Enviro CARA DR 50-1628 User manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
BY: SHERWOOD INDUSTRIES LTD
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
50-1628
Cara DR
OWNER’S MANUAL
This appliance may be installed in an after-
market permanently located, manufactured
(mobile) home, where not prohibited by local
codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use
any phone in your building.
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call
the re department.
WARNING: If the information in this
manual is not followed exactly, a re or
explosion may result causing property
damage, personal injury or loss of
life. Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
FOR YOUR SAFETY: Do not store or use gasoline
or other ammable vapours and liquids in the
vicinity of this or any other appliance.
Massachusetts installations (Warning): This product must be installed by a licensed plumber
or gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts
code requirements: Flexible connector must not be longer than 36in., a shut off valve must be
installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A
carbon monoxide detector is required in all rooms containing gas red direct vent appliances.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.

2
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in
accordance with their instructions. Carefully read all the
instructions in this manual rst. Consult the building authority
having jurisdiction to determine the need for a permit prior
to commencing the installation.
• NOTE: Failure to follow these instructions could cause
a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your
re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It is
imperative the control compartments, burners and circulating
air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be
located out of high trafc areas and away from furniture and
draperies.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burn or clothing ignition.
• Young children should be carefully supervised when
in the same room as the appliance. Toddlers, young
children and others may be susceptible to accidental
contact burns. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access to a
replace or stove install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out
of the room and away from hot surfaces.
• Clothing or other ammable materials should not be
placed on or near the appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in
the absence of local codes, to the current CAN/CGA-B149
installation code (Canada) or National Fuel Gas Code ANSI
Z223.1.2 (USA)
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners
have gone out on their own, open the glass door and
wait 5 minutes to air out before attempting to re-
light the stove.
• Always keep the area around these appliances clear of
combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack
for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and
slight smoking will likely be noticed when the stove is rst
used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another
room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard,
coal, or any ammable liquids, etc., in this appliance.
• Do not use this heater if any part has been under water.
Immediately call a qualied service technician to inspect the
heater and to replace any part of the control or gas control
systems that have been under water.
• Do not abuse the glass by striking it or slamming the
door shut.
Safety Precautions
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW
CHILDREN TO TOUCH
GLASS.
WARNING

Table of Contents
3
Safety Precautions.....................................................................................................2
Table of Contents......................................................................................................3
Codes And Approvals.................................................................................................4
Specications............................................................................................................5
Rating Label Location.....................................................................................5
Dimensions....................................................................................................5
Operating Instructions...............................................................................................6
Pilot Lighting Instructions................................................................................6
Air Shutter......................................................................................................7
Remote controls (Optional).............................................................................8
Blower Speed (Optional).................................................................................8
Normal Sounds During Operation....................................................................8
Maintenance And Service...........................................................................................9
Routine Maintenance......................................................................................9
Cleaning The Painted Surfaces.........................................................................9
Check Pilot and Burner Flames........................................................................9
Glass Door Removal........................................................................................9
Replacing the Glass.......................................................................................10
Cleaning The Firebox....................................................................................10
Burner Removal & Installation.......................................................................10
Firebox Bafe Removal..................................................................................11
Fuel Conversion............................................................................................12
Initial Installation....................................................................................................14
Preparation For Installation...........................................................................14
Clearances to Combustibles...........................................................................14
Planning Your Installation..............................................................................15
Approved Vent Parts.....................................................................................15
Vent Termination Restrictions........................................................................16
Installation of Appliance................................................................................17
Installation with Optional Snorkel...................................................................19
Gas Line Connection and Testing...................................................................20
Electrical Requirements For Gas Valve and Optional Blower..............................21
Installation of Optional Blower.......................................................................22
Commonwealth of Massachusetts Installation Adendum...................................23
Secondary Installation.............................................................................................25
Installation of Log Set...................................................................................25
Installation of Rock Set.................................................................................27
Installation of Ceramic Firebox Liner (Optional)...............................................29
Trouble Shooting.....................................................................................................30
Parts List.................................................................................................................31
Parts Diagram.........................................................................................................33
Warranty.................................................................................................................34
Installation Data Sheet............................................................................................37

4
DIRECT VENT ONLY: This type is identied by the sux DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
REAR VENT DV Certied for installation from 0-2000 ft (0-610 m).
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 2000 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the
established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (Cara DR DV; NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO Cara DR Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
Codes And Approvals
• Is approved for bedroom or bed sitting room. (IN CANADA: must be
installed with a listed wall thermostat. IN USA: see current ANSI Z223.1
for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current
installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the
USA.
• Must be properly connected to an approved venting system and not
connected to a chimney ue serving a separate solid-fuel burning
appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for
the rst 4 hours. This will cure the paint, logs, gasket material and other
products used in the manufacturing process. It is advisable to open a
window or door, as the unit will start to smoke and can irritate some people.
After the unit has gone through the rst burn, turn the unit off including the
pilot, let the unit get cold then remove the glass door and clean it with a
good gas replace glass cleaner, available at your local ENVIRO dealer.

