Englander BLUE RIDGE 500-I User manual

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS
IN THE AREA.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD INSERT. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
Printed in Canada
2023-02-24
46325_IA
ENGLISH
2.5 g/h
<
≤
EPA
Safety tested according to
ULC S628, UL 1482 and
UL 737 by an accredited
laboratory.
US Environmental Protection
Agency phase II certified
wood insert compliant with
2020 cord wood standard.
BLUE RIDGE 500-I
INSERT
(ESW0014 Model)
Wood Insert
Owner's Manual
Part 2 of 2
INSTALLATION AND
OPERATION REQUIREMENTS

ONLINE WARRANTY REGISTRATION
If the unit requires repairs during the warranty period, proof of purchase must be provided. The
purchase invoice must be kept. The date indicated on it establishes the warranty period. If it can
not be provided, the warranty period will be determined by the date of manufacture of the product.
It is also highly recommended to register the warranty online at
https://www.englander-stoves.com/ca/en/warranty-registration/
Registering the warranty will help to quickly find the information needed on the unit.
Dealer:
Installer:
Phone Number:
Serial Number:

ENGLISH
CERTIFICATION PLATE

Page 4 Product Specication Manual - Blue Ridge 500-I
ENGLISH
TABLE OF CONTENTS
1. General Information ................................................................................................................ 5
1.1 Performances ............................................................................................................. 5
1.2 Specifications............................................................................................................. 6
1.3 Dimensions ................................................................................................................ 7
1.4 EPA Loading............................................................................................................... 9
2. Clearances to Combustible Material.................................................................................... 11
2.1 Minimum Masonry Opening and Clearances to Combustibles .......................................11
2.2 Floor Protection .........................................................................................................12
2.3 R Value .....................................................................................................................13
3. Installing Options on Your Product and Replacing Parts.................................................... 15
3.1 Replacement and Adjustment .....................................................................................15
3.2 Mandatory Installation ................................................................................................17
3.3 Blower and Ash Lip Installation ...................................................................................19
3.4 Faceplate and Trims Installation ..................................................................................20
3.5 Optional Fresh Air Intake Kit Installation.......................................................................22
3.6 Optional Fire Screen Installation..................................................................................23
3.7 Air Tubes and Baffle Installation ..................................................................................24
3.8 Log retainers installation.............................................................................................27
3.9 Removal Instructions..................................................................................................28
3.10 Exploded Diagram and Parts List ................................................................................29
ENGLANDER LIMITED LIFETIME WARRANTY ......................................................................... 32

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1. General Information
1.1 Performances
Values are as measured per test method, except for the recommended heating area, firebox volume,
maximum burn time and maximum heat output.
Models Blue Ridge 500-I (ESW0014)
Type of combustion Dry Cordwood
Fuel Type Non-catalytic
Recommended heating area (sq. ft..)11,000 to 2,700 ft2(93 to 251 m2)
Overall Firebox Volume23.5 ft3(0.099 m3)
EPA Loading volume 2.88 ft3(0.082 m3)
Maximum burn time110 hours
Maximum heat output (dry cordwood)2110,000 BTU/h (32.2 kW)
Overall heat output rate (min. to max.)3 4 17,200 BTU/h to 57,800 BTU/h
(5.0 kW to 16.9 kW)
Average overall efficiency3- Dry cordwood 71 % (HHV)5 76 % (LHV)6
Optimum overall efficiency777 %
Optimum heat transfert efficiency875 %
Average particulate emissions rate91.6 g/h (EPA / CSA B415.1)10
Average CO11 73 g/h
1 Recommended heating area and maximum burn time may vary subject to location in home, chimney draft,heat loss factors, climate, fuel type
and other variables. The recommended heated area for a given appliance is dened by the manufacturer as its capacity to maintain a minimum
acceptable temperature in the designated area in case of a power failure.
2The overall rebox calculation is an approximation and is not intended to be used for loading. This volume includes a buffer zone to allow an easier
fuel insertion, prevent ash spillage and allow the air wash to work properly.
3The maximum heat output (dry cordwood) is based on a loading density varying between 15 lb/ft3 and 20 lb/ft3. Other performances are based
on a fuel load prescribed by the standard. The specied loading density varies between 7 lb/ft³ and 12 lb/ft3. The moisture content is between 19%
and 25%.
4As measured per CSA B415.1 stack loss method.
5Higher Heating Value of the fuel.
6Lower Heating Value of the fuel.
7Optimum overall efciency at a specic burn rate (LHV).
8The optimum heat transfer efciency is for the low burn rate and represents the appliance’s ability to convert the energy contained in the wood logs
into energy transferred to the room in the form of heat and does not take into account the chemical losses during combustion.
9This appliance is ofcially tested and certied by an independent agency.
10 Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053 based on the ATM send by EPA
on October 12th, 2017.
11 Carbon monoxide.

