ESAB Caddy Tig 2200iw User manual

Valid for serial no. 803--xxx--xxxx, 843--xxx--xxxx,0460 443 127 081008
Caddy t
Tig 1500i/2200i/2200iw
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 13..............................................

Ðóññêèé
TOCr -- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 6.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
2.2 Ïàíåëè óïðàâëåíèÿ 6......................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 8.......................................................
4.1 Ðàñïîëîæåíèå 8...........................................................
4.2 Ñåòü ýëåêòðîïèòàíèÿ 8.....................................................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 9...............................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................
5.2 Óñëîâíûå îáîçíà÷åíèÿ 10...................................................
5.3 Ïîäâîä âîäû 10.............................................................
5.4 Ñâàðêà ìåòîäîì TIG 10.....................................................
5.5 Ñâàðêà ìåòîäîì MMA 10....................................................
5.6 Çàùèòà îò ïåðåãðåâà 10.....................................................
5.7 Ïîäñîåäèíåíèå ê îõëàæäàþùåìó
óñòðîéñòâó (òîëüêî äëÿ Caddyt Tig 2200i) 10..................................
5.8 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ 11............................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
6.1 Ïðîâåðêà è ÷èñòêà 11.......................................................
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 11.......................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.......................................
9 ÄÅÌÎÍÒÀÆ È ÓÒÈËÈÇÀÖÈß 12......................................
ÑÕÅÌÀ 24..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 30.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 31...........................

bt34d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
SÇàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
ÎÑÒÎÐÎÆÍÎ!
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÂÍÈÌÀÍÈÅ!
Äóãoaaÿ caapka è peçka oïacíû kak äëa ècïoëíèteëÿ paáît, tak è äëa ïîctopoííèõëèö. Tpeáyéte
coáëþäåíèå àñåõ ïðààèë áåçîïàñíîñòè, äåéñòàóþùèõ íà îáúåêòå, êîòîðûå äîëæíû ó÷èòûààòú
ñåäåíèÿ îá îïàñíîñòÿõ, ïðåäñòààëåííûå èçãîãàèòåëåì ñààðî÷íîãî îáîðóäîààíèà.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
ÎÑÒÎÐÎÆÍÎ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè
âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå
èíñòðóêöèè.
ÎÑÒÎÐÎÆÍÎ!
Îáîðóäîâàíèå Class À íå ïðåäíàçíà÷åíî äëÿ èñïîëüçîâàíèÿ â
æèëûõ ïîìåùåíèÿõ, ãäå ýëåêòðîñíàáæåíèå îñóùåñòâëÿåòñÿ èç
áûòîâûõ ñåòåé íèçêîãî íàïðÿæåíèÿ. Â òàêèõ ìåñòàõ ìîãóò
ïîÿâèòüñÿ ïîòåíöèàëüíûå òðóäíîñòè îáåñïå÷åíèå
ýëåêòðîìàãíèòíîé ñîâìåñòèìîñòè îáîðóäîâàíèÿ Class À
âñëåäñòâèå êîíäóêòèâíûõ è ðàäèàöèîííûõ ïîìåõ.
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2 ÂÂÅÄÅÍÈÅ
Tig 1500i / 2200i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ äóãîâîé ñâàðêè
âîëüôðàìîâûì ýëåêòðîäîì â çàùèòíîì ãàçå (TIG), êîòîðûé ìîæíî òàêæå
èñïîëüçîâàòü äëÿ ðó÷íîé äóãîâîé ñâàðêè ìåòàëëè÷åñêèì ïëàâÿùèìñÿ
ýëåêòðîäîì (MMA). Ìîæåò ýêñïëóàòèðîâàòüñÿ ñ ïîñòîÿííûì òîêîì (DC).
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 31.
2.1 Îáîðóäîâàíèå
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ ñ 3-ìåòðîâûì ñâàðî÷íûì êàáåëåì ñ ãîðåëêîé
TIG,
3-ìåòðîâûì îáðàòíûì êàáåëåì, 3-ìåòðîâûì ñåòåâûì êàáåëåì, èíñòðóêöèåé
ïî ýêñïëóàòàöèè ê èñòî÷íèêó ïèòàíèÿ è ïàíåëè óïðàâëåíèÿ, ñì. èíôîðìàöèþ
äëÿ çàêàçà íà ñòð. 30.