5
Specifications
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can
result in carbon monoxide (CO) poisoning and possible death.
Rating LabeL Location:
The Rating Label is located on the inside surface of the pedestal control door.
Dimensions:
Figure 1: Cara DR Exterior Dimensions.
21
1
/ 2 ”
(546mm)
21
1
/ 2 ”
(546mm)
36
1
/ 2 ”
(927mm)
15
3
/ 4 ”
(400mm)
32
5
/ 16 ”
(821mm)
16
7
/ 8 ”
(426mm)
17
3
/ 8 ”
(441mm)

6
Operating Instructions
For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating.
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
Figure 2: Lighting Instruction Label.
2. Start the pilot by pressing the gas control knob and turning it to PILOT.
While holding the gas control knob in, press the piezo ignitor several
times until the pilot light starts. Hold the gas control knob in for 30
seconds. Check that the pilot has fully engulfed the thermocouple
assembly (refer to Figure 6).
3. Start the main burner by turning the gas control knob to ON and then
turn the rocker switch to ON. Check that all burner ports have ame.
4. Leak test all gas joints again.
Pilot/Orifice
Ignitor
Thermocouple
Figure 3: Pilot Assembly.
1. Turn off the gas to the replace. If not recently done, remove the door and let the unit air out
for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints
with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.
CAUTION:
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to this appliance.
3. Turn off the gas control knob clockwise to the off position.
4. Open door. Wait fIve (5) minutes to clear out any gas. Close door. If
you smell gas STOP! Follow “B” in the above safety information.
If you do not smell gas go to the next step.
5. Find pilot-located to the left behind the side log.
Turn the gas control knob counter-clockwise to
“PILOT”. Push the gas control in fully and hold, keep knob
depressed for about 30 seconds after the pilot is lit.
Release knob. If pilot goes out, repeat steps 4 through 5.
Hot while operating. Do not touch, severe burns may result.
Keep children, clothing, furniture, gasoline or other flammable vapors away.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A) This appliance is equipped with a pilot, which must be lit by hand by
following these instructions exactly.
B) BEFORE LIGHTING smell all around the appliance area for gas and next to
the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical switch: do not
use any phone in your building. Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppliers instructions. If you cannot reach
your gas supplier, call the fire department.
C) Use only your hand to push in or turn the gas control knob; NEVER
use tools. If the knob will not push in or turn by hand, do not try to
repair it. Call a qualified service technician. Force or attempted repair
may result in a fire or explosion.
D) Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control
which has been under water.
LIGHTING INSTRUCTIONS
WARNING: This gas valve has a lockout device, which will not allow the
pilot burner to be relit until the thermocouple has cooled. If the knob does
does not pop up when released, stop and immediately call your service
technician or gas supplier. If the pilot does not stay lit after several tries,
turn the gas control knob to “OFF” and call your service technician
or gas supplier.
6. Turn the gas control knob counter clockwise to the “ON” position.
Flip the burner switch to “ON” THEN
TURN THE “HI/LOW” knob to the
desired setting.
7. Turn on the electrical power to the unit.
TO TURN OFF GAS TO APPLIANCE
1. Flip burner switch to “OFF”
2. Turn the gas control knob clockwise to the “OFF” position.
3. Turn off all electrical power to the appliance if service is to be
performed.
CAUTION: Do not operate this fireplace with the glass removed, cracked or broken. Replacement of the glass should be done by a licensed
or qualified person! This appliance needs fresh air for safe operation and must be installed with provisions for combustion and ventilation air.
See installation and operating instructions manual. Keep burner and control compartment clean.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, or loss of life. Refer
to owner's manual provided with this appliance. See installation and operating instructions accompanying appliance. Installation and service
must be performed by a qualified installer, service agency, or the gas supplier.
O
L
I
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P
TP TH TP TH
IN OUT
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I
L
O
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O
F
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I
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PiLot Lighting instRuctions:

