Eswood UC25NDPLT Technical Document

EQUIPMENT MANUAL
FOR
UC25NLT & UC25NDPLT PROFESSIONAL
DISH WASHER
JUNE 2011

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011 2
T
ABLE OF CONTENTS
1. Important: Prior to Installation 3
2. Technical Specifications 4
3. Installation 5
4. Initial Start-up Procedure 6-7
5. ashing Operation 8
6. Shutdown and Maintenance 9
7. Trouble Shooting 10 & 11
8. Drawings Spare Parts 12,13,14,15,16
9. iring Diagram 17
10. Spare parts & service 18

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011 3
I
MPORTANT
:
PRIOR TO INSTALLATION
1
Installation must be carried out according to local regulations by
qualified trade persons. Isolating switch (es), shut-off valves etc must
be within easy reach of the machine for future service and
maintenance requirements. If in doubt call ES OOD AUSTRALIA or
their representative for further information. No responsibility will be
accepted for defects or damages by improper installation, for changes
to the product not authorised by ES OOD AUSTRALIA, or for
operation outside the technical specifications.
ES OOD AUSTRALIA warrants their products to be free from defects
in material and workmanship under "normal use and service". This
does not include normal wear and tear of parts. ES OOD
AUSTRALIA will repair or replace any parts, which in ES OOD
AUSTRALIA's sole judgement are defective in material or
workmanship, in accordance with the warranty offered.
This undertaking covers the provision of labour and parts for 12
months from the date of delivery to the purchaser. This undertaking
applies only to state capitals. Remote areas are not covered by this
commitment and special enquires should be made. (Note: Tr vel
time not covered by w rr nty)
In no event will ES OOD AUSTRALIA be liable for loss of facilities or
other property and such things as, but not limited to, additional labour
costs, loss of revenue or anticipated profits, and other damages of any
kind whether direct, indirect, incidental or consequential.
Labour under warranty is supplied free of charge during normal
working hours, Monday to Friday. Should warranty work be requested
outside or our normal working hours a labour charge will be applied
equivalent to a normal hour rate without out of hour’s penalty rates.
(Refer to last page of this manual for your closest branch for arranty
repair services)
Note: It is the responsibility of the owner to ensure the water feed to
Eswood Dish and Glass washers is of a quality that will not form
excessive build up of calcium and other dissolved minerals on the
heating elements. Premature failure of heating elements that exhibit
this cause of failure will not be covered under warranty, also if the filter
valve is discarded from the detergent tube warranty will be voided.
PLEASE ENSURE SUITABLE DETERGENT IS USED.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011 4
T
ECHNICAL SPECIFICATIONS
2
M chine Specific tions
Net eight 68 kg
Hourly Capacity 400 X (305 Ø) dinner plates/Hr.
ash Cycle Time 3 cycles,1 to 3 minutes
Dwell/Rinse Cycles 4 seconds/15 seconds
Standard Equipment 500 x 500 racks, 1 plate, 1 cup, 2
cutlery containers.
W sh Pump, T nk nd Element
ash Pump 500 atts/280lpm
ash Tank Capacity 17 Litres
ash Tank Heater 1800 atts
ash temperature 60
O
C to 65
O
C
Rinse T nk nd Element
Rinse Tank Capacity 7 Litres
Rinse Tank Heater 3600 atts
Rinse Temperature 82
O
C - 85°C
ater Consumption 3 Litres per cycle
Electric l nd W ter Consumption
Electrical Input 240V, 50Hz, 1 phase, 20 amp max
20 amps plug & lead, requires 20 amp
socket
Hot ater Input min 45
O
C @ 200 kPa to 400 kPa
Hose with
3
/
4
” B.S.P. fitting
Drain Outlet 11/2” B.S.P. gravity fed.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011 5
I
NSTALLATION
3
1. Remove the lower panel, position the machine and level by
screwing the adjustable feet.
2. Fit a 11/2” B.S.P. waste trap to underside of tank outlet.
3. Connect the hot water supply hose to a
3
/
4
” B.S.P. isolating valve
adjacent to the machine. The hot water input supply should be at
least 45
O
C and 200 to 400 kPa. A pressure reducing valve
should be fitted for pressure above 400 kPa.
Do not m ke w ter or plumbing connections th t will
prevent the m chine from being removed from position, for
the purpose of servicing.
Note that all plumbing work is to be done in accordance with
local plumbing codes.
4. Ensure that the rotary switch on the control panel is “OFF” and
the toggle switch behind the lower panel is set to the “install”
position. Connect the three pin plug lead to a 20 amp, 240V,
50Hz, 1 phase power outlet.
Note that any electrical work is to be done in accordance with
the rating plate on the lower panel.
IN RUN POSITION

