ETAS ES5100.1 User manual

ES5100.1 Desktop Housing
User’s Guide

2
Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-
tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2019 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
V1.0.0 R03 EN - 11.2019

ES5100.1 Desktop Housing - User’s Guide 3
Contents
ETAS Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Connecting/Removing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Opening the Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Requirements made of the User and Obligations of the Operator . . 6
1.1.6 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6.1 Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.1 Breakout-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Slots for I/O Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.1 Supported PCI Express Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.2 Mechanical Preparations for Expansions. . . . . . . . . . . . . . . . . . . . . 18
2.4 Real-Time PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.1 Motherboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.2 LAN Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.3 Ports of the Real-Time PC without Function . . . . . . . . . . . . . . . . . . 19
2.4.4 Hard Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ES5100.1 Desktop Housing - User’s Guide4
Contents ETAS
2.4.5 Expansion Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.6 CMOS Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.1 Power Cord Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 Configuration and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.2 Set-up Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Installing Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 User PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.1 Connecting the User PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.2 Configuring RTIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4 Powering on the ES5100.1 Desktop Housing . . . . . . . . . . . . . . . . . . . . . . . 29
3.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 Pin Assignment and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 "ECU" and "LC" Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Real-Time PC Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

ES5100.1 Desktop Housing - User’s Guide 5
ETAS Introduction
1 Introduction
This chapter contains information on the following topics:
• "Basic Safety Instructions" on page 5
• "Identifications on the Product" on page 8
• "CE Marking" on page 8
• "RoHS Conformity" on page 8
• "Taking the Product Back and Recycling" on page 9
• "About This Manual" on page 10
1.1 Basic Safety Instructions
Please adhere to the safety instructions in this manual to avoid injury to yourself
and others as well as damage to the device.
1.1.1 Labeling of Safety Instructions
The safety instructions contained in this manual are shown with the standard
danger symbol shown below:
The following safety instructions are used. They provide extremely important
information. Please read this information carefully.
1.1.2 General Safety Information
Please read the product safety advice ("ETAS Safety Advice Housing") and the
following safety instructions to avoid injury to yourself and others as well as dam-
age to the device.
ETAS GmbH cannot be made liable for damage which is caused by incorrect use
and handling and not adhering to the safety instructions.
CAUTION!
indicates a low-risk danger which could result in minor or less serious
injury or damage if not avoided.
WARNING!
indicates a possible medium-risk danger which could lead to serious
or even fatal injuries if not avoided.
DANGER!
indicates a high-risk, immediate danger which could lead to serious
or even fatal injuries if not avoided.
Note
Please read all documentation pertaining to this product ("ETAS Safety Advice
Housing" and this User’s Guide) carefully before using the product.

ES5100.1 Desktop Housing - User’s Guide6
Introduction ETAS
1.1.3 Connecting/Removing Devices
Please take the following precautionary measures to avoid any injuries and dam-
age to hardware:
• Do not apply any voltages to the ports of the ES5100.1 Desktop Housing
which do not correspond to the specifications of the relevant port. The
exact specifications of the I/O hardware can be found in the manuals on
the relevant boards.
• Do not connect or disconnect any devices while the ES5100.1 Desktop
Housing or external devices are powered on.
First, power off the ES5100.1 Desktop Housing by shutting down the
Real-Time PC and using the on/off switch on the back of the device, and
detach all power plugs.
• When inserting any connectors, please make sure they are absolutely
straight and that none of the pins are bent.
1.1.4 Opening the Housing
The ES5100.1 Desktop Housing must only be opened by qualified technical per-
sonnel!
1.1.5 Requirements made of the User and Obligations of the Operator
Make sure you only assemble, operate and maintain the product if you have the
relevant qualification for and experience with this product. Incorrect usage or
operation by users without an appropriate qualification can lead to serious or
even fatal injuries as well as damage to property.
General Occupational Health and Safety
The existing regulations on occupational health and safety as well as accident
prevention must be adhered to.
1.1.6 Correct Use
The ES5100.1 Desktop Housing is an example of system housing used to create
a hardware-in-the-loop test system. The ES5100-based system consists of:
• A Real-Time PC which is part of the ES5100.1 Desktop Housing.
• Digital and analog interfaces to the ECU which can be integrated into the
ES5100.1 Desktop Housing as PCI-Express-based boards.
The simulation of the vehicle battery itself is not a component part of the
ES5100.1 Desktop Housing and cannot be integrated here.
DANGER!
As long as the ES5100.1 Desktop Housing is not completely discon-
nected, there is a danger of electrocution!
Disconnect the device from the mains by removing the mains cable –
then wait a few minutes until all components (e.g. power pack,
capacitors) are discharged.
Note
The safety and reliable operation of the system in which the ES5100.1 Desktop
Housing is installed are the responsibility of those who assembled the system!