2.2 Ïàíåëè óïðàâëåíèÿ
STA33 STA34
Ïîäðîáíîå îïèñàíèå ïàíåëåé óïðàâëåíèÿ ïðèâåäåíî â îòäåëüíîì
ðóêîâîäñòâå.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Tig 1500i Tig 2200i/2200iw
Íàïðÿæåíèå ñåòè 230 Â, ±10%, 1∼50/60 Ãö 230 Â, ±10%, 1∼50/60 Ãö
Ïèòàíèå îò ñåòè Zìàêñ 0,35 Îì Zìàêñ 0,31 Îì
Òîê â ïåðâè÷íîé îáìîòêå
Iìàêñ. TIG
Iìàêñ. MMA 14 A 22 A 24 A 25 A
Ïîòðåáëÿåìàÿ ìîùíîñòü áåç
íàãðóçêè
â ðåæèìå ýíåðãîñáåðåæåíèÿ, â
òå÷åíèå 6,5 ìèí ïîñëå ñâàðêè
30 Âò 30 Âò
Äèàïàçîí óñòàíîâîê
TIG
MMA 3A-150A
4A-150A 3 A - 220 A 4A-170A
Íàïðÿæåíèå çàæèãàíèÿ (Upk)11 , 5 ê Â 11 , 5 ê Â
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Tig 2200i/2200iwTig 1500i
Äîïóñòèìàÿ íàãðóçêà ïðè ñâàðêå
TIG
Êîýôôèöèåíò íàãðóçêè 20%
Êîýôôèöèåíò íàãðóçêè 25%
Êîýôôèöèåíò íàãðóçêè 60%
Êîýôôèöèåíò íàãðóçêè 100%
150A/16,0Â
120A/14,8Â
110A/14,4Â
220 A / 18,8 Â
150A/16,0Â
110A/14,4Â
Äîïóñòèìàÿ íàãðóçêà ïðè ñâàðêå
MMA
Êîýôôèöèåíò íàãðóçêè 25%
Êîýôôèöèåíò íàãðóçêè 60%
Êîýôôèöèåíò íàãðóçêè 100%
150A/26,0Â
100A/24,0Â
90 A / 23,6 Â
170A/26,8Â
130A/25,2Â
110A/24,4Â
Êîýôôèöèåíò ìîùíîñòè ïðè
ìàêñèìàëüíîì òîêå
TIG
MMA
0,98
0,99 0,99 0,99
Êïä ïðè ìàêñèìàëüíîì òîêå
TIG
MMA 77%
80% 75% 81%
Íàïðÿæåíèå õîëîñòîãî õîäà TIG 55-60 Â 55-60 Â
Íàïðÿæåíèå õîëîñòîãî õîäà MMA
ñVRD 55-60 Â <35 Â 55-60 Â <35 Â
Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî 40˚Cîò -10 äî 40˚C
Òåìïåðàòóðà ïðè
òðàíñïîðòèðîâêå îò -20 äî +55˚Cîò -20 äî +55˚C
Ïîñòîÿííûé óðîâåíü çâóêîâîãî
äàâëåíèÿ íà õîëîñòîì õîäó <70 äÁ (A) <70 äÁ (A)
Ãàáàðèòû,ÄxØxÂ
âêëþ÷àÿ îõëàæäàþùåå óñòðîéñòâî
418 x 188 x 208 ìì
-
418 x 188 x 208 ìì
418 x 188 x 345 ìì
Âåñ 9,2 êã 9,4 êã
Çàùèòíûé ãàç
ìàêñ. äàâëåíèå
Âñå òèïû,
ïðåäíàçíà÷åííûå äëÿ
ñâàðêè TIG
5áàð
Âñå òèïû,
ïðåäíàçíà÷åííûå äëÿ
ñâàðêè TIG
5áàð
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà H H
Êëàññ çàùèòû IP 23 IP 23
Êëàññ ïðèìåíåíèÿ
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè. Ðàáî÷èé
öèêë óêàçàí äëÿ òåìïåðàòóðû 40˚C.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
Ïèòàíèå îò ñåòè, Zìàêñ.
