Estun E200PS User manual

E200PS Operation Manual
(Version: V1.02)

Contents
Preface......................................................................................................................1
Chapter 1 Product Introduction ..............................................................................3
1.1 Characteristic.................................................................................................3
1.2 Operation Panel.............................................................................................3
1.3 Display...........................................................................................................4
Chapter 2 Operation Example .................................................................................5
2.1 Single-Step ....................................................................................................5
2.1.1 Background........................................................................................................ 5
2.1.2 Analysis ............................................................................................................. 5
2.1.3 Procedure.......................................................................................................... 5
2.2 Multi-Step.......................................................................................................6
2.2.1 Background........................................................................................................ 6
2.2.2 Analysis ............................................................................................................. 6
2.2.3 Procedure.......................................................................................................... 6
Chapter 3 Operation Description ............................................................................8
3.1 Tipwizard .......................................................................................................8
3.1.1 Start and Stop .................................................................................................... 8
3.1.2 Parameter Setting.............................................................................................. 8
3.1.3 Alarm Reset ....................................................................................................... 8
3.1.4 Monitor............................................................................................................... 8
3.2 Operation Flow...............................................................................................9
3.3 Single Step...................................................................................................10
3.4 Multi-Step.....................................................................................................11
3.5 Manual.........................................................................................................13
3.6 Alarm and Monitor........................................................................................14
Appendix A Common fault and troubleshooting...............................................15
Appendix B Alarm List ........................................................................................16
Appendix C Parameter Description....................................................................17

E200PS Operation Manual
1
Preface
Synopsis
This document guides the operator how to operate the E200PS shear numerical control
device.
Chapter 1 describes panel and page.
Chapter 2 describes the example operation of the Single-Step and Multi-Step.
Chapter 3 describes the operation guide of the pages.
Intended Audience
This document is intended for the authorized and properly trained persons:
Device manufacturer: In the device production process, the people who diagnose the
device have the highest managing privileges.
System integrators: usually refers to the technical personnel of machine tool
manufacturers, who can configure the machine parameters to commissioning the
system.
Operator: use the machine to do the programming work, set the programming constant
parameters.
Attention
Copy right is preserved by ESTUN. It is not allowed to add or delete part or all of the
manual content without ESTUN’s consent. Do not use part or all of manual content for
the third party’s design.
E200PS device provides complete software control and has no mechanical protection
device for operator or the tool machine. Therefore, in case of malfunction, machine tool
must provide protection device for operator and external part of the machine tool.
ESTUN is not responsible for any direct or indirect losses caused by any operation of
the device.
ESTUN preserves the right to modifying this manual in the event of function adding or
print error.
E200PS device has the safety-door protection function, but only works on the CUT
stage, it is unavailable on others stage.

E200PS Operation Manual
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Caution Sign
The following symbols with an adjoining safety advice or notice are used in this document.
You have to read the safety advices carefully and adhere them strictly!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!
Hazard to individuals!
If you do not adhere the safety advice adjoining this symbol, there is
obvious hazard to individuals!
Note or pointer.
This symbol indicates information that contributes to better understanding.

E200PS Operation Manual
3
Chapter 1 Product Introduction
1.1 Characteristic
E200PS CNC device is a very suitable for torsional axis shearing machine, providing
solutions for most of the wiggle or gate machine both complete and economy, with high
performance, flexible configuration, compact structure, easy to use, high reliability characteristic:
Servo control, can realize the backgauge and high accuracy of control block.
The gap (G-axis) is controllable.
Unilateral and bilateral location, to improve the positioning precision and reduce screw
clearance.
The action CUT and EOS is controllable.
Pneumatic feeding causes to convey the material to be nimble.
Backgauge can automatic homing.
Backgauge can be adjusted through the manual keys.
The pages of SYSTEM PARAMETER and DIAGNOSIS are hidden, requires a specific
password can enter into.
1.2 Operation Panel
E200PS Operation panel is as shown in Figure 1-1.
Figure 1-1 Operation panel
Functions of panel keys are described in Table 1-1.
Table 1-1 Description of key functions
Key
Function Description
Delete key: delete all data in input area on left bottom of displayer.
Enter key: confirm the input content. If no content is input, the key has thesimilar
function to direction key .

