ergolet Helios/150 User manual

Helios/150
Mobile hoist
r m
User manual
Important information
Please read this user manual carefully
before using the product!
This user manual is intended as a guide
for caregivers and other users, as well as
technical personnel during servicing and
maintenance of the product.
maintenance of the product.
Date: 04-05-2017
Ver: 3

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CONTENTS
1AIM AND USE ____________________________________________4
Purpose __________________________________________ 4
Safety instructions__________________________________ 4
Before use ________________________________________ 5
Terminology_______________________________________ 5
Unpacking ________________________________________ 7
Assembly instruction ________________________________ 7
Spreader bar and lifting slings_________________________ 9
2FUNCTIONS _____________________________________________10
Pictograms and functions –Control-box _______________ 10
Pictograms and functions –Hand control ______________ 11
Safety functions___________________________________ 12
Charging_________________________________________ 12
Transport ________________________________________ 13
3MAINTENANCE __________________________________________14
Cleaning _________________________________________ 14
Storage__________________________________________ 14
4CHECK AND TROUBLESHOOTING____________________________14
Annual check _____________________________________ 14
Troubleshooting __________________________________ 15
5TECHNICAL SPECIFICATIONS AND DIMENSIONS________________16
Technical specifications_____________________________ 16
Dimensions ______________________________________ 17
6ENVIROMENT AND QUALITY _______________________________18
Disposal _________________________________________ 18
Quality __________________________________________ 18
Symbols and abbreviations __________________________ 19

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1AIM AND USE
Helios/150 is available with manual leg spreading and electric leg spreading.
Description of the hoist applies to both models.
Purpose
Helios/150 is a mobile hoist designed to transfer persons in institutions such as nursing homes,
hospitals, care centres and in home care. Helios/150 can be used for transfer between bed and
chair/wheelchair, from chair to another chair and from chair to a toilet.
Helios/150 is approved to transfer with a maximum load of 150 kg.
The use of the Helios/150 requires the following instructions:
•Personnel have received qualified instruction in using the mobile hoist.
•The mobile hoist has been assembled correctly and according to the user instruction.
•NEVER use the mobile hoist for other purposes than described in this user instruction.
•Persons, who are transferred, must not be squeezed or trapped in the lifting
situation.
•The mobile hoist has been developed for use with Winncare Nordic ApS lifting slings
and other sling products authorized by Winncare Nordic ApS. See Winncare Nordic
ApS ’s user instruction for slings for specific information about which models can be
used.
•The mobile hoist is intended for indoor use under normal temperatures (+2 –+40 C°)
and relative humidity (40-90%).
Safety instructions
Important –Warning!
This user instruction must be read thoroughly before the mobile hoist is taken into use.
•All parts must be mounted correctly according to this user instruction.
•There must be no indication of wear and tear on the mobile hoist or the lifting sling.
•NEVER begin lifting if there is suspicion of any defect (abnormal sound, loose brackets
etc.). In such cases, it is important to find the cause of the problem and take the
mobile hoist out of service and contact your dealer or Winncare Nordic ApS.
•The lifting capacity is 150 kg and must NEVER be exceeded. When using the mobile
hoist in connection with other components e.g. slings it is always the component with
the LOWEST weight capacity that decides the maximum lifting capacity.
•Ensure that neither carers/helpers nor patients/users can be hurt during the lifting.
•Never lift higher than necessary in the actual lifting situation.
•See section 4.1 (annual check) for further information.
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Before use
The carer/helper is responsible for ensuring that a check is carried out BEFORE the mobile hoist
and accessories are used, including the following:
The following items are checked before use:
•Check that the mobile hoist is complete and no parts are missing.
•Check that there are no signs of rust, wear and tear or other defects. If there is any sign
of a defect the mobile hoist must be taken out of use.
•Check the key functions, up/down and the leg adjustment are working on both the
control box and the hand control. If the checks or the use of the hoist generate unusual
noises, then the hoist must not be used before a qualified technician has carried out a
safety check on the hoist.
•Check the lifting slings for any damages especially as regards to the lifting straps for
tears in the material. The slings must not be used if defects are detected.
•If in any doubt concerning the use of mobile hoist or lifting slings, contact Winncare
Nordic ApS for advice and guidance.
Terminology
Hoist with manual leg spreading (Fig 1.4a)
Base for manual leg
spreading
Hand control
Handles
Control box, emergency
stop
Actuator
Lifting arm
Mast
Leg
Spreader bar
Fig. 1.4a