7
aiR shutteR:
Air Shutter Adjustment Nut
Figure 5: Air Shutter Adjustment.
The air shutter is controlled by
sliding the air shutter adjustment
screw (shown in Figure 5) either
forwards or backwards. The
adjustment screw, for the primary
air, is located on the bottom of the
rebox. The air shutter nut can be
accessed by removing the control
panel. This is best done during the
initial installation.
Sliding the shutter forwards
increases the primary air while
sliding the shutter backwards
decreases the primary air.
The air shutter allows the amount
of air coming into the replace to be
adjusted in order to accommodate
different climates and venting
arrangements. Start the pilot and
then the burner. Make sure the pilot
ame is burning normally and none
of the burner ports are plugged. Let
the replace burn for roughly fteen
(15) minutes and then examine the
ames, compare the ames to
Figure 43 or Front Cover.
Operating Instructions
For Your Safety, Read Safety Precautions
And Lighting Instructions Before Operating
Cara
On/Off
High
Low
Off
Fan
Remote Control Receiver
(optional)
Ignitor
Figure 4: Cara DR Control Panel.

Operating Instructions
For Your Safety, Read Safety Precautions
And Lighting Instructions Before Operating
8
The ideal ame will be blue at the base and light orange above. The ames should be of medium height.
If the ames look like this (refer to Figure Figure 43 or Front Cover), no adjustment is needed. If the
ames are fairly short and mostly blue, the replace is getting too much air. Therefore, the air shutter
should be closed slightly until the correct ames are achieved. Flames that are very orange, with tall,
dark, stringy tips, are not getting enough air. Open the air shutter until the ames clean up. If the shutter
is opened, or closed all the way, and the correct ames cannot be attained, turn off the gas and contact
the dealer.
Warning: Incorrect air shutter adjustment may lead to improper combustion, which is a safety hazard.
Contact the dealer if there is any concern about the venturi adjustment.
Table 1: Air Shutter Setting Information.
Natural Gas Propane
Amount Air Shutter is Open ¼” (6mm) minimum Completely Open
Remote contRoLs (oPtionaL):
This replace can use an optional remote control or an optional cordless wall thermostat. If either of
these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the
rear of the unit) in the “ON” position. Consult the instructions included with the remote/wall thermostat
for operation guidelines.
bLoweR sPeeD (oPtionaL):
The blower will come on only when the replace is up to temperature (approximately 12 minutes with
unit on high). When installed, the blower is equipped with a variable fan controller, located in the front
control panel. This control will adjust the fan speed from high to low or turn the fan off.
noRmaL sounDs DuRing oPeRation:
Table 2: Normal Sounds
Component Sound & Reason
Cara Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot ame in on.
Blower / Fan Air movement that increase and decreases with the speed of the blower.
The blower is pushing the heat from the replace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.

9
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not
blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaning the PainteD suRfaces:
Painted faces should be wiped with a damp cloth periodically.
check PiLot anD buRneR fLames:
Door Hook
Door Hooks
Door Hook Slots
Figure 7: Door Removal / Installation.
IMPORTANT: If the door is not engaged
properly on the hooks, damage to the
replace and/or oor, personal injury, or
even death may occur.
1. Turn the unit off and wait until it has
cooled down.
2. Remove the cast iron louvers from above
the door by lifting the louvers up and
out.
3. Pull the two (2) door hooks, on top of the
door, forward and up (see Figure 7).
4. Lift the glass door assembly straight up
and out.
Ensure the door is properly fastened before
attempting to light the appliance. To re-
installing the glass door, slide the three (3)
door hook slots, on the bottom of the door,
over the three (3) door hooks on the unit.
Pull the two (2) door hooks, on top of the
door, forward and slide them into the two
(2) door hook slots.
Periodically do a visual check of the pilot ames. One ame
should encompass the ignitor and thermocouple and the
other should burn over the burner ports (see Figure 6). Also
check that the burner is operating correctly, refer to Figure
Figure 43 or Front Cover.
gLass DooR RemovaL:
Figure 6: Pilot Flame.