E200PS Operation Manual
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Key
Function Description
Start key: automatic start-up, top left corner of the key is operation indicator
LED. When operation is started, this indicator LED is on.
Stop key: stop operation, top left corner of the key is Stop indicator LED. When
initialize normal start-up and no operation, this indicator LED is on.
Left direction key: page forward, cursor remove
Right direction key: page backward, cursor remove
Up direction key: select parameter upward
Down direction key: select parameter downward
Function switch: switch over different function pages
Symbolic key: user input symbol, or start diagnosis.
~
Numeric key: when setting parameter, input value.
Decimal point key: when set up parameter, input decimal point.
Manual movement key: in case of manual adjustment, make adjustment object
move in forward direction at low speed.
Manual movement key: in case of manual adjustment, make adjustment object
move in backward direction at low speed.
High speed selection key: in case of manual adjustment, press this key and
press simultaneously, make adjustment object move in increasing
direction at high speed, then press , make adjustment object move in
decreasing direction at high speed.
1.3 Display
SINGLE
:DestPos Of Axis X Unit:mm
X= 100.50 G = 120.05
XP = 100.50 GP = 3.00
DX = 20.00 CL = 80
PP = 150 CP = 100
XP = 120.00
Page name
Interpretation
and Unit
Parameter
editing area
Current
Position
Figure 1-2 Display area
Page name: here shows the name of the current page.
Current Position: here shows the relative position of the X-axis and G-axis.
Parameter editing area: here shows the editable parameters.
Interpretation and Unit: here shows interpretation and unit of parameters the cursor on.

E200PS Operation Manual
5
Chapter 2 Operation Example
2.1 Single-Step
2.1.1 Background
Now, There is1 block of metal material, needs to be processed into workpieces with same
length, the require as following:
Length of each workpiece is 100.00mm
Gap is 1.00mm
Distance of retracting is 5.00mm
Time for the backgauge retract waiting is 2.00s
Workpiece is 10.
2.1.2 Analysis
Parameter
Setting
XP
100.00mm
GP
1.00mm
DX
5.00mm
CL
80
PP
10
Others
According to the actual situation to set.
2.1.3 Procedure
Step 1 When the E200PS device is electrified, wait a few seconds into the SINGLE page
(Default page).
Step 2 According to the analysis, press the arrow keys and number keys to modify the
corresponding parameters, as shown in Figure 2-1.
SINGLE
:DestPos Of Axis X Unit:mm
X= 10.00 G = 2.00
XP = 80.00 GP = 1.00
DX = 5.00 CL = 80
PP = 10 CP = 10
XP = 100.00
Figure 2-1 Single-Step example configuration
Step 3 Press to run the device, the device will enter the running page.

E200PS Operation Manual
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2.2 Multi-Step
2.2.1 Background
Now, There are 5 metal materials, need to be processed into three workpieces with different
length, the require as following:
The first sheet: Length is 100.00mm, Gap is 1.00mm, Distance of retracting is 5.00mm.
The second sheet: Length is 300.00mm, Gap is 1.00mm, Distance of retracting is
5.00mm.
The third sheet: Length is 600.00mm, Gap 1.00mm, Distance of retracting is 5.00mm.
2.2.2 Analysis
This operation will edit and save in the 2program, set the following parameters on the
PROGRAM page.
Page
Parameter
Setting
PROGRAM
ST
3
PP
5
1 / 3ST
XP
100.00mm
GP
1.00mm
DX
5.00mm
Repeat Times
1
2 / 3ST
XP
300.00mm
GP
1.00mm
DX
5.00mm
Repeat Times
1
3 / 3ST
XP
600.00mm
GP
1.00mm
DX
5.00mm
Repeat Times
1
2.2.3 Procedure
Step 1 When the E200PS device is electrified, wait a few seconds into the SINGLE page
(Default page).
Step 2 Press to enter PROGRAMS page.
Step 3 Press or arrow key to select 2program, and then press to enter the
NO.2 PROGRAM page.
Step 4 According to the analysis, press the arrow keys and number keys to modify the
corresponding parameters, as shown in Figure 2-2.

E200PS Operation Manual
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NO.2 PROGRAM
:Total Step
X= 10.00 G = 10.00
ST: 3 STEP
PP: 5 PIECE
CP: 5 PIECE
Figure 2-2 Multi-Step example configuration
Step 5 Press to enter 1/3ST page, and modify the parameters according to Step4,
the result of modifying is as shown in Figure 2-3.
PROGRAM2 1 / 3ST
:DestPos Of Axis X
X= 10.00 G = 1.00
XP: 100.00 mm
GP: 1.00 mm
DX: 5.00 mm
Cut Length: 80 %
Repeat Times: 1 TIMES
Figure 2-3 Step configuration
Step 6 According to Step 5, modify the parameters on the 2/3ST and 3/3ST pages.
Step 7 Press back to PROGRAM page.
Step 8 Press to run the device, the device will enter the running page.
----End

