(406 mm USA) and at least 18" (457 mm Canada) without an R value. If the hearth elevation is lower than 5" (127 mm), the non-combustible (B)
oor protection in front of the insert should have an R value equal or greater than 1.00 and shall extend 23" (584 mm) in front of the unit.
2Information as reported by manufacturers and other resources.

Page 12 Product Specication Manual - Blue Ridge 150-I
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MATERIAL CONDUCTIVITY (K)
PER INCH
RESISTANCE (R)
PER INCH THICKNESS
Marble 14.3 – 20.00 0.07 – 0.05
Ceramic tile 12.5 0.008
Concrete 1.050 0.950
Mineral wool insulation 0.320 3.120
Limestone 6.5 0.153
Ceramic board (Fibremax) 0.450 2.2
Horizontal still air (1/8" thick)10.135 0,920**
Exemple:
Required floor protection R of 1.00. Proposed materials: four inches of brick and one inch of
Durock® board:
Four inches of brick (R = 4 x 0,2 = 0,8) plus 1 inch of Durock® (R = 1 x 0.52 = 0.52).
0.8 + 0.52 = 1.32.
This R value is larger than the required 1.00 and is therefore acceptable.
In the case of a known K and thickness of alternative materials to be used in combination,
convert all K values to R by dividing the thickness of each material by its K value. Add R values
of the proposed materials as shown in the previous example.
Exemple:
K value = 0.75
Thickness = 1
R value = Thickness/K = 1/0.75 = 1.33
1Horizontal still air can’t be «stack» to accumulate R-values; each layer must be separated with another non-combustible material.

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4. Installing Options on Your Product and Replacing Parts
4.1 Replacement and Adjustment
4.1.1 Door
Note: The images shown are for guidance only and may be different from your product, but
the assembly remains the same.
In order for the insert to burn at its best efficiency, the door must provide a perfect seal with the
firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The
tightness of the door seal can be verified by closing and latching the door on a strip of paper.
The test must be performed all around the door. If the paper slips out easily anywhere, either
adjust the door or replace the gasket.
4.1.2 Gasket
It is important to replace the gasket with another having the same diameter and density to
maintain a good seal.
1. Remove the door and place it face-down on something soft like a cushion of rags or a piece of
carpet.
2. Remove the old gasket from the door. Use a screwdriver to scrape the old gasket adhesive from
the door gasket groove.
3. Apply a bead of approximately 3/16" (5 mm) of high temperature silicone in the door gasket
groove. Starting from the middle, hinges side, press the gasket into the groove. The gasket must
not be stretched during installation.
4. Leave about ½″(10 mm) long of the
gasket when cutting and press the end
into the groove. Tuck any loose fibers
under the gasket and into the silicone.
5. Close the door. Do not use the insert for
24 hours.
SILICONE

Page 14 Product Specication Manual - Blue Ridge 150-I
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4.1.3 Door Alignment
To align, open the door and loosen the pressures screws located on the lower and upper hinges
of the door using a 3/32” Allen key to free the adjustable hinge rods.
Using a flat screwdriver, turn the adjustable hinge rods in the direction shown to adjust the
doors. Tighten all door hinge pressure screws when they are at the desired positions.
Configurations 1-2-3-4-5-6, show in which direction these act on the adjustment of the door.
3/32"
5
6
3
2
A
B
1
4
4
2
A
B
1
3