Figure 9: Install the Rock Set Burner to the Firebox.
10
Maintenance And Service
Replacing the glass:
IMPORTANT: Do not operate with the glass front removed, cracked or broken. The glass in the
replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement door
is required (see Parts List). Wear gloves when handling the damaged glass door assembly to prevent
personal injury. When the glass door assembly is being transported, it must be wrapped in newsprint and
tape and/or a strong plastic bag. Removal and replacement of the glass from the door must be done by
a licensed or qualied service person. The door assembly must be purchased from an ENVIRO dealer.
No substitute materials are allowed.
cleaning the FiRebox:
With the replace at room temperature, carefully remove the logs. Gently remove the ceramic burner
and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off
the logs and remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking
or severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large
amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs as in the Log
set instaLLation section.
buRneR Removal & installation:
IMPORTANT: Ensure the unit is off and at room temperature.
To remove the burner:
1. Remove the glass door as shown in the Maintenance and service - gLass door reMovaL.
2. Carefully remove the log set.
3. Slide the burner back just far enough so the front edge of the burner does not catch on the front lip
of the rebox.
4. Lift the front of the burner up and out of the rebox.
Mixing Tube Box
Mixing Tube
Figure 8: Install the Log Set Burner to the Firebox.
Mixing Tube Box
Mixing Tube

To install the burner:
1. Insert the mixing tube into the mixing
tube box (refer to Figure 8 or 9).
2. When the burner is resting in the
rebox ensure that the front edge of
the burner is lined up with the front
lip of the rebox (see Figure 10 or
11).
3. Re-install the log set or rock set
(see secondary instaLation - Log set
instaLLation or secondary instaLation -
rock set instaLLation) and the door.
4. Check burner for proper operation.
Figure 11: Align Rock Set Burner With Firebox.
Bring front lip of burner
to front edge of firebox.
Maintenance And Service
11
Figure 10: Align Log Set Burner With Firebox.
Bring front lip of burner
to front edge of firebox.
FiRebox baFFle Removal:
The rebox bafe can be remove when cleaning the venting pipe.
1. Remove the glass door as shown in the Maintenance and service - gLass door reMovaL.
2. Remove the two (2) Torx T-20 screws holding the front of the rebox bafe in place (refer to Figure
12). IMPORTANT: The bafe should be held in place when the screws are removed to prevent it from
falling, which could damage the rebox liner, log set, or rock set.
3. Carefully push the back of the bafe up while pulling the front down (see A’s in Figure 13) then pull
the bafe out of the rebox.
4. Re-install the rebox bafe and the door when done.
Figure 13: Firebox Bafe Removal.
A
A
B
Figure 12: Firebox Bafe Screws Removal.

12
Maintenance And Service
Fuel conveRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a re, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualied service agency is responsible for
the proper installation of this kit. The installation is not proper or complete until the
operation of the converted appliance is checked as specied in the manufacturer’s
instructions supplied with the kit.
Figure 14: Removing the orice.
Kit Parts List:
Orice (NG - PO512-42 DMS or LP - PO512-54 DMS)
Installation instruction sheet
Carefully inspect all parts supplied with this conversion kit. If
any parts have been damaged or are missing, contact your
dealer, distributor or courier company to have them replaced
before starting this installation.
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position
and shut the gas supply off at the shut-off valve upstream
of the unit. CAUTION: The gas supply must be shut off
prior to disconnecting the electrical power and before
proceeding with the conversion. Allow the valve and unit
to cool down to room temperature.
2. Remove the glass door as shown in the Maintenance and
service - gLass door reMovaL.
3. Carefully remove the log set.
4. Slide the burner back just far enough so the front edge of
the burner does not catch on the front lip of the rebox.
Lift the front of the burner up and out of the rebox. See
Maintenance and service - Burner reMovaL & instaLLation.
5. Convert the burner orice:
a) Remove the main burner orice with a ⅜” socket
(refer to Figure 14).
b) Install the alternate orice from the kit.
6. Convert the pilot injector:
a) Loosen the pilot stem a half turn using a 7/16” wrench
(refer to Figure 15).
b) Slide the tab to the other side of the pilot stem (refer
to Figures 16 & 17).
c) Tighten the pilot stem.
Figure 15: Turning Pilot Stem.
Natural Gas Position:
NA Stamp Visible
.020” (0.51mm) Hole Size
L.P. Gas Position:
LP Stamp, Hole, & Red
Colour Code Visible
.014” (0.36mm) Hole Size
Figure 16: NG & LP Gas Positions on Pilot.

