Estun ATRIO MC404-Z User manual

QUICK START GUIDE
POWER AND
8 DIGITAL OUTPUTS (NPN)
LED INDICATORS
PANEL MOUNT
CHASSIS PLATE AND
EARTH CONNECTION
IP RESET
ETHERNET PORT
MICRO SD CARD
16 DIGITAL INPUTS
STEPPER / ENCODER AXIS (3) D-TYPE CONNECTOR
15 WAY D-TYPE AUXILIARY CONNECTOR
STEPPER AXES (0-2) D-TYPE CONNECTOR
MC404-Z
P855

2
 SAFETY WARNING
During the installation or use of control systems, users of Trio products must ensure that there is no possibility of injury to any
person or damage to machinery.
Control systems, especially during installation, can malfunction or behave unexpectedly. Bearing this in mind, users must
ensure that even in the event of a malfunction or unexpected behaviour, the safety of an operator or programmer is never
compromised.
ETHERNET CONNECTOR (RJ45)
A standard Ethernet connector is provided for use as the primary programming interface.
The Trio programming software, Motion Perfect, must be installed on a Windows based PC that is tted
with an Ethernet connection.
 Ethernet cable must be CAT 5e SF/UPT or better. (See EMC guide.)
SD CARD
The micro-SD Card slot allows a simple means of transferring programs, rmware and data without a PC connection. It Oers
the OEM easy machine replication and servicing.
The memory slot is compatible with a wide range of micro-SD cards up to 32 GB using the FAT32 compatible le system.
IP RESET
To reset the IP _ ADDRESS, IP _ GATEWAY and IP _ NETMASK to their default values press the IP reset button and power cycle the
controller while keeping the button pressed.
The factory default IP address is 192.168.0.250. This can be changed using the ETHERNET or IP_ADDRESS commands via Motion
Perfect. To return to the factory IP address, hold the IP address reset switch in while powering up.

3
POWER / DIGITAL OUTPUT CONNECTOR (NPN)
This is a 12 way 3.5mm pitch connector. Pins 1 to 4 are used
to provide the 24 Volt power to the MC404-Z. A 24V dc,
Class 2 transformer or power source must be provided as this
powers the unit.
 THE 24V AND 0V (MAIN BOARD PIN 1 AND 2)
MUST BOTH BE CONNECTED AS THEY POWER THE
MC404-Z.
THE 24V AND 0V (OUTPUT CIRCUIT PIN 3 AND 4)
MUST BOTH BE CONNECTED AS THEY POWER THE
MC404-Z OUTPUT CIRCUIT.
THE MC404-Z IS EARTHED VIA THE METAL CHASSIS
PLATE.
Pin Function Pin Function
1 24V (Main board) 7OP10
20V (Main board) 8 OP11
324V (Output circuit) 9 OP12
4 0V (Output circuit) 10 OP13
5OP8 11 OP14
6OP9 12 OP15
24V 0V 24V (OP) 0V (OP) Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15
Common Bank 0 Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Common Bank 1 Input 8 Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15
Pin 1
Pin 12
Pin 1
Pin 18
DIGITAL INPUT CONNECTOR (NPN / PNP)
Pin Function Pin Function
1 Common Bank 0 10 Common Bank1
2IN0 11 IN8
3IN1 12 IN9
4IN2 13 IN10
5IN3 14 IN11
6IN4 15 IN12
7IN5 16 IN13
8IN6 17 IN14
9IN7 18 IN15
24V 0V 24V (OP) 0V (OP) Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15
Common Bank 0 Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Common Bank 1 Input 8 Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15
Pin 1
Pin 12
Pin 1
Pin 18
Optical
Output
Control
Signal
Output
Protected
Switch
0V
Optical
Input
Signal
Common
Input
6k8

4
STEPPER AXIS CONNECTOR (0-2)
9 way D-type Axis connectors
Pin Number Axis 0 to 2 (Stepper)
1Step+
2Step-
3Dir+
4Dir-
5 0V Step
6Enable+
7Enable-
8N/C
9N/C
STEPPER OUT / ENCODER IN AXIS CONNECTOR (3)
9 way D-type Axis connector
Pin Number Axis 3 (Stepper OR Encoder)
Encoder In Stepper Out
1Enc. A Step+
2Enc /A Step-
3 Enc B Dir+
4 Enc /B Dir-
5 0V Enc 0V Step
6 Enc Z Enable+
7Enc /Z Enable-
85V* 5V*
9N/C N/C
*5V supply is limited to 150mA
S+/A+
S-/A-
D+/B+
D-/B-
E+/Z+
E-/Z-
RS422 Line Transceiver
S+
S-
D+
D-
E+
E-
RS422 Line Driver
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9

5
AUXILIARY CONNECTOR
15 way Auxiliary D-Sub Connector
Pin Number Function Note
1 RS232 Transmit Serial Port #1
2RS485 Data In A Rx+ Serial Port #2
3RS485 Data Out Y Tx+ Serial Port #2
40V
5 AIN (Analogue In) 0V to 10V max, 12 bits
6WDOG+ Positive Solid State Output
7CAN HIGH CANBUS
80V
9RS232 Receive Serial Port #1
10 RS485 Data In B Rx- Serial Port #2
11 RS485 Data Out Z Tx- Serial Port #2
12 0V
13 AOUT (Analogue Out) 0V to 10V max, 10 bits
14 WDOG- Negative Solid State Output
15 CAN LOW CANBUS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

6
GROUNDING AND SHIELDING
Good quality screened cables should be used for the auxiliary port. The serial ports and CANbus port are not galvanically
isolated, therefore the 0V return MUST be connected to all peripheral devices. In addition, bond together the 0V (24V return)
terminals of all system components so as to minimise current owing in the serial cables.
Ensure that:
1. 0V connection is NOT used for terminating screens.
2. For fully opto-isolated inputs on the drive, the 0V may be
ommitted.
3. Screen should be connected to either 9 or 15 way D-type
shell.
4. The MC404-Z 24V supply has common 0V with the drive(s).
 WHEN WIRING MC404-Z STEPPER OUTPUTS TO A
NON-ISOLATED DIFFERENTIAL INPUT STEPPER DRIVE,
USE THE 0V AND SHIELD CONNECTIONS SHOWN FOR
THE ENCODER. THE STEPPER DRIVE MUST HAVE
ITS COMMON 0V CONNECTED TO THE MC404-Z 24V
RETURN.
Step+
Step-
Dir+
Dir-
Enable+
Enable-
0V
Shell
Stepper Drive
S+
S-
D+
D-
E+
E-
0V
1
2
3
4
6
7
5
Encoder
A
A
B
B
Z
Z
0V
+5V
A
A
B
B
Z
Z
0V
+5V
Shell
1
2
3
4
6
7
5
8
9 Way D-type
(Connector 0-3)
9 Way D-type
(connector 3)

7
LED STATUS INDICATORS
Display at start-up
green - ON red - ON
Display with WDOG on
green - ON red - OFF green - ON red - FLASHING
Display Error
CHASSIS MOUNTING DIMENSIONS (LOOKING FROM REAR)
M4 screws should be used in 3 places to mount the MC404-Z to an unpainted earthed metal panel.
Best EMC performance is obtained when all 3 screws are attached to the metal back panel.
162mm
102mm

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THE MOTION SPECIALIST
CAD data Drawings to aid packaging and mounting are available in various formats from the Trio web site. Products should be
wired by qualied persons.
Specications may change without notice. E & OE
Quick Start v1 October 2020
176.5 mm
115mm
28mm