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4.1.4 Glass Replacement
The glass used is a ceramic glass, 5/32" (4 mm) thick,18 3/8" X 9" (467 mm x 229 mm) tested to
reach temperatures up to 1400º F. If the glass breaks, it must be replaced by a ceramic glass
from SCHOTT with the same specification. Contact your dealer to obtain a genuine replacement
part.Tempered glass or ordinary glass will not withstand the high temperatures of this
unit.
WARNING : DO NOT USE SUBSTITUTE MATERIALS WHEN REPLACING THE GLASS.
To remove or replace the glass (C):
1. Remove the door from its hinges and lay it on
a soft, flat surface.
2. Remove the screws (A) and the glass retainer(B).
3. Remove the glass (C). If it is damaged install
a new one in place. The replacement glass
must have a gasket all around (see procedure
below).
4. Reinstall the glass, being careful to centre the
glass in the door and not to over-tightening
the retaining screw.
A
B
C
D
Figure 7 : Replacing the glass
The two main causes of broken door glass are uneven placement in the door and over-
tightening the retaining screws.
4.1.5 Glass Gasket Replacement
The glass gasket is flat, adhesive-backed, woven fibreglass. The
gasket must be centred on the edge of the glass.
1. Follow the steps of the previous section to remove the glass.
2. Remove the old gasket and clean the glass thoroughly.
3. Peel back a section of the paper covering the adhesive and place
the gasket on a table with the adhesive side up.
4. Stick the end of the gasket to the middle of one edge, then press
the edge of the glass down onto the gasket, taking care that it is perfectly centred on the gasket.
5. Peel off more of the backing and rotate the glass. The gasket must not be stretched during
installation.
6. Cut the gasket to the required length.
7. Pinch the gasket onto the glass in a U shape, all around the glass.
By following these instructions, the edge clearances are maintain.
Do not clean the glass when the stove is hot.
Do not abuse the glass door by striking or slamming shut.
Do not use the stove if the glass is broken.

Page 16 Product Specication Manual - Blue Ridge 150-I
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4.2 Removal of Refractory Stones
1. Empty the combustion chamber.
SILICONE
Figure 8 : Empty the combustion chamber
2. Unscrew the two supports (B) of the refractory bricks from the sides. The stones can then be
removed in the order shown in Figure 12.
A
B3/8"
1
2
2
2
2
2
2
2
2
3
3
A
B3/8"
1
2
2
2
2
2
2
2
2
3
3
Figure 9 : Install the Combustion Chamber Bricks Figure 10 : Stones scheme

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4.3 Connecting the Blower With a BX Wire
1. Remove the screws (A) to remove the plate
(B) and gain access to the wires. Save the
screws for later.
2. Disconnect the black (C) and white (D)
wires.
3. Remove the ground screw (E) to remove
the green wire. Save the screw for later.
A
B
E
C
D
CAUTION RISK OF ELECTROCUTION.
All electrical connections should be performed by a certified electrician.

Page 18 Product Specication Manual - Blue Ridge 150-I
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4. Strip a section of ½" of the black and white wires (F) that are in the box attached to the
insert.
5. Remove the piece of metal (G) from the plate (B) obstructing the hole to the left of the power
cord (H) using pliers or a screwdriver. Cut the power cord (H) on each side of the black
clamp.
F
1/2"
13mm
F
G
I
H

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6. Install the connector (I) supplied with the manual kit in the hole formed in the plate (B) in
step 5.
7. Pass the new wires through the connector (I) and install the sleeve (J) supplied with the
manual kit on the BX wire.
8. Join the black and white wires using marettes (K) (not supplied) and secure the ground wire
with the screw (E) kept in step 3.
9. Close the connection box by screwing in the plate (B) with the two screws (A) kept in step 1
and secure the BX wire by tightening the screw (L) of the connector (I).
G
I
H
J
L
A
E
K

Page 20 Product Specication Manual - Blue Ridge 150-I
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4.4 Changing the Side of the Blower Power Cord
1. Unscrew both screws (A) to remove the grille (B) in front of the blower. Unscrew both screws
(K) to remove the ash tray (L). Then unscrew the three plastic grommets (C) located on the
base of the fan. Remove the wires from the grommets. Keep the screws.
2. Disconnect the white wire (D) and the black wire (E) (follow the wires coming from the inside
of the insert). Remove the four screws (F) that hold the connection box (G) to the insert and
gently pull it out until the white and black wires come out of the insert. Keep the screws.
A
B
C
D
enlever les annotations soous les détail et les lettre des détails
L
K
C
F
G
D
E
B
A
C