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1.2 Specifications
Recommended log length 16 in (406 mm) east-west
Maximum log length122 in (560 mm) east-west
Flue outlet diameter 6 in (150 mm)
Recommended connector pipe diameter 6 in (150 mm)
Type of chimney ULC S635, CAN/ULC-S640, UL 1777
Minimum liner height 12 feet
Baffle material Vermiculite
Approved for alcove installation Not applicable
Approved for mobile home installation2No
Type of door Simple, glass with cast iron frame
Type of glass Ceramic glass
Blower Included (Up to 144 CFM)
Particulate emission standard3EPA / CSA B415.1
USA Standard (Safety) UL 1482, UL 737
Canada Standard (Safety) ULC-S628
1North-south: ends of the logs visible, East-west: sides of the logs visible.
2Mobile homes (Canada) or manufactured homes (USA): The US Department of Housing and Urban Development describes “manufactured homes”
better known as “mobile homes” as follows; buildings built on xed wheels and those transported on temporary wheels/axles and set on a permanent
foundation. In Canada, a mobile home is a dwelling for which the manufacture and assembly of each component is completed or substantially
completed prior to being moved to a site for installation on a foundation and connection to service facilities and which conforms to the CAN/CSAZ240
MH standard.
3Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053 based on the ATM send by EPA on
October 12th, 2017.

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1.3 Dimensions
27 3/4"
706mm
14 3/8"
366mm
28 3/4"
731mm
24 1/8"
614mm
24 1/2"
623mm
23 1/8"
586mm
23 1/4"
591mm
27 1/2"
699mm
27 3/4"
706mm
29"
737mm
27 1/2"
699mm
30 1/2"
773mm
14 1/2"
368mm
7 1/8"
181mm
O6 1/4"
159mm
50"
1269mm
32"
813mm
21 1/4"
540mm
MAX
1 7/8"
48mm
MIN
28 7/8"
732mm
24 1/2"
623mm
23 1/8"
586mm
9 1/8"
232mm
1 7/8"
48mm 24 1/8"
614mm
24 1/2"
623mm 24 5/8"
626mm
23 1/4"
591mm
18 1/4"
464mm
MIN
4 7/8"
124mm
MAX
16 5/8"
422mm
11 3/4"
298mm
Figure 1 : Top View Figure 2 : Side View - Maximum Insert Projection
27 3/4"
706mm
14 3/8"
366mm
28 3/4"
731mm
24 1/8"
614mm
24 1/2"
623mm
23 1/8"
586mm
23 1/4"
591mm
27 1/2"
699mm
27 3/4"
706mm
29"
737mm
27 1/2"
699mm
30 1/2"
773mm
14 1/2"
368mm
7 1/8"
181mm
O6 1/4"
159mm
50"
1269mm
32"
813mm
21 1/4"
540mm
MAX
1 7/8"
48mm
MIN
28 7/8"
732mm
24 1/2"
623mm
23 1/8"
586mm
9 1/8"
232mm
1 7/8"
48mm 24 1/8"
614mm
24 1/2"
623mm 24 5/8"
626mm
23 1/4"
591mm
18 1/4"
464mm
MIN
4 7/8"
124mm
MAX
16 5/8"
422mm
11 3/4"
298mm
Figure 3 : Front View Figure 4 : Side View - Minimum Insert Projection