Figure 18:
Removing valve
cap.
Maintenance And Service
screw must be not visible.
Figure 20: Flip
valve screw.
Red o-ring
is not visible
Red o-ring
is visible
LPG Configuration
h) Re-attach the black protection cap that
was removed in step a (Figure 18).
8. Re-install the burner, ceramic panels, log
set and glass door. Also refer to Secondary
InStallatIon - log Set InStallatIon. When
re-installing the burner, ensure that the
burner to pilot hood relationship is similar
to what is shown in Figure 22.
9. Reconnect the main gas line if it was Figure 21: O-ring on valve screw.
Loosen
Tighten
Figure 19: Removing
valve screw.
e) Flip the screw (refer to Figure 20).
f) Using the Allen wrench as shown
in Figure 19, rotate the screw
clockwise until a torque of 9 inch lbs.
WARNING! Do not over tighten the
screw. It is recommended that you
grip the wrench by the short side.
g) Verify that if the conversion is from
NG to LPG, the screw must be re-
assembled with the red o-ring visible
(refer to Figure 21). If the conversion
is from LPG to NG, the red o-ring of the
Figure 22. Pilot assembly
beside the burner
disconnected and open the shut-off valve at the gas line to the unit.
10. Use a small brush to apply a warm soapy water solution to all gas
connections (use a half dish soap and half warm water). If a gas leak
is present, bubbling will occur. Gas leaks can be repaired by using an
approved pipe thread sealant or approved Teon tape. NEVER USE AN
OPEN FLAME WHEN TESTING FOR LEAKS.
11. Reconnect the electrical power to the unit.
12. Relight the main burner in both the “HI” and “LO” positions to verify
proper burner ignition and operation and proper ame appearance
(refer to Figure 43 or Front Cover). Also refer to Secondary InStallatIon
- log Set InStallatIon for a ame appearance picture.
13. MAKE SURE that the conversion label is installed on or close to the
rating label to signify that the unit has been converted to a different
fuel type.
Fuel
Conversion
Tab on Pilot
7. Convert the SIT gas valve:
a) Remove the extension knobs from the valve.
b) Remove the black protection cap from the HI/LO knob
by hand shown in Figure 18.
c) Insert a 5/32” or 4 mm Allen wrench into the hexagonal
key-way of the screw (see Figure 19), rotate it counter-
clockwise until it is free and extract it.
d) Check that the screw is clean and if necessary remove
dirt.
Figure 17: Fuel Conversion Tab on Pilot.
13

14
Initial Installation
QUALIFIED INSTALLERS ONLY
WARNING: Operation of this heater when not connected to a properly installed and maintained venting
system can result in carbon monoxide (CO) poisoning and possible death.
PreParation For installation:
• If you are converting to a Cara DR unit, follow the instructions in this Manual, especially
referencing the Conversion and Venting sections.
• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is
found, please report it to both the carrier and your dealer as soon as possible.
• Before beginning, carefully check the glass door and the log set
• Locate a position where the ue system of the stove can be properly installed without damaging the
integrity of the building; e.g. cutting a wall or ceiling joist.
• Check stove and ue system clearance requirements.
• Locate the stove where it can be accessed by a gas supply line.
• Locate the stove in a large and open room that is centrally located in the house. This will optimize heat
circulation and comfort.
• As the stove can be equipped with a convection fan, ensure that an electrical outlet is within 6 ft (1.8
m) of the stove.
• The ow of combustion and ventilation air must not be obstructed.
ClearanCes to Combustibles:
CLEARANCES MUST BE SUFFICIENT TO ALLOW ACCESS FOR MAINTENANCE AND SERVICE.
Table 3: Clearance to Walls in an Open Area, refer to Figure 23.
Letter Description Clearance
A Sidewall to unit 11 inches (279 mm)
B Backwall to unit 2.5 inches (64 mm)
C Corner to unit 2.5 inches (64 mm)
D Ceiling to oor 90 inches (2286 mm)
E Floor (on hardwood and linoleum) 0 inches (0 mm)
Figure 23: Clearance to Walls in an Open Area, refer
to Table 3.
Table 4: Clearance to Walls in an Alcove
Description Clearance
Minimum Width 43½ inches (1105 mm)
Minimum Height 48 inches (1219 mm)
Maximum Depth 24 inches (610 mm)
B
A
Back Wall
Side Wall
C
Adjacent Wall

