Enviolo City User manual

enviolo Assembly Instructions 1
MAY 2021
VERSION 1
Assembly Instructions
CY 2021

enviolo Assembly Instructions 2
Table of
Contents
General Information
Envisioned Future
Product Overview
Compatibility Matrix
For Your Safety
For your Safety
Internal Gear Hub Components
AUTOMATiC Wire Harness
Step by Step Assembly Instructions:
enviolo Manual
Wheel Building
Assembly of the Sprocket
Assembly of the Manual Hub Interface
Assembly of the Manual Controller
Assembly of the Shi Cable Housing
Assembly of the Shi Cables
Set the Shi Cable Length
Assembly of the Rear Wheel
Adjustment of Cable Slack
enviolo AUTOMATiQ
Assembly of the Sprocket Magnet Ring
Assembly of the Hub Magnet Ring
Assembly of the AUTOMATiQ Hub Interface
Assembly of the AUTOMATiQ App
System Configuration – OEM
System Configuration – Mandatory
System Configuration – Registration
Assembly of the AUTOMATiQ Controller
Setup of the CLiQ Pure Controller
Setup of the CLiQ Plus Controller
Setup of the CLiQ Pro Controller
Setup of Integrated Systems
Integrated System Calibration
3
4
5
7
8
10
13
14
15
17
18
20
21
22
24
26
27
28
30
31
32
33
34
35
36
37
38
39
42
43
44
45
46
47
48
50
51
53
Troubleshooting
Assembly Torque Specifications
Replacement of Controller Cables
Replacement of the Freewheel
Replacement of the brake configurations
Disassembly of the Rear Wheel for Manual Variants
Disassembly of the Rear Wheel for AUTOMATiQ Variants
Reset CVP to Full Overdrive
Service Tools
Support & Service
Warranty Information
Warranty, Misuse and Exclusion of Liability

enviolo Assembly Instructions 3
Envisioned Future
You will see enviolo products in every city, every day.
Our products and services will empower bike makers to build personal
mobility vehicles for great multitudes of urban dwellers. These bikes
will change their riders’ lifestyles, have a wide variety of uses, and
solve problems in traditionally car-centered societies.
They will be available in many ways, so every person can afford them.
We will maintain loyal business relationships to build a culture of
authenticity and honesty with all stakeholders. These relationships
will be a beacon of change in creating urban communities focused on
sustainable, healthy, socially-responsible lifestyles. Soon, you will see
enviolo products in every city, every day.

enviolo Assembly Instructions 4
Product Overview
Interface
Twist Pure
& Pro
Manual
40T
Twist Display Pure
& Pro
Manual
44T
Controller
CliQ Pure
AutomatiQ
Pure 44T
CliQ Plus
AutomatiQ
Pro 40T
CliQ Pro
AutomatiQ
Pro 44T
City
Hub
Trekking Heavy Duty

enviolo Assembly Instructions 5
Compatibility
Matrix
Twist
Twist
Display
City Trekking Heavy Duty
CliQ
Pure
CliQ
Pro
CliQ
Plus
AutomatiQ
Pure 44T
AutomatiQ
Pro 40T
AutomatiQ
Pro 44T
Manual
40T
Manual
44T

For your
Safety
Please read the entire assembly instruction and pay special
aention to all safety warnings before use, replacement of
components or installation of enviolo components.
Failure to follow the warnings or improper installation, set
up, modification, or maintenance may result in material
damage or in personal injury. Save all safety warnings and
instructions for future reference.
enviolo Assembly Instructions 6

enviolo Assembly Instructions 7
Safety Notices: The following tools are required:
Flat tip screwdriver
Aention
This notice warns you about potential damage
to material.
Cuing pliers
Caution
This notice warns you about a dangerous
situation which can lead to minor or slight
injury if not avoided.
Allen keys
2 mm, 2.5 mm, 3 mm
Danger
This notice warns you about a dangerous
situation which can lead to slight injury if not
avoided.
Wrench or long socket
15 mm, 17 mm
Warning
This notice warns you about a dangerous
situation which can lead to serious or fatal
injury if not avoided.
For your Safety
The following safety symbols identify the levels of danger and must be
observed throughout this document:
Do not open our components yourself. All components have to be
maintained by trained service staff.