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
6
I
NITIAL START
-
UP PROCEDURE
4
1. ith the rotary switch on the control panel “OFF”, turn the water
and power on.
2. Open the door, ensure the overflow tube is placed into the tank
drain flange and pump intake filter is located over the pump
suction hole (inside tank front) then close the door.
3. The machine is fitted with automatic detergent and rinse aid
injectors. Place the free end of the 10mm clear plastic tube for
detergent, (located under the machine), into a 4 Litre or other
suitable container of detergent. Repeat for the rinse aid line. The
unit will prime itself after the initial cycles.
The injector must not run without detergent. Use only quality
commercial dishwashing and rinse aid product in accordance
with manufacturers’ recommendations.
4. Turn the control panel rotary switch to the “FILL” position (see
page 7) and the rinse cylinder will begin to fill with water. The fill
light illuminates till the cycle is complete. hen the rinse cylinder
is full, the water will flow out of the rinse jets and fills the wash
tank and stop automatically.
This ensures that all air is expelled from the rinse cylinder and
that the heating elements are safely covered with water. F ilure
to observe the bove will c use d m ge to the elements
nd is not covered under w rr nty.
5. Open the door check that the wash tank level is within 30mm of
the overflow level. Place strainer trays in position within the
tank, close the door, and turn the toggle switch behind the lower
panel to the “Run” position.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
7
6. Turn the rotary switch to a “CYCLE” (ie: short, medium or long)
position and depress the “START” button. The machine will not
start until the water in the rinse cylinder has reached 82
O
C, as
indicated by the “Low” temperature indicator light. At this
temperature or above, the machine will start and stop
automatically as indicated by the pulsating “CYCLE” light. (See
Control on this page).
7. Check under the machine for leaks and any loose items. Check
that the upper and lower wash arms turn freely. Note that the
indicator lights are functioning correctly.
8. At the end of the initial procedure, turn rotary switch to the ‘OFF”
position, open the door, remove the “strainer trays” and remove
the “overflow Tube” to drain tank. Place the overflow tube back
in position.
10. Refit the lower front panel and if possible leave the door open to
“Air” the machine