E200PS Operation Manual
8
Chapter 3 Operation Description
3.1 Tipwizard
3.1.1 Start and Stop
After finishing the programming, press to run the device.
The device starts, the green indicator light.
Only on the SINGLE page, PROAGRAM page or STEP page, the machine can run after
pressing . In other pages, press to run is invalid.
When there is any alarm, the machine cannot start until the alarm is clear, the machine
can start again.
Press to stop the machine immediately, at the same time, the page on the device
backs to the previous programming page.
The device does not start, the red indicator light.
3.1.2 Parameter Setting
When editing the parameter, press to select the parameter you
want to modify, input the value and press to finish.
When editing the parameter, please accord to the tip on the page to edit. If the value out
of range, the page will display Out of range, please input a correct value again.
3.1.3 Alarm Reset
When there is any alarm, the machine stops immediately. If you want to recover the
machine’s operation, you need to clear the alarm.
On the CONST page, press to enter the ALARM RECORD page, the most of top
is the recent alarm information. Please according to the information on the page to
processing the problem, and then press and to clear the alarm, finally you
can run the device.
3.1.4 Monitor
On the CONST page, press to enter IO MONITOR page.
ON the IO MONITOR page, press to enter YV MONITOR page.

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3.2 Operation Flow
Power
on
Single-Step Manual Single Run
Programs Mutil-Step Mutil-Step Run
CONST
System
Parameter DIAGNOSE
IO MONITOR ALARM
RECORD
Password: 14789 Password: 5656
P
Press Press
l
Press
l
Press
Press
Press
PressPress
PressPress
Press
P
Press
P
Press
P
Press
TchIn PARA
Password: 1212
Figure 3-1 Operation Flow

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10
3.3 Single Step
In the actual processing, operator user pedal switch to control the shearing
process. Because of the SINGLE page has simple and direct parameter, it more
suitable for the shearing operation just only one-step.
When the E200PS device is electrified, wait a few seconds into the SINGLE page (Default
page), as shown in Figure 3-2.
[Operation guide]:
Press to select the parameter you want to modify, input the value
and press to finish the operation.
After finishing the editing, press to run the device, the page on the device enters
to RUN page.
Press to stop the machine. the page on the device enters to SINGLE page.
SINGLE
:DestPos Of Axis X Unit:mm
X = 100.50 G = 1.05
XP = 55.00 GP = 0.00
DX = 0.00 CL = 80
PP = 0 CP = 0
XP = 55.00
Figure 3-2 The SINGLE page
The description of the SINGLE parameters is as shown in Table 3-1.
Table 3-1 The description of the SINGLE parameters
Parameter
Default
Range
Unit
Description
XP
0.00
-9999.999~9999.999
mm/inch
Program position of X axle.
GP
0.00
0~99.99
mm/inch
Program position of Y axle.
DX
0.00
0~9999.999
mm/inch
Retract distance of X axle.
CL
0
0~100
%
Actual time of the cut length =
Max time of the cut length ×
CL
PP
0
0~9999
-
The number of processing
workpiece in this program.
CP
0
0~9999
-
PP=0: this value is the
current work piece.
PP>0: this value is the
remain work piece.

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3.4 Multi-Step
In the actual processing, operator user pedal switch to control the shearing
process. In PROGRAM page, you can finish the complex operation with carefully
programmed.
Step 1 When the E200PS device is electrified, wait a few seconds into the SINGLE page
(Default page).
Step 2 Press to enter the PROGRAMS page, as shown in Figure 3-3.
[Operation Guide]
-Program-Number is used for storing Multi-Step programming, in order to work again.
E200PS CNC device provide 40 Program-Number to user.
-Press to select the target Program-Number and press
to enter, and then the editorial content is automatically saved in this program.
PROGRAMS 0 P
: 1program 1 ST
12 53 4
11 12 1513 14
6 7 108 9
16 17 2018 19
Figure 3-3 The PROGRAMS page
Step 3 Select the target Program-Number, such as 2program and press to enter
PROGRAM page, as shown in Figure 3-4.
[Operation Guide]:Press to select the parameter you want to modify,
input the value and press to finish the operation.
NO.2 PROGRAM
:Total Step
X= 10.00 G = 1.00
ST: 3 STEP
PP: 50 PIECE
CP: 50 PIECE
Figure 3-4 The PROGRAM page