enviolo Assembly Instructions 8
Internal Gear Hub
Components
67.6
Centerline
49.0
Chainline 4.0
26.0 26.0
135 dropout width
183 axle width
15.5
ISO 6-bolt
disc brake
version
Ø 125
32 and 36 spoke
configurations
available
Ø 52.5
68
Ø 2.9
spoke hole
City & Trekking Internal Gear Hub
Heavy Duty Internal Gear Hub
21 7
7
5
6
Ø 125
Ø 52.5
68
Ø 2.9
spoke
hole
67.43 48.67
29.62 23.04
134.85
186.5
1 2
1
2
Acorn nuts (HW-ANUT-OE)
No-turn washer (HW-WASH-OE)
3 5
4 6
7
Sprocket snap ring (HW-RING-OE)
RH Hex nut (HW-HNUT-OE)
Manual Hub Interface (MHI-MT-44T-OE)
Manual Hub Interface (MHI-MT-40T-OE)
CVP
1
1
2
23
3
4
4

enviolo Assembly Instructions 9
Internal Gear Hub
Components
Heavy Duty 148 mm Internal Gear Hub
10 6
9
4
5
11 13 12 1 2 3 7 10
AC
BD
E
F
8b8a
A C
E
B D
F
Syntace (HW-SPCR-LHSYN-OE)
DT Swiss, Maxle, E-Thru
(HW-SPCR-LH-OE)
Syntace (HW-SPCR-RHSYN-OE)
DT Swiss (HW-SPCR-RHDTS-OE)
Maxle (HW-SPCR-RHMAX-OE)
E-Thru (HW-SPCR-RHSHIM-OE)
12
Ø 125
Ø 52.5
68
Ø 2.9
spoke
hole
1
2
3
4
5
6
7
Heavy Duty Hub
Manual Hub Interface
(MHI-MT-40T-OE)
Adapter, lock nut, 12 x 148 compatible
(HW-LNUT-OE)
Axle plate, 142 / 148 mm compatible
(HW-AXPL-LG-OE)
Retaining ring
(HW-RRING-13MM-OE)
Spacer, LH
Spacer, RH
10
11
12
13
8a
8b
9
Brake caliper mount IS to PM
Brake caliper mount PM to PM
Bolt, countersunk, Torx,
M4 x 0.7 x 8 (HW-CSB-M4X.7X8-OE)
Socket head cap screw, M6
(HW-SHCS-M6X1X60-OE)
Adapter, Torque Reaction
(HW-TORQ-WIDE-OE)
Spacer, disc brake, 12 x 148
(HW-DC-SPCR-OE)
Screw, buon head, M5 x 0.8 x 16L,
alloy (HW-BHS-M5X.8X16-OE)

enviolo Assembly Instructions 10
WIRE-AT3-DS-OE | 1.000 mm | Ø 3.7 mm
AUTOMATiQ
Wire Harness
1
23
43
2
1
4
J5
J6
J6
J15 J16
J15 HiroseJ6J5 J15 Hirose
V_BAT
GND
CAN_L
CAN_H
2
1
4
3
3
2
1
4
WIRE-AT3-400-OE* | 400 mm | Ø 3.7 mm
WIRE-AT3-600-OE* | 600 mm | Ø 3.7 mm
Available from drive
system manufacturer
* This connector is only required if the
counterplug is not provided by the drive
system manufacturer. Please contact the
drive system manufacturer for further
information. For Yamaha we offer an
alternative cable. Please contact the sales
team for further information.
Note: Pin numbering on AHI-side
is different from pin numbering on
cable-side
OR
I-Harness
Blutooth
connection