ES5100.1 Desktop Housing - User’s Guide 7
ETAS Introduction
The ES5100 Desktop Housing is intended to be used as follows:
• In industrial lab facilities or at industrial workplaces,
• As an I/O hardware interface for ECUs in an open-loop test system,
• In conjunction with ETAS software which supports the ES5100.1 Desktop
Housing,
• As an interface together with software programs that serve the standard-
ized, documented and open APIs of ETAS software products.
The ES5100.1 Desktop Housing is not intended to be used
• In a vehicle on the road,
• As part of a life support system,
• As part of a medical application,
• In applications in which misuse can lead to injury or damage,
• In environments with conditions outside the specified ranges (see "Envi-
ronmental Conditions" on page 35).
Demands made of Operation
The following requirements are made to ensure safe operation:
• Only use the product in accordance with the specifications in the relevant
User’s Guide. Product safety is not guaranteed if the device is used other
than intended.
• Observe all applicable regulations on site concerning electrical safety as
well as the rules and regulations on occupational health and safety!
• Never use the product in a wet or damp environment.
• Never use the product in areas subject to explosions.
• Make sure you keep the surface of the product clean and dry.
• Make sure there is plenty of ventilation to the device.
Demands made re the Technical State of the Product
This state-of-the-art product adheres to all recognized safety-related regulations.
The product must only be used if it is in full working order, with the relevant
personnel only using the device as it was intended, taking all security issues and
risks into account as well as taking into consideration the relevant documenta-
tion at all times. If the product is not used correctly, the protection of the product
may be impaired.
To ensure safe operation of the ES5100.1 Desktop Housing, make sure you read
and heed the instructions in the section "Safety Instructions" on page 23.
Maintenance and Cleaning
Use a clean, dry cloth to clean the outside of the device.

ES5100.1 Desktop Housing - User’s Guide8
Introduction ETAS
1.2 Identifications on the Product
The following symbols are used for identifying the product:
Observe the information in the chapter "Technical Data" on page 33.
1.3 CE Marking
ETAS confirms that the product meets the product-specific applicable European
Directives with the CE marking affixed to the product or its packaging. The CE
Declaration of Conformity for the product is available upon request.
1.4 RoHS Conformity
1.4.1 European Union
The EU Directive 2011/65/EU limits the use of certain dangerous materials for
electrical and electronic devices (RoHS conformity).
ETAS confirms that the product corresponds to this directive which is applicable
in the European Union.
1.4.2 China
ETAS confirms that the product meets the product-specific applicable guidelines
of the China RoHS (Management Methods for Controlling Pollution Caused by
Electronic Information Products Regulation) applicable in China with the China
RoHS marking affixed to the product or its packaging.
Symbol Description
Before using the product, carefully read the User’s Guide!
Identification for CE conformity
(see "CE Marking" on page 8)
Identification for China RoHS
(see "RoHS Conformity" on page 8)
Identification for WEEE directive
(see "Taking the Product Back and Recycling" on page 9)

ES5100.1 Desktop Housing - User’s Guide 9
ETAS Introduction
1.5 Taking the Product Back and Recycling
The European Union (EU) has passed a directive called Waste Electrical and Elec-
tronic Equipment, or WEEE for short, to ensure that systems are set up through-
out the EU for the collection, treatment and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way representing
no danger to health or the environment.
Fig. 1-1 WEEE Symbol
The WEEE symbol on the product or its packaging shows that the product must
not be disposed of as residual garbage.
The user is obliged to collect the old devices separately and return them to the
WEEE take-back system for recycling.
The WEEE Directive concerns all ETAS devices but not external cables or batteries.
For more information on the ETAS GmbH Recycling Program, contact the ETAS
sales and service locations (see "ETAS Contact Addresses" on page 37).