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Hoist with electric leg spreading (Fig 1.4b)
Fig. 1.4b
Handles
Hand control
Actuator
Control box, emergency
stop
Mast
Lifting arm
Base electric leg
spreading
Spreader
bar
Leg

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Unpacking
Check that all the parts are present and undamaged. Any suspicion of damage or shortage should
be reported to your dealer or Winncare Nordic ApS. We recommend that the box packaging is
kept if the mobile hoist is to be used on other sites or for return shipment in case of repair or
annual check.
Content of the box:
1. Base Unit
2. Mast and lifting arm with
spreader bar
3. Actuator
4. Hand control
5. Control box
6. User instruction
Assembly instruction
Following step by step the assembling guidance:
1. Place the base unit on the floor and
brake the wheels. (Fig. 1.6A)
2. Assemble the mast/lifting arm to the base
and tighten the hand screw. (Fig 1.6B +
1.6C)
Fig. 1.6A
Fig. 1.6B
Fig. 1.6C

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Fig. 1.6D
Fig. 1.6E
3. Assemble the actuators piston rod to the lifting arm. Use a 5mm Allen key and a 13mm
spanner to tighten the bolt /nut. (Fig. 1.6D+1.6E). Put the cap on the nut.
4. The hand control, lifting arm and
electrical leg spreader are connected to
the control box. (Fig 1.6F)
(See section 2.1 –functions /
connection).
Fig. 1.6F

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Spreader bar and lifting slings
The mobile hoist is equipped with a spreader bar, which is designed for use with Winncare Nordic
ApS lifting slings. Winncare Nordic ApS ´s lifting slings have 4-6 lifting straps and are designed for
lifting hooks larger than ø8mm.
If using non-authorized slings, Winncare Nordic ApS will have no responsibility for faults or
accidents.
Winncare Nordic ApS can assist in choosing the correct sling and also offers training sessions in
transfer techniques and the correct use of slings.
Attach the sling to the spreader bar
Winncare Nordic ApS excludes any liability if the sling is not correctly attached to
the hook on the spreader bar.
It is always the responsibility of the helper to ensure that the correct sling is used
and that it is suitable for the need/purpose.
1) Attach the sling strap to the open hook.
Note: On some models, there are straps of different colours. It
is important here that the same colour is used on the hooks on
each side in order to avoid an uneven lift.
2) Pulling the strap down causes the lock to close with a
”click”.
Note: The lifting hook is designed in such a way that the user's
weight automatically keeps the hook locked.
To unhook the strap, pulling the strap up causes the hook to open.
Care should be taken to avoid the user’s fingers becoming caught in the hook.
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2FUNCTIONS
Pictograms and functions –Control-box
(1) Connecting plug –power supply
(2) Connecting plug –hand control
(3) Connecting plug - lifting actuator
(4) Connecting plug - electrical leg spreading
4
a
2
a
3
a
1
i
(5) Emergency stop –See section 2.3
(6) Charge –indicates charging on the battery (see section 2.4).