Step by Step
Assembly
Instructions
Enjoy the ride!
enviolo Assembly Instructions 11

enviolo Assembly Instructions 12enviolo Assembly Instructions 12

enviolo Assembly Instructions 13
• The anti-shi retainer provides 135mm spacing, and should remain
on the CVP during lacing and wheelbuilding.
• The maximum spoke diameter is #13/2.34mm
• The minimum spoke diameter is #14/2.00mm
• Suggested lacing is a 2-cross paern for 26 inch and 700c wheels.
• Use a 3-cross paern only if the rim allows the nipples to be
effectively in-line with the spokes.
• For 24 inch or smaller wheels a 1-cross paern is suggested.
A 3-cross paern is not recommended since the hub size makes the
angle between spoke and flange unfavourable.
• Radial lacing is not recommended.
• In order to have a symetric wheel assembly on the 148mm version,
please insert the wheel dishing spacer between the hub and the non
drive side bolt [A]. There are also wheel lacing adapters available for
faster assembly.
All components on the side of brake disc are not assembled.
Installation and repairs must be made by a
qualified bicycle mechanic.
This section assumes a level of knowledge and skill
consistent with that of an experienced bicycle
assembler or bicycle mechanic.
Our internal gear hubs can be laced in 20" to 29"
wheels. We offer both 32 and 36 hole variants.
When selecting spokes and rims, please ensure
you select durable spokes and rims suitable for
the use with an internal gear hub or rear motor.
They should be 13 or 14 gauge.
Wheel
Building
A
A

enviolo Assembly Instructions 14
Assembly of the
Sprocket
A
B
C
A
B
C
C
1. [A] Remove the anti-shi retainer (A) by pulling firmly away from the
enviolo internal gear hub.
2. [B] Install a standard 9-spline 3/32 inch (2.3mm) sprocket (B) with
the flat side facing the hub, followed by the supplied sprocket
spacer (C, if required), and secure with the sprocket snap ring.
3. The sprocket spacer is intended for sprockets that are 3/32 inch
(2.3mm) thick at the inner diameter. If the inner diameter is 0.17-0.18
inch (4.3-4.5mm) thick, like belt cogs, the spacer should not be
used.
4. If you are using the enviolo City+ hub you can also use a 3mm
offset sprocket single speed chains (1/8").
The offset is facing inward, moving the chain closer to the internal
gear hub.
All other enviolo hubs should only use 3/32 inch sprockets that
are flat on at least one side. If you use incompatible chains this
can lead to interference with the hub interface and damage to hub
components and may result in dangerous ride conditions for the
rider.
5. The enviolo hubs are compatible with 16 to 28 tooth sprockets.
6. If a hub interface is not installed immediately following the sprocket,
replace the anti-shi retainer (A).
[C] Note: If you are using the 16T sprocket, please make sure to use
1mm spacers on each side of the sprocket for proper fit and clearance.

enviolo Assembly Instructions 15
Assembly of the
Manual Hub Interface
A
B
C
1. [A] Use the uninstalled enviolo hub interface to determine the
desired orientation. Typical orientation is forward, parallel to the
chain stay or seat stay cable routing.
Move the enviolo hub interface along the dropout to ensure
clearance at different axle positions. For the Heavy Duty 148 mm
variant the orientation is not imporant.
2. [B] With the interface oriented correctly inside the right dropout,
the installation angle is the indicated angle of the dropout (20
degrees in this example).
Use the markings on the hub interface to determine your
approximate installation angle.
3. [C] There are 2 different hub interfaces, which fit the different axle
types (40 or 44T (A)).
Hub Interface
Compatibility & Orientation
A

enviolo Assembly Instructions 16
Assembly of the
Manual Hub Interface
D
E
D
F
4. [D] Remove the anti-shi retainer, if installed and ensure that
markings between the splined nut and the shi driver are aligned.
5. Suspend the hub interface over the right hand axle, and align the
axle flats with the installation angle.
6. Alternatively, a no-turn washer can be installed over the interface
to align the installation angle.
7. When the installation angle is aligned [F], ensure the hub interface
is set to full overdrive and seat the hub interface fully onto the
shi driver andt he spline nut until it is flush with the spline nut, as
shown.
8. Thread the r.h. nut , serrations facing outward, onto the axle and
tighten to 10-15 Nm (7-11 -lbs). Install the rear wheel.
9. [F] For the variants enviolo Heavy Duty 148 mm: Place the spacer
on the hub and thread the LNUT onto the axle and tighten to 5-6
Nm