Initial Installation
QUALIFIED INSTALLERS ONLY
Planning Your installation:
The Cara DR is only for horizontal rear vent installations. The maximum horizontal is 2’ (61 cm) and the
slope on the vent must be 1¼” per foot (3.2 cm per 30 cm). No vent restrictor is required and no elbows
are allowed. When planning your installation, it will be necessary to select the proper length of vent pipe
for your particular requirements. It is important to note when passing through a wall, the maximum
allowable wall thickness is 10 inches (25.4 cm); 1½ inches (3.8 cm) clearance to combustibles must be
maintained. To connect the venting system to the appliance ue outlet, a twist-lock adapter is built into
the appliance at the factory.
Note: If necessary to get above grade the Cara DR can be installed using a 14” or 36” snorkel.
aPProved vent Parts:
Table 5: Approved Vent Manufacturers.
Manufacturer Trade Name Nominal Sizes
American Metal Products AmeriVent Direct 4” - 6 5/8”
Security Chimneys International LTD Secure Vent 4” - 6 5/8”
Selkirk Metalbestos Direct-Temp 4” - 6 5/8”
Simpson Dura-Vent Direct Vent GS 4” - 6 5/8”
Table 6: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS).
Direct Vent GS Direct-Temp Secure Vent Ameri Vent Direct Description
908 4DT-6 SV4L6 6” pipe length
4D7 7” pipe length
907 4DT-9 9” pipe length
906 4DT-12 SV4L12 4D12 12” pipe length
904 4DT-24 SV4L24 4D2 24” pipe length
942 4DT-WT SV4RSN 4DWT Wall thimble
970 4DT-HKA SV0SHK 4DHTK1 Horizontal termination kit (SD: Basic Kit,
SEL: Kit A, SC: Standard Kit)
984 4DT-HC SV4CHC 4DHC Horizontal square termination
The Cara DR replace has been tested and certied for use with AMERICAN METAL PRODUCTS
“AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S
“SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “DIRECT-TEMP VENT SYSTEM” kits are available for
horizontal venting. When using Simpson Duravent, it is recommended that, before installation, a bead
of RTV High Temperature Silicone should be applied to each outer vent joint, and Mil-Pac to each inner
joint. When planning an installation, it will be necessary to select the proper length of vent pipe for the
particular requirements.
WARNING: Do not mix parts from different vent manufacturers’ systems. EXCEPTION TO WARNING:
This product has been evaluated by Intertek for using a Direct Vent GS starting collar in conjunction
with Secure Vent, Direct-Temp, and Ameri Vent Direct venting systems. Use of these systems with the
Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WH listing of the
appliance.
15

16
1 In accordance with the current CSA B149, Natural Gas and Propane Installation Code.
2 In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates. Clearance in accordance with installation codes and the requirements of the gas supplier.
t A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings.
+ Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
NOTE: Venting terminals shall not be recessed into walls or siding.
Figure 24: Vent Termination Restrictions, refer to Table 7.
Initial Installation
QUALIFIED INSTALLERS ONLY
vent termination restriCtions:
A
A
DE
LB
C
F
B
B
B
JMK
G
H
I
Openable
Fixed
Closed
Openable Fixed
Closed
Termination Cap Air Supply Inlet Gas MeterG
G
Restriction Zone
(Termination not allowed)
N
O
Letter Canadian Installation 1US Installation2Description
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
condensation).
D 22-3/4 in (57.8 cm)* Vertical clearance to ventilated soft located above the
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
E 22-3/4 in (57.8 cm)* Clearance to unventilated soft.
F 12 in (30 cm)* Clearance to outside corner.
G 18 in (45.7 cm)* Clearance to inside corner.
H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
Clearance to each side of center line extended above
meter/regulator assembly.
I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.
J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
the combustion air inlet to any other appliance.
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
ft (3 m) horizontally
Clearance to mechanical air supply inlet.
L 7 ft (2.13 m)t 7 ft (2.13 m)*t Clearance above paved sidewalk or paved driveway located
on public property.
M 12 in / 30 cm+12 in / 30 cm*+Clearance under verandah, porch, deck, or balcony.
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
wall) for vertical terminations.
O 12 in (30 cm) Clearance above roof line for vertical terminations.
Table 7: Vent termination clearances, refer to Figure 24.