ES5100.1 Desktop Housing - User’s Guide10
Introduction ETAS
1.6 About This Manual
This manual consists of the following chapters:
• "Introduction" on page 5
This chapter
• "Features and Functions" on page 13
This chapter contains an overview of the features and functions of the
components of the ES5100.1 Desktop Housing.
• "Configuration and Operation" on page 23
This chapter contains information on connecting, configuring and operat-
ing the ES5100.1 Desktop Housing.
• "Pin Assignment and Connections" on page 31
This chapter describes the various ports of the ES5100.1 Desktop Housing.
• "Technical Data" on page 33
This chapter contains the technical data on the ES5100.1 Desktop Hous-
ing.
1.6.1 Using this Manual
Representation of Information
All activities to be carried out by the user are shown in what we call a "Use-
Case" format, i.e. the target to be achieved is defined briefly in the title and the
individual steps necessary to achieve this target are then listed. The information
is displayed as follows:
Target definition
Any introductory information...
•Step1
Possibly an explanation of step 1...
•Step2
Possibly an explanation of step 2...
Any concluding remarks...
Concrete example:
To create a new file
If you want to create a new file, no other file may be open.
• Select File → New.
The "Create file" dialog box appears.
• Enter a name for the file in the "File name" field.
The file name must not exceed 8 characters.
• Click OK.
The new file is created and saved under the name specified. You can now work
with the file.

ES5100.1 Desktop Housing - User’s Guide 11
ETAS Introduction
Typographic Conventions
The following typographic conventions are used:
Important notes for the user are shown as follows:
Select File →Open. Menu commands are shown in boldface/
blue.
Click OK. Buttons are shown in boldface/blue.
Press <ENTER>. Keyboard commands are shown in angled
brackets in block capitals.
The "Open File" dialog box
appears.
Names of program windows, dialog boxes,
fields etc. are shown in quotation marks.
Select the file setup.exe. Text in drop-down lists, program code, as
well as path and file names are shown in
the Courier font.
A conversion between the file types
logical and arithmetic is not possi-
ble.
Content markings and newly introduced
terms are shown in italics.
Note
Important note for the user.

ES5100.1 Desktop Housing - User’s Guide12
Introduction ETAS

ES5100.1 Desktop Housing - User’s Guide 13
ETAS Features and Functions
2 Features and Functions
This chapter contains an overview of the features and functions of the compo-
nents of the ES5100.1 Desktop Housing.
In particular these are:
• "Overview" on page 14
• "Front Panel" on page 15
– "Breakout-Box" on page 15
• "Slots for I/O Boards" on page 17
– "Supported PCI Express Boards" on page 17
• "Real-Time PC" on page 18
– "Motherboard" on page 18
– "LAN Ports" on page 18
– "Hard Disk" on page 19
– "Expansion Slots" on page 20
– "CMOS Battery" on page 21
• "Fan" on page 21
• "Power Supply" on page 21
– "Power Cord Cables" on page 21

ES5100.1 Desktop Housing - User’s Guide14
Features and Functions ETAS
2.1 Overview
The ES5100.1 Desktop Housing is based on the ETAS RTPC (Real-Time PC) and
the ETAS Multi-I/O Simulation Board ES5340.2.
ETAS RTPC offers multicore simulation functions in real time as the core of all
LABCAR test systems. Alongside the ES5340.2, the housing of the ES5100.1
Desktop Housing can accommodate two further PCI Express boards.
The ETAS Multi-I/O Simulation Board ES5340.2 can be adapted to suit all kinds
of test scenarios. Alongside 4 analog and 20 digital input channels, it also offers
8 analog and 8 digital output channels.
The following figures show different views of the ES5100.1 Desktop Housing.
Fig. 2-1 Front (Top) and Rear View (Bottom) of the ES5100.1 Desktop Hous-
ing

ES5100.1 Desktop Housing - User’s Guide 15
ETAS Features and Functions
2.2 Front Panel
The front panel features an on/off switch and the breakout-box.
Fig. 2-2 The Front Panel of the ES5100.1 Desktop Housing
2.2.1 Breakout-Box
The breakout-box (BoB) of the ES5100.1 enables access to 60 signal lines
between the ECU ("ECU") and the ports of the boards in the Real-Time PC
("LC"). The position of the breakout-box in the signal path is shown in Fig. 2-3.
Fig. 2-3 Signal Path: ES5340.2 →BoB →ECU
Note
The user has to provide the cables between the ES5340.2 (ports: D-Sub25
female, inputs: D-Sub62 male) and the "LC" port (D-Sub62 female) as well as
between the "ECU" port (D-Sub62 male) and the ECU!