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3/16"
5mm
19"
483mm
9 3/4"
249mm
3/8"
10mm
20 1/8"
510mm
BLUE RIDGE 500-I (ESW0014)
©2022, FABRICANT DE POÊLE INTERNATIONAL INC. TOUS DROITS RÉSERVÉS / ALL RIGHTS RESERVED
22 7/8"
581mm 17 7/8"
453mm
13"
330mm
Figure 5 : Door Opening
3/16"
5mm
19"
483mm
9 3/4"
249mm
3/8"
10mm
20 1/8"
510mm
BLUE RIDGE 500-I (ESW0014)
©2022, FABRICANT DE POÊLE INTERNATIONAL INC. TOUS DROITS RÉSERVÉS / ALL RIGHTS RESERVED
22 7/8"
581mm
17 7/8"
453mm
13"
330mm
3/16"
5mm
19"
483mm
9 3/4"
249mm
3/8"
10mm
20 1/8"
510mm
BLUE RIDGE 500-I (ESW0014)
©2022, FABRICANT DE POÊLE INTERNATIONAL INC. TOUS DROITS RÉSERVÉS / ALL RIGHTS RESERVED
22 7/8"
581mm
17 7/8"
453mm
13"
330mm
Figure 6 : Front View - Combustion Chamber Figure 7 : Side View - Combustion Chamber

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1.4 EPA Loading
The loading methods shown below are those that were used during emissions certification.
1.4.1 Air control
The air control is located underneath the ash shelf. To
open the air control, pull the air control handle completely
(High). This will increase the burn rate. To close the air
control, push the air control handle completely toward
the insert (Low). This will decrease the burn rate.
1.4.2 High burn rate
Open the air control completely. Place height small
pieces (2 1/2" x 2 1/2" approximately) of wood in two
layers in the firebox crossing them at the greatest
possible angle. Criss cross 15 to 20 kindling wood pieces (1"x1" approximately) on the small
pieces of wood in three or four layers at the greatest possible angle. Tie knot with five sheets
of paper and place them on top of the kindling wood. Light up the paper and let the door ajar
at 90° until all the kindling wood is on fire. Close the door. When there is no more fire in the
front of the firebox and there are only faint flames on the wood in the back of the firebox, break
ashes, level the coal bed and put six logs in the firebox. Put 3 pieces centered on the coal bed,
without air space between them. Leave one inch of air space between the rear firebrick and the
first piece. The three other pieces should be added on top of the first 3, still in an East-West
configuration. Let the door ajar at 90° for 1 minute and then close the door
1.4.3 Medium and low burn rate
On a two inches thick coal bed that is still red, place three logs centered on the coal bed in an
East-West orientation. There should be air space between each log and between the logs and
the bricks. The three other pieces should be added on top of the first three, in an East-West
orientation but slightly angled of 10° still with air space between each log and the bricks. Let
the door ajar at 90° for approximately 5 min. Then, close the door with the primary air control
open. Leave to burn with the primary air control open for approximately 10 more minutes and
then close the primary air control completely for the low burn rate and halfway for the medium
burn rate. For better results, close the air control gradually from the closing of the door to the
complete closing of the air control.

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1.4.4 Logs placement
The images below show how to place the logs in the combustion chamber as described
previously.
SECTION E-E
SECTION E-E

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2. Clearances to Combustible Material
When the insert is installed so that its surfaces are at or beyond the minimum clearances
specified, combustible surfaces will not overheat under normal and even abnormal operating
conditions.
NO PART OF THE INSERT MAY BE LOCATED CLOSER TO THE COMBUSTIBLE THAN THE
MINIMUM CLEARANCE FIGURES GIVEN.
2.1 Minimum Masonry Opening and Clearances to Combustibles
COMBUSTIBLE MANTEL SHELF
COMBUSTIBLE
TOP SURROUND
COMBUSTIBLE
SIDE SURROUND
ADJACENT SIDE WALL
FLOOR PROTECTION
J
I
H
Q
G
F
K
L
O
P
Masonry Opening and Clearances
MINIMUM CLEARANCES
F19" (483 mm)
G9" (229 mm)
H27" (686 mm)
I27" (686 mm)
Q84" (213 cm)
MAXIMUM THICKNESS
O5" (127 mm)
P12" (305 mm)
MINIMUM MASONRY
OPENING
J26 ¼" (660 mm)
K131" (787 mm)
L18 3/8"(457 mm)
1If a fresh air intake is required, it is recommended to add at least 4" to the width of the minimum opening of the hearth.