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The description of the PROGRAM parameters is as shown in Table 3-2.
Table 3-2 The description of the PROGRAM parameters
Parameter
Default
Range
Unit
Description
ST
0
0~25
-
The total number of steps in this program.
PP
0
0~99999
-
The number of processing workpiece in this
program.
CP
0
0~99999
-
PP=0: this value is the current work
piece.
PP>0: this value is the remain work
piece.
Step 4 After finishing the setting of the PROGRAM page, press to enter STEP page,
as shown in Figure 3-5.
[Operation Guide]:
It automatically makes the step number, according to the value of parameter ST on the
PROGRAM page.
Please pay attention the sequence of the step, e.g. 1 / 3ST: 1 indicates the current step,
3indicates the total step. The machine will run in sequence.
Press to enter each step page for editing.
Press to select the parameter you want to modify, input the value and press
to finish the operation.
Press back to PROGRAM page.
PROGRAM2 1 / 3ST
:DestPos Of Axis X
X= 10.00 G = 10.00
XP: 50.00 mm
GP: 2.00 mm
DX: 50.00 mm
Cut Length: 0 %
Repeat Times: 1 TIMES
Figure 3-5 The STEP page
The description of STEP parameters is as shown in Table 3-3.
Table 3-3 The description of Step parameters
Parameter
Default
Range
Unit
Description
XP
0.00
-9999.999~9999.999
mm/inch
Program position of
X-axis.
GP
0.00
0~99.99
mm/inch
Program position of
G-axis.
DX
0.00
0~9999.999
mm/inch
Retract distance of X axle.

E200PS Operation Manual
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Parameter
Default
Range
Unit
Description
Cut Length
0
0~100
%
Actual time of the cut
length = Max time of the
cut length ×Cut Length
Repeat Times
1
1~99
-
The repeat times in this
step.
Step 5 After finishing operation, you can accord the actual situation to run the device.
If you want to run the device from a certain step, press arrow key to switch that step
page, Press to run, the device enters RUN page.
If you want to run the device in in sequence, press back to PROGRAM page,
and then Press to run, the device enters RUN page.
----End
3.5 Manual
In general, operator wants to adjust the backgauge or the block, need to enter
MANUAL page to do relevant operation.
When the E200PS device is electrified, wait a few seconds into the SINGLE page (Default
page), press or enter MANUAL page, as shown in Figure 3-6.
[Operation Guide]:
Move the cursor and stay on the axis you want to adjust, press and hold , the
motor control this axis runs to the increment count direction slowly.
Move the cursor and stay on the axis you want to adjust, press and hold , the
motor control this axis runs to the decrement count direction slowly.
Move the cursor and stay on the axis you want to adjust, press and hold and
, the motor control this axis runs to the increment count direction quickly.
Move the cursor and stay on the axis you want to adjust, press and hold and
, the motor control this axis runs to the decrement count direction quickly.
MANUAL
: Unit:mm
X= 10.00
G= 10.00
Figure 3-6 The MANUAL page

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3.6 Alarm and Monitor
On the CONST page, press to enter IO MONITOR page, as shown in Figure 3-7.
程 程
IO程 程 程程程 程
程程程程
01 02 03 04 05 06 07 08 09 10
INPUT程
11 12 13 14 15 16 17 18 19 20
程程程程
01 02 03 04 05 06 07 08 09 10
OUTPUT程
11 12 13 14 15 16 17 18 19 20
程程程程程程程AI程 程 程程程程
程 程
IO程 程 程程程 程
程程程程
01 02 03 04 05 06 07 08 09 10
INPUT程
11 12 13 14 15 16 17 18 19 20
程程程程
01 02 03 04 05 06 07 08 09 10
OUTPUT程
11 12 13 14 15 16 17 18 19 20
IO MONITOR
INPUTS
INPUT:
OUTPUTS
OUTPUT:
UL MR DL PD BR NC NC NC
G+ G1 CT ES RD SP
Figure 3-7 The IO MONITOR page
On the CONST page, press to enter ALARM RECORD page, as shown in Figure
3-8.
程 程 程 程 程 程
IO程 程 程程程 程
程程程程程程程AI程 程 程程程程
程 程 程 程 程 程
IO程 程 程程程 程
ALARM RECORD
NO. REASON
A.22 Mach. Not ready
Figure 3-8 The ALARM RECORD page