Initial Installation
QUALIFIED INSTALLERS ONLY
InstallatIon of applIance:
Sealant
Female
Locking
Lugs
Male
Locking
Lugs
Figure 26: Twist-Lock
Connection.
- PO512-54 DMS). Refer to Maintenance and Service - Fuel converSion.
3. Set the appliance in the desired location. Check to determine if wall studs are in the way when the
venting system is attached. If this is the case, you may want to adjust the location of the appliance.
4. Direct vent pipe and ttings are designed with special twist-lock connections. Assemble the desired
combination of black pipe and elbows to the appliance adapter with pipe seams oriented towards the
wall or oor, as much out of view as possible.
17
Figure 25: Converting Top Vented into Rear Vented.
Venting
Gasket
Rotate 180
o
1. This unit has been shipped as a top-vented
freestanding unit and must be converted to a
rear vented unit before installed.
a. Carefully remove the trivet and the stovetop.
Place on a soft surface as not to damage the
nish.
b. Remove the four (4) ¼” screws that hold the
ue collar elbow to the unit body.
c. Carefully remove the elbow being sure not to
damage the gasket that is glued to the ue
collar elbow, it seals the ue to the rebox
(see Figure 25).
d. Turn the elbow 180° to the rear vent position
and re-fasten with the screws removed in
step b.
2. This unit has been shipped with a Cara
orice installed and it must be replaced with
a Cara DR orice (NG - PO512-42 DMS or LP
Place a bead of Mil-Pac on the outer edge of the inner exhaust pipe
(non-ared end). Place a bead of high temperature silicone on the male
edge of the outer pipe. Push the pipe sections completely together, then
twist-lock one section clockwise approximately ¼ turn, until the two (2)
sections are fully locked. The female locking lugs will not be visible from
the outside, on black pipe. They may be located by examining the inside
of the female ends as shown in Figure 26.
Notes:
(a) Twist-lock procedure: four (4) indentations, located on the female end
of the pipes and ttings, are designed to slide straight onto the male ends
of adjacent pipes and ttings, by orienting the four (4) pipe indentations so
they match and slide into the four (4) entry slots on the male end.
(b) Pipe minimum clearances to combustibles must be maintained; 2”
(51mm) at top, 1½” (38mm) at sides, 1½” (38mm) at bottom.
3. With the pipe attached to the stove in the correct location, mark the wall for a 10” (25.4cm) x 10”
(25.4 cm) square hole (refer to Figure 27). The center of the square hole should match the center line
of the horizontal pipe. Cut and frame the 10” (25.4cm) x 10” (25.4cm) hole in the exterior wall where
the vent will be terminated. Refer to Figure 24 and Table 7. If the wall being penetrated is constructed
of non-combustible material i.e. masonry or concrete, a 7” (17.8cm) hole is acceptable.
4. Position the horizontal vent termination in the center of the 10” (25.4cm) x 10” (25.4cm) hole, and
attach to the exterior wall with the four (4) screws provided. Before attaching the vent termination to
the exterior wall, run a bead of non-hardening mastic around the edges, so as to make a seal between

Initial Installation
QUALIFIED INSTALLERS ONLY
Wood screws (x4)
Cut vinyl siding
away to fit standoff
Bolt (x4)
required
Nut (x4)
required
Wood
screw (x4)
Figure 29: Installing Vent Cap with Vinyl Siding
Stand-Off.
Figure 30: Installing Horizontal Vent
Termination.
18
Woodscrews
Wall Thimble
Strap
Sheet metal
screws
Fold strap
here
11/4"
(3.2cm)
Figure 28: Installing Decorative Wall Thimble.
the termination and the wall. The arrow on the vent termination
should be pointing up, insure that the proper clearances to
combustible materials are maintained.
5. Before connecting the horizontal run of the vent pipe to the vent
termination, slide the black decorative wall thimble cover over the
vent pipe.
6. Slide the appliance and vent assembly towards the wall, carefully
inserting the vent pipe into the cap assembly. It is important that
the vent pipe extend into the vent cap a sufcient distance with a
minimum of 1¼” (3.2cm) overlap. Secure the connection between
the vent cap pipe and the vent cap by attaching the two sheet
metal straps extending from the vent cap assembly into the outer
wall of the vent pipe. Use the two sheet metal screws provided to
connect the straps to the vent pipe. Bend any remaining portion of
the sheet metal straps back towards the vent cap, so the decorative
wall thimble will conceal it (see left image in Figure 28).
10"
(254mm)
10"
(254mm)
Figure 27: Wall Framing Hole for
Horizontal Installation.
7. Slide the decorative wall
thimble up to the wall
surface and attach with
the screws provided. Apply
decorative brass or chrome
trim if desired (see right
image in Figure 28).
NOTES:
(a) The four (4) wood screws
provided should be replaced
with the appropriate fasteners
for stucco, brick, concrete, or
other types of siding.