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
WASHING OPERATION
5
1. Check the level of detergent and fill when necessary. Also check
that the pump intake filter is clean and in place over tank intake
hole and the overflow tube is placed into the drain flange at
bottom of tank.
2. Close the door, turn the rotary switch to “FILL” , the fill light
illuminates till filling is complete.
3. hen the machine has finished filling, open the door and check
that the water is up to the overflow level (approx. 30mm from
tank shelf) . The wash tank heating is actuated automatically.
Place the strainer trays in place within the tank.
4. Select one of three auto cycles on the rotary switch (see page 7
) according to the degree of soiling on the dishware. For heavy
soiling use a long cycle and for light soiling use a short cycle.
5. Scrape off any loose food matter and place the dirty items in an
appropriate rack. Open the door, slide the rack into the machine,
close the door and press the “START” button. The cycle light
(see Page 7 ) pulsates during the cycle till complete.
Note that the cycle will not begin until the water in the booster
has reached 82
O
C.to ensure correct temp of operation. arning
light “low temp” (See page 7) will indicate if the temperature is
low.
hen loading racks, face the flat plates with face angled
upwards, bowls can be angled forward and the small items such
as glasses and cups to be placed upside down in the open rack.
To avoid breakages when washing stem-ware, it is advisable to
use a compartmented glass rack. Your supplier can advise you
on the selection of an appropriate rack.
6. hen the washing is finished, open the door and remove the
clean rack. To wash another rack repeat from step 5.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
9
S
HUTDOWN AND MAINTENANCE
6
1. Turn the rotary switch to “OFF“
2. Remove the strainer trays and overflow tube and drain the tank.
Clean the strainer trays by washing under tap.
3. Remove the pump intake filter at bottom of tank and clean it
under a tap ( ait till the wash water has been drained
completely before removal). Then replace the filter and overflow
tube.
4. Check that the rinse and wash arms and jets are free of foreign
matter. If necessary, remove the arms by undoing the centre
knurled screw and prick the jets using a small paper clip and
washout under tap and refit.
5. Clean the exterior of the machine with a damp sponge. Do not
pass water over the electrical controls and avoid abrasive or
strong detergents.
6. Check for leaks and ensure that the arms rotate freely.
7. Leave the door open if possible to allow the machine to air.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
10
TROUBLE SHOOTING
7
Problem Possible c use nd remedy
hen machine is (a) Check that main isolating switch is
turned on, red power turned on and fuses are okay.
light does not
illuminate (b) Power light may be burnt out. If so,
replace it (this will not stop machine from
operating though).
Machine will not start (a) Ensure that the rinse
temperature has reached 82
O
C.
(b) Check that the door is properly
closed
(c) Check operation of the door switch.
Machine not filling (a) Check if water isolating valve is
correctly and/or filling fully open, and check for obstructions
continuously in the water supply line.
(b) Check if overflow pipe is seated
correctly in wash tank, and check for
foreign matter under the O-ring of the
pipe.
(c) Check for obstruction in the water
supply solenoid valve and clean if
necessary. Check diaphragm and
replace if punctured.
(d) Check pressure switch operation.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
11
Problem Possible c use nd remedy
Poor wash (a) Check that detergent feeder to
machine is operating correctly.
(b) Check for foreign matter in wash arm
jets. Clean if necessary.
(c) Check that items to be washed are
correctly placed in racks.
(d) Check temperature of wash tank. If
incorrect check thermostat settings and
heating element.
(e) Check that the wash pump is
functioning.
Poor rinse (a) Check that water pressure to
machine is not less than 200 kPa
Ensure that the water isolating valve is
fully open.
(b) Check rinse jets for foreign matter
and clean if necessary.
(c) Check that the water supply solenoid
valve is functioning correctly.
(d) Check that the line strainer is not
partially blocked. If so, remove and clean
filter.
Insufficient rinse (a) Ensure that temperature of
temperature incoming water supply is at least 65
O
C.
(b) Check that rinse tank thermostat is
set correctly and functioning.
(c) Check rinse tank elements.

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
12
D
RAWINGS
8

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
13
SPARE PARTS
8 UC-25N
Code Description
UC-25PI5 TOP CONROL PANEL
UC-25A11 TOP CONTROL ASSY
UC-25R01 DOOR HINGE ROD
UC-25-A07 DOOR ASSY
UC-25A08 RACK GUIDE ASSY
UC-25P19 FRONT PANEL
MLEPLA04 STAINLESS STEEL ADJUSTABLE LEG