enviolo Assembly Instructions 17
Assembly of the
Manual Controller
A
B
• Install right brake lever according to the manufacturer’s instruction.
• [A] Slide the controller onto the handlebar.
• [B] Install the right hand grip onto the handlebar according to the
manufacturer’s instructions.
• [B] Position the controller such that the display is visible to the rider
and the cable will be unobstructed.
• Barrel adjusters can be used for optimization of cable slack.
• Tighten the clamp bolt to 2.0 - 2.5 Nm (18 - 22 in-lbs).
Make sure that the controller and the brake lever
function properly and are unobstructed (re-adjust
if necessary). E.g.: the controller not being too
tightly mounted with the grip.
Never ride without the handlebar grips. The
turning grip of the controller could become
loose. This can result in a severe injury.

enviolo Assembly Instructions 18
Assembly of the
Shi Cable Housing
A
B
1. Route cable housing as shown from the controller to the manual
hub interface.
2. Measure, cut and install the appropriate length cable housing for
the bicycle.
3. Full-length housing is recommended for both shi cables.
4. Make sure that the cable housing lengths are sufficient to allow an
extreme turning angle. Also consider the influence of adjustable
handlebars and stems on the cable housing lengths.
5. Secure cable housing to the frame. The cable housing must remain
moveable for axle adjustment.
6. Avoid tight bends when installing the shi cable housing.
7. Leave at least 150mm of housing unsupported at the manual
hub interface to ease installation and removal of the shi cable
hardware.
8. With the housing length correct, install end caps at both ends of
each housing.
The underdrive cable end should be colored
green or black. The overdrive cable end will be
uncolored.
Ensure the housing diameter is correct. Too
big or too small diameters can have a negative
effect on shi forces and performance.
1
2
underdrive
overdrive

enviolo Assembly Instructions 19
120
mm
Assembly of the
Shi Cables
C
D
1. Install cable end hardware only by pulling cables at the end of the
housing. Never rotate the grip with cables unaached, as they can
bind inside the barrel adjuster.
2. Pass the shi cables through the appropriate cable housing and
ensure the housing is seated completely into the shier.
3. Thread both barrel adjusters completely clockwise (in) to provide
maximum installation slack.
4. Pull the underdrive shi cable, marked green or black, firmly at the
rear axle location until it stops, checking to make sure that the
shi indicator [C] goes completely flat (enviolo Twist Display), or
that the grip rotates fully in the counter-clockwise direction shown
(enviolo Twist controller, viewed from the right side of the bicycle).
5. Pass the underdrive shi cable through the UD cable stop [D] and
secure the UD cable stop at the distance shown [D] while pulling
the cable firmly.
6. Ensure that the cable housing is seated fully at the barrel adjuster.
7. Using a 2 mm allen, secure the cable and torque to 1.5 - 2.0 Nm
(13 - 18 in-lbs).

enviolo Assembly Instructions 20
Assembly of the
Shi Cables
E
F
8. Cut the excess cable as short as possible, at a maximum of 2.0 mm
from the end of the UD cable stop [E].
9. Pull the overdrive shi cable firmly at the manual hubinterface
until it stops, checking to make sure that the shi indicator [E]
goes into a steep hill (enviolo Twist Display controllers), or that the
grip rotates fully in the clockwise direction shown (enviolo Twist
controllers, viewed from right side of bicycle).
10. Make sure the underdrive shi cable and UD cable stop are free
and unobstructed
11. Pass the overdrive shi cable through the OD Latch [F] and secure
the OD latch at the distance shown while pulling the cable firmly.
12. Ensure that the cable housing is seated fully at the shier.
13. Using a 2 mm allen, secure the cable and torque to 1.5 - 2.0 Nm
(13 - 18 in-lbs).
14. Cut the excess cable at the OD latch marking, and tuck the
remaining cable length into the OD latch.
15. The cable hardware should appear as shown.