Ìàêñèìàëüíî äîïóñòèìîå ñîïðàòèâëåíèå ñåòè â ñîîòâåòñòâèè ñî ñòàíäàðòîì IEC
61000-3-11.
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4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
Ïðèìe÷aíèå!
Òðåáîâàíèÿ ê ñåòÿì ýëåêòðîñíàáæåíèÿ
Èç-çà áîëüøèõ âåëè÷èí òîêà â ïåðâè÷íîé îáìîòêå îáîðóäîâàíèå âûñîêîé ìîùíîñòè
ìîæåò ñóùåñòâåííî ïîâëèÿòü íà ìîùíîñòíûå õàðàêòåðèñòèêè ñåòè. Ïîýòîìó â îòíîøåíèè
íåêîòîðîãî îáîðóäîâàíèÿ ïðèìåíÿþòñÿ îãðàíè÷åíèÿ èëè äîïîëíèòåëüíûå òðåáîâàíèÿ,
êàñàþùèåñÿ ìàêñèìàëüíî äîïóñòèìîãî ñîïðîòèâëåíèÿ îáîðóäîâàíèÿ èëè ìèíèìàëüíîé
ñïîñîáíîñòè îáåñïå÷èòü ñòàáèëüíîå ýíåðãîñíàáæåíèå â òî÷êàõ âçàèìîäåéñòâèÿ
îáùåñòâåííûõ ñåòåé.  òàêîì ñëó÷àå ïîëüçîâàòåëü îáîðóäîâàíèÿ èëè òîò, êòî åãî
óñòàíàâëèâàåò, äîëæåí ïðîêîíñóëüòèðîâàòüñÿ ñ îïåðàòîðîì ýíåðãîñåòè ïî ïîâîäó
âîçìîæíîñòè ïîäêëþ÷åíèÿ òàêîãî ðîäà îáîðóäîâàíèÿ.
4.1 Ðàñïîëîæåíèå
Ðàçìåñòèòå èñòî÷íèê ñâàðî÷íîãî òîêà òàêèì îáðàçîì, ÷òîáû èìåþùèåñÿ â
íåì îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà îõëàæäàþùåãî âîçäóõà íå áûëè
çàãðàæäåíû.
4.2 Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è
çàùèùåí ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà.
Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â
ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíûå ñå÷åíèÿ êàáåëåé
Tig 1500i Tig 2200i/2200iw
TIG MMA TIG MMA
Íàïðÿæåíèå ñåòè 230 Â ¦10%,
1μ
230 Â ¦10%,
1μ
230 Â ¦10%,
1μ
230 Â ¦10%,
1μ
×àñòîòà ñåòè ïèòàíèÿ 50/60 Ãö 50/60 Ãö 50/60 Ãö 50/60 Ãö
Ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ ñèëîâîãî êàáåëÿ
ïèòàíèÿ, ìì2
3G2.5 3G2.5 3G2.5 3G2.5
Ôàçíûé òîê, Iýôô. 9,1 A 11 , 5 A 11 , 5 A 13,4 A
Ïðåäîõðàíèòåëü
óñòîé÷èâûé ê
ïåðåíàïðÿæåíèÿì
òèï C MCB
16 A
13 A
16 A
13 A
16 A
16 A
16 A
16 A
ÂÍÈÌÀÍÈÅ!Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé
è íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò íîðìàì Øâåöèè. Ýêñïëóàòàöèÿ èñòî÷íèêà
ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè
íîðìàòèâíûìè äîêóìåíòàìè.
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5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1Ñîåäèíèòåëü (+) äëÿ îáðàòíîãî êàáåëÿ
TIG.
MMA: äëÿ îáðàòíîãî èëè ñâàðî÷íîãî
êàáåëåé.