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
14
SPARE PARTS
8

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
15
SPARE PARTS
8
Code Description
B-42415 STAINER ASSY
EP-225 500 TANK ELEMENT
B-42A08 RINSE CYLINDER ASSY
GSK-015 GASKET
EP-224 3+600 RINSE CYLINDER ELEMENT
RT-144 HOSE RUBBER 12MM – 1 M
HC-108 HOSE CLAMP (STAINLESS STEEL)
EP-125 SOLENOID VALVE
PF-347 FILTER VALVE
EP-252 DETERGENT PUMP
SS-131 THERMOSTATS
HC-116 HOSE CLAMP (STAINLESS STEEL)
SS-151 SENSOR
RT-134 TUBE 5MM I.D. CLEAR X 1M
MCL-012 ARNING LABEL – ELEC
UC-25P19 FRONT PANEL
1 -3P13 INSTALLATION STRIP – MICRO S ITCH
I -3A12 BRIDGE BRACKET ASSY
HC-121 HOSE CLAMP(STAINLESS STEEL)
EM-136 CAPACITOR 12.5 UF
B-42A13 FILTER INTAKE ASSY
PF-601P HEX BACK NUT 1/8” BSP BRAS
A-125 ASHER
B-42T02 BEARING TUBE PLUNGER
GSK-106 GASKET
A-125 ASHER
B-42A10 PLUNGER ASSY
PF-621 ASTE OUTLET – PLASTC COMP
A-2887 DOOR CATCH
UC-25A08 RACK GUIDE ASSY
B-42A16 OVERFLO TUBE ASSY
UC-25A07 DOOR ASSY
SC-403 M5 X12MM PAN SCRE
UC-25R0-1 DOOR HINGE ROD
B-42A21 LO ER DISCHARGE CASTING ASSY
B-42M02-1 ASH ARM BEARING PIN
PF-701P RINSE JET ES-25
PF-509P CAP 3/8 X 26 TPI THD – BRA
B-1108 THRUST SCRE
SS-236
RELAY
AC-COIL
240

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
16
SPARE PARTS
8. UC-25N
Code Description
B-42A22 UPPER DISCHARGE CASTING ASSY
A-2454-2 RINSE ARM 3 JETS
B-42M03 ASH ARM BOSS
EP-248 DRAIN PUMP
B-42P24 ASH ARM ASSY
SS-257 ELECTRIC TIMER PM20ES
SS-258 BASE TIMER
SS-154 PRESSURE S ITCH 50/15MM STD
A-2454-1 RINSE ARM 2 JETS
B-1108 THRUST SCRE
A-2483-2 RINSE ARM TUBE
UC-25M02 ASH ARM
A-2483-1 RINSE ARM TUBE
UC-25M01 FLANGER BEARING LO ER ASH ARM
A-1917-1 BUSH RINSE ARM
SS-201 GREEN PUSH BUTON S ITCH
EP-157 ROUND NEON INDICATOR (GREEN)
EP-156 ROUND NEON INDICATOR (RED)
EP-158 ROUND NEON INDICATOR (AMBER)
SS-255 ROTARY S ITCH + KNOB
C-10511 ASH PUMP ASSY + CAPACITOR
SS-250 MICRO S ITCH 15A 43MM LEVER
B-42H01 PUMP INTAKE HOSE
HC-121 S/S HOSE CLAMP
SS-236 240V
RELAY
AS
COIL
RT-135 5MM
RUBBER
HOSE
UC-25C02 BOTTOM
ASH
SUPPORT
NUT
PF-609P 1
½”
HEX
BACK
NUT
FLANGE
620120 RINSE
AID
INJECTOR
RT-134 5MM
CLEAR
TUBE

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
17
WIRING DIAGRAM
9

ESWOOD OPERATING MANUAL UC-25NL & UC-25NDPL June 2011
1
GOLDSTEIN/E
SWOOD SPARE PARTS
&
SERVICE
10
For inquiries and access to 24/7 service backup, please call our Toll-Free Number:
(Applic ble to l ndline only ch rges pply for c lls m de from Mobile
Phone)
1800 013 123
This number will automatically access your nearest State office, or the technician
on duty if after hours. After hours charges apply.
This manual suits for next models
2
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