Page 12 Product Specication Manual - Blue Ridge 500-I
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2.2 Floor Protection
t is necessary to have a floor protection made of non-combustible materials that meets the
measurements specified in the "Table 1 : Floor Protection" below.
Table 1 : Floor Protection
FLOOR PROTECTION
Canada USA
B118" (457 mm) 16" (406 mm)
M8" (203 mm) N/A
NN/A 8" (203 mm)
N
M
B
DOOR
Floor Protection
To determine the need to add floor protection (D) beyond the hearth extension (A), the following
calculation must be done using the data in "Table 2 : Data for Floor Protection Calculation" of
this section: D = B - G, where G = A-C.
HEARTH SLAB:
NON-COMBUSTIBLE MATERIAL
FLOOR PROTECTOR:
NON-COMBUSTIBLE MATERIAL
B
C
D
E
F
A
G
HEARTH SLAB:
NON-COMBUSTIBLE MATERIAL
FLOOR PROTECTOR:
NON-COMBUSTIBLE MATERIAL
B
C
D
E
F
A
G
Additional Floor Protection - Raised Installation Additional Floor Protection - Not Raised Installation
1From door opening. The depth of the hearth extension in front of the insert is included in the calculation of the oor protector’s dimensions. The
masonry hearth should be at least 6" (152 mm) higher than the combustible oor in front of it and a oor protection must extend at least 16"
(406 mm USA) and at least 18" (457 mm Canada) without an R value. If the hearth elevation is lower than 6" (152 mm), the non-combustible (B)
oor protection in front of the insert should have an R value equal or greater than 2.00 and shall extend 27" (686 mm) in front of the unit.

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Table 2 : Data for Floor Protection Calculation
A B C D E Air Jacket
Maximum
Extended
Dimension
of the hearth
extension
See section
9.2.1 and
9.2.2
3 ⅝"
(93 mm)
G = (A-C)
D=B- G
7 ⅛"
(181 mm)
Back from
fireplace
facing 1 ⅜"
Minimum
Extended
Dimension
of the hearth
extension
See section
9.2.1 and
9.2.2
2 ¼"
(57 mm)
G = (A-C)
D=B- G
8 ½"
(216 mm)
Back from
fireplace
facing 2 ¾"
If the value (D) is negative or zero, additional floor protection in front of the unit is not needed
because the masonry fireplace hearth extension is long enough. If the value (D) is positive, an
additional floor protection in front of the hearth extension at least equivalent to the result (D)
must be added.
2.2.1 Installation Raised of 6" (152 mm) and Less
If non-combustible material floor protection needs to be added in front of and level with the
hearth extension of the masonry fireplace (F = 6" [152 mm) or less), an R-value equal to or
greater than 2.00 is required and should extend at least 27" (686 mm) in front of the unit (B).
Refer to "Additional Floor Protection - Not Raised Installation"
2.2.2 Installation Raised of More Than 6" (152 mm)
If the extension of the masonry hearth is raised at least 6" (152mm) from the floor protection, a non-
combustible material, without an R-value, must extend at least 16" (406 mm in USA) or 18" (457 mm
in Canada) in front of the unit (B). Refer to "Additional Floor Protection - Raised Installation".
2.3 R Value
There are two ways to calculate the R-value of the floor protection. First, by adding the R-values of
materials used, or by the conversion if the K factor and thickness of the floor protection are given.
To calculate the total R value from R values of the materials used, simply add the R-values of
materials. If the result is equal to or greater than the R-value requirements, the combination is
acceptable. R-values of some selected materials are shown below.
Table 3 : Thermal Characteristics of Common Floor Protection Materials1
MATERIAL CONDUCTIVITY (K)
PER INCH
RESISTANCE (R)
PER INCH THICKNESS
Micore® 160 0.39 2.54
Micore® 300 0.49 2.06
Durock® 1.92 0.52
Hardibacker® 1.95 0.51
Hardibacker® 500 2.3 0.44
1Information as reported by manufacturers and other resources.