19
(b) For buildings with vinyl siding, a vinyl siding standoff,
should be installed between the vent cap and the exterior
wall (see Figure 29). Attach the vinyl siding standoff to the
horizontal termination. The vinyl siding standoff prevents
excessive heat from possibly melting the vinyl siding material.
Note that the horizontal vent termination bolts onto the at
portion of the vinyl siding standoff (shaded area in Figure 29),
so that an air space will exist between the wall and the vent
termination.
(c) The horizontal run of vent pipe must be level and should
have a 1¼ inch (32mm) rise for every one foot
(305mm) of run towards the termination. Never allow
the vent to run downward. This could cause high temperature
and may present the possibility of a re.
(d) The location of the horizontal vent termination on the
exterior wall must not be easily blocked or obstructed.
(e) When installing a vent pipe in a chase the minimum
clearance to combustibles is 2” (51 mm).
(f) Maintain manufacturer’s clearances to combustibles with
venting.
Initial Installation
QUALIFIED INSTALLERS ONLY
Vent Pipe
Inside Finished Collar
Dry Wall
Wall Thimble
Exterior Wall
Siding
Vent Terminal Maximum 36”
(914mm) High Snorkel Kit.
Figure 32: Installation for Cara DR with a
snorkel.
If necessary to get above grade the Cara DR can be
installed using a 14” or 36” snorkel.
Place the unit into position.
Attach a small section of pipe on the unit and mark exterior
wall where vent would pass through the wall.
Cut a 10” (25.4 cm) minimum hole in the wall to maintain
clearances to combustibles. Frame hole as shown in Figure
27.
Install a wall thimble, interior nished collar, and the vent
section through the wall.
Seal around the vent terminal to the structure using a non-
hardening mastic.
Also refer to initial inStallation - inStallation oF appliance.
InstallatIon wIth optIonal snorkel:
Vent Pipe
Inside Finished Collar
Dry Wall
Wall Thimble
Exterior Wall
Siding
Vent
Terminal.
Figure 31: Installation for Cara DR.

Initial Installation
QUALIFIED INSTALLERS ONLY
Gas lIne connectIon and testInG:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to
this appliance.
O
L
I
T
P
TP TH TP TH
IN OUT
H
I
L
O
N
O
F
O
F
L
I
P
T
O
Manifold
Pressure Tap
Inlet
Pressure Tap
Hi/Low
Knob
Pilot Adjustment
Screw
Gas Control
Knob
Figure 33: Fully Labeled Gas Valve.
GAS LINE CONNECTION
• This stove is equipped with a certied exible pipe
located on the right side of the unit terminating in a ⅜”
male NPT tting. Consult your local authorities codes or
the CAN/CGA B 149 (1 or 2) installation code in Canada,
or in the USA gas installations follow either local codes
or the current edition of the National Fuel Gas Code ANSI
Z223.1.
• The efciency rating of this appliance is a product
of the thermal efciency rating determined under
continuous operating conditions and was determined
independently of any installed system.
The appliance and its shutoff valves must be disconnected from the gas supply piping system during any
pressure testing where the pressure exceeds ½ PSIG (3.45 KPa) or damage will occur to the valve.
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than
½ psig (3.45 KPa).
Always check for gas leaks with a soap and water solution after completing the
required pressure test.
TO TEST VALVE PRESSURES
The pressure taps are located on the left side of the valve
• Turn set screw 1 turn counter clockwise to loosen,
• Place 5/16” (8 mm) I.D. hose over pressure tap system.
• Check pressures using a manometer.
• When nished, release pressure, remove hose & tighten set screw.
Table 8: Pressure and BTU Information.
Natural Gas Propane
Main Burner PO512-42 DMS PO512-54
Manifold Pressure 3.8” W.C. / 0.95KPa 11.0” W.C. / 2.7KPa
Min. Manifold Pressure 1.1” W.C. / 0.27KPa 2.9” W.C. / 0.72KPa
Max Supply Pressure 7.0” W.C. / 1.74KPa 13.0” W.C. / 3.28KPa
Min. Supply Pressure 5” W.C. / 1.24KPa 12.0” W.C. / 2.98KPa
Max BTU/hr Input 26,000 BTU/hr (7.62 KW) 26,000 BTU/hr (7.62 KW)
Min. BTU/hr Input 15,000 BTU/hr (4.4 KW) 14,000 BTU/hr (4.1 KW)
Venturi Setting ¼” (6mm) minimum Completely Open
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
20