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Pictograms and functions –Hand control
Manuel leg spreading
1. Up –Press the button continuously and the lift moves
upwards. The lift will stop by releasing the button.
2. Down –Press the button continuously and the lift
moves downwards. The lift will stop by releasing the
button.
Electrical leg spreading
1. Up –Press the button continuously and the lift moves
upwards. The lift will stop by releasing the button.
2. Down –Press the button continuously and the lift
moves downwards. The lift will stop by releasing the
button.
3. Leg spreading in –Press the button continuously and
the leg spreading moves together. Stop by releasing
the button.
4. Leg spreading out –Press the button continuously and
the leg spreading will spread outwards. Stop by
releasing the button.

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Safety functions
Emergency stop:
This function is only to be used in an emergency e.g. if the mobile
hoist does not react or does not stop after pressing a button on
the hand control.
If the emergency button has been activated all functions
immediately stop. The emergency stop can be released by turning
the red button a ¼ turn to the right. (Fig 2.3A)
Emergency lowering:
This function is only to be used in an emergency, where it is
necessary to safely lower a patient. The emergency lowering is
placed on the lifting actuator, and is activated by turning the
handle in the direction of the arrow, thereby the lifting arm is
lowered slowly. (Fig. 2.3B)
Applies for both functions:
If the emergency button/lowering handle has been activated due to an emergency, the mobile
hoist must not be used again before a check has been made and any defect repaired.
In any doubt, please contact Winncare Nordic ApS.
Charging
The mobile hoist is equipped with a battery that requires regular charging. Winncare Nordic ApS
recommends that the battery is charged when the mobile hoist is not in use or every night. The
mobile hoist can be charged from the mains (wall outlet).
1. Battery indicator –During charging the indicator will flash yellow and
changes to steady yellow light when the battery is fully charged.
2. Hand control indicator –Lights green when the handset is activated.
3. Emergency lowering –Press to lower the lift if the handset is not
responding. The battery must be charged to use this function.
Fig. 2.3A
Fig. 2.3B

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Battery alarm:
If the power of the battery is low, an audible alarm will sound when the hand control is
activated.
Charge directly from the wall outlet
1) Make sure that the emergency stop is not pressed in.
2) Insert the plug into the mains.
3) The cable from the charger to the mains must be loose.
4) On the control box there is a diode, that flashes when charging the battery, and changes to
steady yellow light when the battery is fully charged.
Note: The mobile hoist cannot be overcharged.
Transport
The mobile hoist is most safely transported using the original packing.
Symbols are printed on the packaging to ensure the best information to carrier companies.

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3MAINTENANCE
Cleaning
The mobile hoist may be cleaned using a slightly damp cloth with a standard household cleaning
agent. Chemicals and other strong/abrasive agents must not be used.
It is recommended that the mobile hoist be cleaned after each use to avoid infection. The mobile
hoist can be disinfected with household alcohol.
Storage
The mobile hoist must be stored in a dry environment with relative humidity under 90%.
If the mobile hoist is not to be used over a longer period, it is best to fully charge the unit and
activate the emergency button to preserve the battery before putting in storage.
4CHECK AND TROUBLESHOOTING
Annual check
Helios/150 must be inspected at least annually in accordance with EN/ISO 10535, Annex B,
which recommends that a qualified person with knowledge to the product carries out a service
and weight test.
It is the legal owner of the product who is responsible for ensuring that the service is carried
out.
Schedule for the inspection may be requested from Winncare Nordic ApS.
If it is necessary to replace any parts due to wear or damage these must be obtained/purchased
from Winncare Nordic ApS.
Scheduled maintenance and replacement of parts must always be carried out by a qualified
person.
Warranty
2 years warranty against manufacturing or material defects. For more information contact
Winncare Nordic ApS.