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MATERIAL CONDUCTIVITY (K)
PER INCH
RESISTANCE (R)
PER INCH THICKNESS
Wonderboard® 3.23 0.31
Cement mortar 5.00 0.2
Common brick 5.00 0.2
Face brick 9.00 0.11
Marble 14.3 – 20.00 0.07 – 0.05
Ceramic tile 12.5 0.008
Concrete 1.050 0.950
Mineral wool insulation 0.320 3.120
Limestone 6.5 0.153
Ceramic board (Fibremax) 0.450 2.2
Horizontal still air (1/8" thick)10.135 0,920**
Exemple:
Required floor protection R of 1.00. Proposed materials: four inches of brick and one inch of
Durock® board:
Four inches of brick (R = 4 x 0,2 = 0,8) plus 1 inch of Durock® (R = 1 x 0.52 = 0.52).
0.8 + 0.52 = 1.32.
This R value is larger than the required 1.00 and is therefore acceptable.
In the case of a known K and thickness of alternative materials to be used in combination,
convert all K values to R by dividing the thickness of each material by its K value. Add R values
of the proposed materials as shown in the previous example.
Exemple:
K value = 0.75
Thickness = 1
R value = Thickness/K = 1/0.75 = 1.33
1Horizontal still air can’t be «stack» to accumulate R-values; each layer must be separated with another non-combustible material.

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3. Installing Options on Your Product and Replacing Parts
3.1 Replacement and Adjustment
3.1.1 Door
Note: The images shown are for guidance only and may be different from your product, but
the assembly remains the same.
In order for the insert to burn at its best efficiency, the door must provide a perfect seal with the
firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The
tightness of the door seal can be verified by closing and latching the door on a strip of paper.
The test must be performed all around the door. If the paper slips out easily anywhere, either
adjust the door or replace the gasket.

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3.1.2 Door Alignment
To align, open the door and loosen the pressures screws located on the lower and upper hinges
of the door using a 3/32” Allen key to free the adjustable hinge rods.
Using a flat screwdriver, turn the adjustable hinge rods in the direction shown to adjust the
doors. Tighten all door hinge pressure screws when they are at the desired positions.
Configurations 1-2-3-4-5-6, show in which direction these act on the adjustment of the door.
3/32"
5
6
3
2
A
B
1
4
4
2
A
B
1
3

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3.1.3 Gasket
It is important to replace the gasket with another having the same diameter and density to
maintain a good seal.
1. Remove the door and place it face-down on something soft like a cushion of rags or a piece of
carpet.
2. Remove the old gasket from the door. Use a screwdriver to scrape the old gasket adhesive from
the door gasket groove.
3. Apply a bead of approximately 3/16" (5 mm) of high temperature silicone in the door gasket
groove. Starting from the middle, hinges side, press the gasket into the groove. The gasket must
not be stretched during installation.
4. Leave about ½″(10 mm) long of the gasket when cutting and press the end into the groove. Tuck
any loose fibers under the gasket and into the silicone.
5. Close the door. Do not use the insert for 24 hours.
3.2 Mandatory Installation
• Empty the combustion chamber and install the air control handle (A) with the set screw (B) as
shown below:
B
A
Figure 8 : Empty the combustion chamber Figure 9 : Installing the air control wood handle

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• Install the combustion chamber side bricks as shown below.
Figure 10 : Install the Combustion Chamber Bricks Figure 11 : Combustion Chamber Bricks Layout
• Once the insert is properly positioned in the fireplace opening, secure the pipe with the pipe
connectors (B) and screws (C) provided. Then tighten the floor fixing bolts located on each side
of the unit (D).
C
B
D
C
DETAIL C

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3.3 Blower and Ash Lip Installation
Note: The images shown are for guidance only and may be different from your product, but
the assembly remains the same.
1. Install the ash lip on the insert with four
screws.
2. Center the blower on the ash lip and push
it against the firebox. Then push it until it
clips.

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3.4 Faceplate and Trims Installation
Note: The images shown are for guidance only and may be different from your product, but
the assembly remains the same.
1. Lay the panels on a flat and non abrasive surface. Align the top panel holes (A) with the left and
right panels (B). Secure together using the bolts (D) and nuts (C) provided.
A
B
B
C
D