7Ñåòåâîé âûêëþ÷àòåëü
2Ñîåäèíèòåëü àäàïòåðà ïóëüòà
äèñòàíöèîííîãî óïðàâëåíèÿ 8Ñåòåâîé êàáåëü
3Ïàíåëü óïðàâëåíèÿ (ñì. îòäåëüíîå
ðóêîâîäñòâî ïî ýêñïëóàòàöèè) 9Øòóöåð äëÿ çàùèòíîãî ãàçà
4Ñîåäèíåíèå äëÿ ãîðåëêè TIG 10 Ñîåäèíèòåëü ÑÈÍÈÉ, ñ ñèñòåìîé ELP*,
äëÿ ïîäà÷è îõëàæäàþùåé æèäêîñòè îò
îõëàæäàþùåãî óñòðîéñòâà
5Ñîåäèíèòåëü äëÿ ïîäà÷è ãàçà ê
ñâàðî÷íîé ãîðåëêå TIG 11 Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû ê óñòðîéñòâó îõëàæäåíèÿ (ÊÐÀÑÍÎÅ)
6Ñîåäèíåíèå (-) äëÿ ãîðåëêè TIG
MMA: îáðàòíûé èëè ñâàðî÷íûé êàáåëü 12 Çàïðàâêà îõëàæäàþùåé âîäîé
* Íàñîñ ESAB ñ ëîãè÷åñêèì óïðàâëåíèåì, ñì. ïóíêò 5.3
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5.2 Óñëîâíûå îáîçíà÷åíèÿ
MMA TIG
5.3 Ïîäâîä âîäû
Áëîê îõëàæäåíèÿ îáîðóäîâàí ñèñòåìîé ïðîâåðêè ïîäñîåäèíåíèÿ âîäÿíûõ
øëàíãîâELP (ESAB Logic Pump = Ëîãè÷åñêèé Íàñîñ ESAB). Ïðè ïîäêëþ÷åíèè
ãîðåëêè TIG ñ âîäÿíûì îõëàæäåíèåì çàïóñêàåòñÿ îõëàæäåíèå.
5.4 Ñâàðêà ìåòîäîì TIG
Ïåðåä èñïîëüçîâàíèåì Arc 1500i/2200i äëÿ ñâàðêè ìåòîäîì TIG íåîáõîäèìî
óáåäèòüñÿ â íàëè÷èè ñëåäóþùèõ ýëåìåíòîâ:
Sãîðåëêà TIG;
Sáàëëîí ïîäõîäÿùåãî ãàçà äëÿ ñâàðêè;
Sðåãóëÿòîð ãàçà äëÿ ñâàðêè (ïîäõîäÿùèé ãàçîâûé ðåãóëÿòîð);
Sâîëüôðàìîâûå ýëåêòðîäû;
Sïîäõîäÿùèé ïðèñàäî÷íûé ìåòàëë, åñëè íåîáõîäèìî.
5.5 Ñâàðêà ìåòîäîì MMA
Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé
Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ ñíàáæåí äâóìÿ êëåììàìè, îäíà èç êîòîðûõ èìååò
ïîëîæèòåëüíóþ ïîëÿðíîñòü, äðóãàÿ - îòðèöàòåëüíóþ, ïðåäíàçíà÷åííûìè äëÿ
ïîäêëþ÷åíèÿ ñâàðî÷íîãî è îáðàòíîãî êàáåëåé. Ïðèñîåäèíèòå ñâàðî÷íûé
êàáåëü ê òîé êëåììå, ïîëÿðíîñòü êîòîðîé ñîîòâåòñòâóåò ïîëÿðíîñòè, óêàçàííîé
íà óïàêîâêå ñ èñïîëüçóåìûìè ýëåêòðîäàìè.
Ïðèñîåäèíèòå îáðàòíûé êàáåëü ê äðóãîé êëåììå. Çàêðåïèòå çàæèì çàçåìëåíèÿ
îáðàòíîãî êàáåëÿ íà äåòàëè è óáåäèòåñü, ÷òî ìåæäó äåòàëüþ è êëåììîé
îáðàòíîãî êàáåëÿ íà ñâàðî÷íîì èñòî÷íèêå ïèòàíèÿ åñòü õîðîøèé êîíòàêò.
5.6 Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ïèòàíèÿ èìååò óñòðîéñòâî çàùèòû îò ïåðåãðåâà, ñðàáàòûâàþùåå,
êîãäà âíóòðåííÿÿ òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé. Ïðè ýòîì íà
ïàíåëè îòîáðàæàåòñÿ êîä íåèñïðàâíîñòè. Êîãäà òåìïåðàòóðà ñíèçèòñÿ, ðåëå
âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ.