E200PS Operation Manual
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Appendix A Common fault and troubleshooting
Fault phenomena
Trouble shooting
When power on, the device will not
display.
The electrode of power supply terminal is connected
error; please see the information of power nameplate.
Voltage is too low.
Electrical outlet is not connected.
When program is operating, motor
does not move.
Check whether mechanical part has been locked or
slider returns to upper dead center.
Check whether the motor wiring is connected well.
When the device is in multi-step
programming, the program can’t
change step.
Check U_Limit and EOS terminals are connected to
+24V or not.
When the device is in multi-step
programming, the program can’t
count.
Check U_Limit and EOS terminals are connected to
+24V or not.
When programming is operating, the
device loses control.
Check whether encoder cable of G-axis is connected
or not.
Check whether communication cable of X-axis is
connected or not.
Check whether the motor direction of X-axis and the
encoder count direction are correct.
When programming is operating, the
device actual position will not display
or change.
Check whether encoder wiring is correct or encoder
cable is connected well.

E200PS Operation Manual
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Appendix B Alarm List
Alarm NO.
Alarm Information
Alarm Description
A.01
Pieces reached
Normal message, that the count reaches a preset
value.
A.02
XPos < minimum
The current position of X-axis is out of the minimum
value, it is necessary to move the X-axis to the soft
limit range manually.
A.03
XPos > maximum
The current position of X-axis is out of the maximum
value, it is necessary to move the X-axis to the soft
limit range manually.
A.04
GPos < minimum
The current position of G-axis is out of the minimum
value, it is necessary to move the G-axis to the soft
limit range manually.
A.05
GPos > maximum
The current position of G-axis is out of the maximum
value, it is necessary to move the G-axis to the soft
limit range manually.
A.06
Out of UDP
Move the cutter to the upper dead point by foot witch.
A.08
X Out of limt.
When the X-axis is employed for the front feed, The
current position of X-axis is out of the soft limit range,
it is necessary to move the X-axis to the soft limit
range manually.
A.11
Slider Block err.
The slider is not on the TDC in the case of positioning.
Move the cutter to the upper dead point by foot witch.
A.12
Finished work
The count reaches the preset value, need to manually
clear alarm.
A.22
Mach. Not ready
Need to start the pump power.
A.23
Encoder abnor.
The voltage of encoder is abnormal, please check it.
A.24
Comm. Err.
Can communication is abnormal, please check
whether the communication port ground is well.
A.25
X-axis Dropped
The X-axis driver is missing, need to power on system
and drive again.
A.27
Can Send Err.
The device is not connected to the drive, please
connect the drive.
A.29
SafeIn Err.
Light signal loss on the CUT stage, check the screen
input signal with or without object light signal.
A.30
Power Drop
The system voltage is lower than the normal value,
check whether the system voltage is normal.
AX.60~AX.67
CAN Error
The X-axis CAN communication is abnormal,
restarting the system after clearing the alarm.

E200PS Operation Manual
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Appendix C Parameter Description
Parameter
Default
Range
Unit
Description
CONST
mm/inch
0
0~1
-
0: mm
1: inch
中文/English
0
0~1
-
0: 中文
1: English
Version
-
-
-
The current software version
number.
TchIn PARA
X-tea. in
10.00
0~9999.999
mm/inch
When the teaching of X-axis
is enabling, the operator
assigns to the X-axis of a
correct value, to represent
the gauge current position.
G-tea. in
1.00
0~9999.999
mm/inch
When the teaching of G-axis
is enabling, the operator
assigns to the G-axis of a
correct value, to represent
current size of the gap.
SINGLE
XP
0.00
-9999.999~999
9.999
mm/inch
Program position of X axle.
GP
0.00
0~99.99
mm/inch
Program position of G axle.
DX
0.00
0~9999.999
mm/inch
Retract distance of X axle.
CL
0
0~100
%
Actual time of the cut length
= Max time of the cut length
×CL
PP
0
0~9999
-
The number of processing
workpiece in this program.
CP
0
0~9999
-
PP=0: this value is the
current work piece.
PP>0: this value is the
remain work piece.
PROGRAM
ST
0
0~25
-
The total number of steps in
this program.
PP
0
0~99999
-
The number of processing
workpiece in this program.

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Parameter
Default
Range
Unit
Description
CP
0
0~99999
-
PP=0: this value is the
current work piece.
PP>0: this value is the
remain work piece.
STEP
XP
0.00
-9999.999~999
9.999
mm/inch
Program position of X-axis.
GP
0.00
0~99.99
mm/inch
Program position of G-axis.
DX
0.00
0~9999.999
mm/inch
Retract distance of X axle.
Cut Length
0
0~100
%
Actual time of the cut length
= Max time of the cut length
×Cut Length
Repeat Times
1
1~99
-
The repeat times in this
step.