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Troubleshooting
Fault:
The hoist does not react
when the hand control
buttons UP/DOWN are
used.
Possible cause:
Emergency stop is activated.
Solution:
Release the emergency stop (see section 2.3)
Possible cause:
Defect hand control.
Solution:
Try using another hand control. Alternative is to
get a new hand control from the dealer and
Winncare Nordic ApS.
Possible cause:
Flat battery.
Solution:
Charge battery (see section 2.4).
If this does not help replace batteries
Fault:
The lifting arm can
travel up or down not
both.
The electrical leg
spreading can only
move in or out not
both.
Possible cause:
Fault in the control box.
Solution:
Replace the control box.
Possible cause:
Defective hand control.
Solution:
Try using another hand control. Alternative is to
get a new hand control from the dealer and
Winncare Nordic ApS.
Fault:
The lifting actuator is
noisy or vibrates
abnormally
Possible cause:
Lifting actuator is defective.
Solution:
Replace the lifting actuator.
Possible cause:
Flat battery.
Solution:
Charge battery (see section 2.4).
Fault:
Does not charge
Possible cause:
Charger is not connected to the main supply.
Solution:
Connect charger.
Possible cause:
Solution:
Possible cause:
Emergency stop is activated.
Release the emergency stop (see section 2.3)
Defective control box.
Solution:
Try another control box. Order a new from
Winncare Nordic ApS or the dealer.
Possible cause:
Defective battery.
Solution:
Replace battery.

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5TECHNICAL SPECIFICATIONS AND DIMENSIONS
Technical specifications
Lifting properties:
Load capacity: 150 kg
Number of lift movements: 40 cycles per charge with 80kg / 0,5 m
Duty cycle: 10%, max, 2 min/18 min
Manual emergency lowering: Yes
Electronic lowering: Yes
Electrical details:
Power supply (Input): 100-240 VAC 50/60 Hz, max 0,35 A
Output voltage: 24V
Control box (Output): 250 VA
Battery capacity: 2,9Ah
IP-class: IPx4
Noise:
Lwa during lifting/lowering without load is 45dB(A)
Lwa during lifting/lowering at maximum load is 45dB(A)
Material:
Powder coated steel

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Dimensions
1. Highest point
2. Maximum reach point
3. Lowest position
a) Max. reach at 600 mm
(reference height): 554mm
b) Max. reach from base: 554mm
c) Reach from base with
legs spread to 700 mm: 319mm
d) Min. Dist. from wall to CSP*
at max. height (legs spread): 542mm
e) Min. Dist. from wall to CSP*
at max. reach (legs spread): 184mm
f) Min. Dist. from wall to CSP*
at min. height (legs spread): 290mm
k) Max. height of CSP *: 1808mm
l) Min. Height of CSP*: 615mm
m) Hoisting range: 1193mm
p) Max. internal width: 844mm
q) Internal width at max.
reach: 813mm
r) Min. internal width: 530mm
* Central suspensions point
Turning diameter: 1300mm
Weight:
Weight in total: 33,5 kg
Mast incl. battery: 18,2 kg
Base/legs: 15,3 kg

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6ENVIROMENT AND QUALITY
Helios/150 has an expected life time of a minimum of 10 years under the assumption that all
recommended service checks have been carried out and that the normal maintenance and care
instructions have been followed.
Disposal
Disposal of this mobile hoist can be made through Winncare Nordic ApS. After a useful lifetime
Winncare Nordic ApS will receive the mobile hoist back and split the individual fractions in an
environmentally friendly way either through reuse or recycling.
Fractions that contain aluminium, lead acid batteries, electrical component, plastic, steel may
damage the environment if not handled in an environmentally responsible way.
Quality
Winncare Nordic ApS is certified according to the quality standard ISO 9001 and ISO 13485.
These certifications mean that the products and the company complies with the international
standards for quality management and standards for traceability of medical products.
Helios/150 is classified as a Medical device class 1 product.

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Symbols and abbreviations
Direct current
Double insulated
The patient is not separated from the ground and the chassis
Refer to user instruction
The product should be reused where possible
SWL
Safe working load (user + sling)
The product is CE-marked.

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93/42/EØF CLASS I
EN/ISO 10535
EN 60601-1-2
UM-910-00779UK