5.7 Ïîäñîåäèíåíèå ê îõëàæäàþùåìó
óñòðîéñòâó (òîëüêî äëÿ CaddytTig 2200i)
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò
ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå ñî ñíÿòèåì
çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè,
ïðîøåäøèìè ñîîòâåòñòâóþùóþ
ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè
íà ïðàâî âûïîëíåíèÿ òàêèõ ðàáîò.
Ñì. èíñòðóêöèþ ïî óñòàíîâêå îõëàæäàþùåãî
óñòðîéñòâà.
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5.8 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ
Âêëþ÷èòå ïèòàíèå, ïîâåðíóâ âûêëþ÷àòåëü ïèòàíèÿ â ïîëîæåíèå «1».
Äëÿ âûêëþ÷åíèÿ èñòî÷íèêà ïèòàíèÿ ïîâåðíèòå âûêëþ÷àòåëü â ïîëîæåíèå “0”.
Ïîñëå øòàòíîãî îòêëþ÷åíèÿ ñåòåâîãî ïèòàíèÿ èëè áëîêà ïèòàíèÿ ïàðàìåòðû
ñâàðêè âîññòàíàâëèâàþòñÿ ïðè ïîñëåäóþùåì âêëþ÷åíèè áëîêà.
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
ÎÑÒÎÐÎÆÍÎ!
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
6.1 Ïðîâåðêà è ÷èñòêà
Èñòî÷íèê ïèòàíèÿ
Ðåãóëÿðíî ñëåäèòå çà òåì, ÷òîáû ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ íå áûë çàáèò
ãðÿçüþ.
Ïåðèîäè÷íîñòü ïðîâåðêè è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò:
òåõíîëîãèè ñâàðêè, äëèòåëüíîñòè ãîðåíèÿ äóãè è óñëîâèé îêðóæàþùåé ñðåäû.
Îáû÷íî áûâàåò äîñòàòî÷íî ïðîäóâàòü èñòî÷íèê ïèòàíèÿ ñóõèì ñæàòûì
âîçäóõîì (ïðè ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä.
Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå
ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà óñòðîéñòâà.
Ñâàðî÷íàÿ ãîðåëêà
Äëÿ îáåñïå÷åíèÿ íàäåæíîé ñâàðêè íåîáõîäèìî ÷åðåç ðåãóëÿðíûå
ïðîìåæóòêè âðåìåíè ÷èñòèòü è çàìåíÿòü áûñòðîèçíàøèâàåìûå äåòàëè
ñâàðî÷íîé ãîðåëêè.
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àâòîðèçîâàííîãî ñïåöèàëèñòà ïî òåõíè÷åñêîìó
îáñëóæèâàíèþ, ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå
ïðîâåðêè.
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Òèï íåèñïðàâíîñòè Ðåêîìåíäóåìûå ìåðû
Îòñóòñòâèå äóãè SÏðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî ïðîâîäà.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÏðîâåðüòå íàëè÷èå íàïðÿæåíèÿ â ñåòè ïèòàíèÿ.
 ïðîöåññå ñâàðêè ïðîïàë
ñâàðî÷íûé òîê.
SÏðîâåðüòå íàëè÷èå ñðàáàòûâàíèÿ óñòðîéñòâ
îòêëþ÷åíèÿ ïðè ïåðåãðåâå.
SÏðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
×àñòîå ñðàáàòûâàíèå ðåëå
çàùèòû îò òåïëîâîé
ïåðåãðóçêè.
SÓáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ñâàðî÷íîãî òîêà (ò. å.
÷òî áëîê ðàáîòàåò áåç ïåðåãðóçêè).
SÓáåäèòåñü, ÷òî èñòî÷íèê ïèòàíèÿ íàõîäèòñÿ â ÷èñòîì
ñîñòîÿíèè.
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî ïðîâîäà.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÓáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
SÏðîâåðüòå ðàñõîä ãàçà.
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
9 ÄÅÌÎÍÒÀÆ È ÓÒÈËÈÇÀÖÈß
Ñâàðî÷íîå îáîðóäîâàíèå â îñíîâíîì ñîñòîèò èç ñòàëè, ïëàñòìàññû è öâåòíûõ
ìåòàëëîâ, è äîëæíî óòèëèçèðîâàòüñÿ ñîãëàñíî äåéñòâóþùèì íîðìàì â îáëàñòè
çàùèòû îêðóæàþùåé ñðåäû.
Îõëàæäàþùàÿ æèäêîñòü òàêæå ïîäëåæèò îáðàáîòêå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè â îáëàñòè çàùèòû îêðóæàþùåé ñðåäû.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human
health!
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ENGLISH
-- 1 3 --
TOCe
1 DIRECTIVE 14........................................................
2SAFETY 14...........................................................
3 INTRODUCTION 16...................................................
3.1 Equipment 16................................................................
3.2 Control panels 16............................................................
4 TECHNICAL DATA 16.................................................
5 INSTALLATION 18....................................................
5.1 Location 18..................................................................
5.2 Mains power supply 18........................................................
6 OPERATION 19.......................................................
6.1 Connections and control devices 19............................................
6.2 Key to symbols 20............................................................
6.3 Water connection 20..........................................................
6.4 TIG--welding 20..............................................................
6.5 MMA--svetsning 20...........................................................
6.6 Overheating protection 20.....................................................
6.7 Connection to cooling unit
(only valid for Caddyt Tig 2200i) 20.............................................
6.8 Turning on the power source 21................................................
7 MAINTENANCE 21....................................................
7.1 Inspection and cleaning 21....................................................
8 FAULT--TRACING 21..................................................
9 ORDERING SPARE PARTS 22..........................................
10 DISMANTLING AND SCRAPPING 22...................................
DIAGRAM 24............................................................
ORDERING NUMBER 30.................................................
ACCESSORIES 31.......................................................

-- 1 4 --
bt34d1ea
1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Tig 1500i, Tig 2200i from serial number 803 are constructed and tested in complian-
ce with the standard EN 60974--1 /--3 and EN 60974--10 (Class A) in accordance with the require-
ments of directive (2006/95/EC) and (2004/108/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2008--01--25
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
Read and understand the instruction manual before installing or operating.
Arc welding and cutting can be injurious to yourself and others. Take precausions when welding.
Ask for your employer’s safety practices which should be based on manufacturers’ hazard data.
ELECTRIC SHOCK - Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Read and understand the instruction manual before
installing or operating.
CAUTION!
This product is solely intended for arc welding.
CAUTION!
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low--voltage supply
system. There may be potential difficulties in ensuring electromagnic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
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3 INTRODUCTION
The Tig 1500i / 2200i is a TIG welding power source, which can also be used for
MMA welding. It can be used direct current (DC).
ESAB’s accessories for the product can be found on page 31.
3.1 Equipment
Thepowersourceissuppliedwitha3mweldingcablecompletewithaTIG--torch,
3 m return cable, 3 m mains cable, instruction manual for power source and control
panel, see Ordering information on page 30.
Instruction manuals in other languages can be downloaded from the website,
www.esab.com.
3.2 Control panels
STA33 STA34
See the separate instruction manual for a detailed description of the control panels.
4 TECHNICAL DATA
Tig 1500i Tig 2200i/2200iw
Mains voltage 230V, ±10%, 1∼50/60 Hz 230V, ±10%, 1∼50/60 Hz
Mains supply Zmax 0.35 ohm Zmax 0.31 ohm
Primary current
Imax TIG
Imax MMA
14 A
22 A
24 A
25 A
No--load power
demand when in the energy--saving
mode, 6.5 min. after welding
30 W 30 W
Setting range
TIG
MMA
3 A -- 150 A
4 A -- 150 A
3 A -- 220 A
4 A -- 170 A
Ignition voltage (Upk)11.5 kV 11.5 kV
Permissible load at TIG
20% duty cycle
25% duty cycle
60% duty cycle
100% duty cycle
150 A / 16.0 V
120 A / 14.8 V
110A/14.4V
220 A / 18.8 V
150 A / 16.0 V
110A/14.4V
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Tig 2200i/2200iwTig 1500i
Permissible load at MMA
25% duty cycle
60% duty cycle
100% duty cycle
150 A / 26.0 V
100 A / 24.0 V
90 A / 23.6 V
170 A / 26.8 V
130 A / 25.2 V
110A/24.4V
Power factor at maximum current
TIG
MMA
0.98
0.99
0.99
0.99
Efficiency at maximum current
TIG
MMA
77 %
80 %
75 %
81 %
Open--circuit voltage TIG 55--60 V 55--60 V
Open--circuit voltage MMA
with VRD
from serial number 843
55--60 V
<35V
55--60 V
<35V
Open--circuit voltage MMA
from serial number 803
72 V 72 V
Operating temperature -- 1 0 t o + 4 0 ˚C-- 1 0 t o + 4 0 ˚C
Transportation temperature -- 2 0 t o + 5 5 ˚C-- 2 0 t o + 5 5 ˚C
Constant sound pressure in
open--circuit
<70dB(A) <70dB(A)
Dimensions, l x b x h
including the cooling unit
418 x 188 x 208 mm
--
418 x 188 x 208 mm
418 x 188 x 345 mm
Weight 9.2 kg 9.4 kg
Shielding gas
max pressure
All types intended for TIG
welding
5 bar
All types intended for TIG
welding
5 bar
Insulation class transformer H H
Enclosure class IP 23 IP 23
Application class
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading. The duty cycle is valid for 40˚C.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
Mains supply, Zmax
Maximum permissible line impedance on the network in accordance with IEC 61000--3--11.
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5 INSTALLATION
The installation must be executed by a professional.
Note!
Mains supply requirements
High power equipment may, due to the primary current drawn from the mains supply, influence the
power quality of the grid. Therefore connection restrictions or requirements regarding the
maximum permissible mains impedance or the required minimum supply capacity at the interface
point to the public grid may apply for some types of equipment (see technical data). In this case it
is the responsibility of the installer or user of the equipment to ensure, by consultation with the
distrubution network operator if necessary, that the equipment may be connected.
5.1 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
5.2 Mains power supply
Check that the welding power source is connected to the
correct mains power supply voltage, and that it is
protected by the correct fuse size.
A protective earth connection must be made in
accordance with regulations.
Rating plate with supply connection data
Recommended fuse sizes and minimum cable area
Tig 1500i Tig 2200i/2200iw
TIG MMA TIG MMA
Mains voltage 230 V ¦10 %,
1μ
230 V ¦10 %,
1μ
230 V ¦10 %,
1μ
230 V ¦10 %,
1μ
Mains frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Mains cable area mm23G2.5 3G2.5 3G2.5 3G2.5
Phase current I1eff 9A 11 A 11 A 14 A
Fuse
anti--surge
type C MCB
16 A
13 A
16 A
13 A
16 A
16 A
16 A
16 A
NOTE! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 14. Read through before you start using the equipment!
6.1 Connections and control devices
1Connection (+) for the return cable for TIG.
MMA: for the return cable or the welding
cable.
7Mains switch
2Connection for the remote control unit 8Mains cable
3Control panel (see separate instruction
manual)
9Connection for shiedling gas
4Connection for the TIG--torch 10 Connection BLUE, with ELP* for cooling
water from the cooling unit
5Connection for gas to the TIG--torch 11 Connection RED for cooling water to the
cooling unit.
6Connection (--) for the TIG--torch
MMA: return cable or welding cable
12 Refilling of cooling water
* ESAB Logic Pump, see under 6.3
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6.2 Key to symbols
MMA TIG
6.3 Water connection
The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which
checks that the water hoses are connected. When connecting a water--cooled TIG
torchcoolingstarts.
6.4 TIG--welding
Before using the Arc 1500i/2200i for TIG welding it must be equipped with:
Sa TIG torch
Sa cylinder of suitable welding gas
Sa welding gas regulator (suitable gas regulator)
Stungsten electrodes
Ssuitable filler metal, if necessary
6.5 MMA--svetsning
Connection of welding and return cable
The welding power source has two terminals, one plus and one minus pole, for the con-
nection of the welding and the return cable. Connect the welding cable to the pole indi-
cated on the package of the electrode to be used.
Connect the return cable to the other terminal. Fit the earth clamp of the return cable
to the work--piece and make sure there is good contact between the work--piece and
the return cable terminal on the welding power source.
6.6 Overheating protection
The power source has two thermal overload trips which operate if the internal
temperature becomes too high. A fault code is shown in the panel. They reset
automatically when the temperature has fallen.
6.7 Connection to cooling unit
(only valid for CaddytTig 2200i)
Only those persons who have appropriate electrical
knowledge (authorized personnel) may remove the
safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
See installation instructions in the instruction manual
for the cooling unit.
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