ES5100.1 Desktop Housing - User’s Guide16
Features and Functions ETAS
Short-Circuit Plugs
The ES5100.1 Desktop Housing comes with 60 short-circuit plugs - the order
number of the plugs, made by Schützinger, is: KURZ 10-2 IG Ni / SW.
Fuses in the Signal Path
The signal paths at the breakout-box are protected with one fuse (0.5 A/±60 V)
per jack. The fuses are on the inside of the housing lid.
Fig. 2-4 Positions of the Fuses (Red)
Note
The cable connections must not be longer than 3 m!
Note
Please take good care of the short-circuit plugs! These can break if they are
subjected to impact, shearing force or too great a pressure.

ES5100.1 Desktop Housing - User’s Guide 17
ETAS Features and Functions
If one of the fuses is faulty, the device has to be sent in to ETAS to have it
replaced (see "ETAS Contact Addresses" on page 37).
2.3 Slots for I/O Boards
On the motherboard of the Real-Time PC, there are three slots of which one
accommodates the ES5340.2. The slots can be accessed from the back of the
ES5100.1.
How to install and remove boards is described in the section "Installing Boards"
on page 25.
The specification of the slots is described in the section "Expansion Slots"
on page 20.
Seen from the back, the ES5340.2 is situated in PCIe slot 4 (numbering depends
on the board manufacturer - see Fig. 2-6 on page 20 and Tab. 2-2 on page 20)
and occupies slots 1 and 2.
Slot 3 is designed to hold a single-width PCIe board in PCIe slot 5 and slots 4 (and
5) can accommodate a further PCIe board of single (or double) width in PCIe
slot 7.
2.3.1 Supported PCI Express Boards
Up to two ES5340.2 from ETAS can be used. If the ES5100.1 Desktop Housing is
operated with LABCAR-OPERATOR, the following cards can also be used:
• Elektrobit EB5100/EB5200 PCIe FlexRay
• IXXAT CAN-IB200/PCIe (CAN and LIN)
• IXXAT iPC-I XC16/PCIe (CAN)
Note
The ports on the breakout-box are rated to supply pure signal and activation
lines with max. 0.3 A current.
The ports are not rated to supply voltages and power for sensors, drivers,
engines and the like! The ports are not rated to be connected with battery
voltages!

ES5100.1 Desktop Housing - User’s Guide18
Features and Functions ETAS
2.3.2 Mechanical Preparations for Expansions
There are mechanical preparations for expansions on the back of the ES5100.1
Desktop Housing (top right).
2.4 Real-Time PC
This section contains information on the Real-Time PC.
2.4.1 Motherboard
The motherboard of the Real-Time PC is a Micro-ATX board of type
"Supermicro® X10SLQ" – the printed manual is part of the delivery scope.
2.4.2 LAN Ports
The connector panel for all peripheral devices is on the back of the Real-Time PC.
The board features two Gigabit Ethernet LAN adapters with the following ports:
Fig. 2-5 The LAN Ports "ETH1" and "HOST"
•HOST
For connecting the user PC with the LABCAR software
•ETH1
For connecting other hardware (ES4100 via ES1130, ES4440, etc.).
Note
The dummy plates labeled CAN2/LIN and CAN1/LS have no function. These
interfaces are not a component part of the product.
The mechanical construction can be changed without notification. ETAS GmbH
reserves the right to retrofit for activation.
Note
A 2 m long patch cord RJ45 CAT 7 (for connecting the user PC) is part of the
delivery scope. If you connect a different Ethernet cable, please observe the
maximum permissible length of 30 m!

ES5100.1 Desktop Housing - User’s Guide 19
ETAS Features and Functions
The LEDs at the LAN ports indicate the following operating states:
Tab. 2-1 LED Display of LAN Ports
2.4.3 Ports of the Real-Time PC without Function
2.4.4 Hard Disk
The mass storage device used is a 2.5" SATA hard disk with 500 GB capacity.
Link LED Activity LED
Status Description Status Description
Off No connection/
10 Mbps
Flashing
yellow
Active
Orange 1 Gbps
Green Data active
Note
The following ports on the Real-Time PC board are not supported: Mouse/Key-
board, USB 0/1, VGA/DVI, DP/HDMI, USB 2/3, HD Audio.

ES5100.1 Desktop Housing - User’s Guide20
Features and Functions ETAS
2.4.5 Expansion Slots
There are three expansion slots on the motherboard of which one (Slot 4) holds
an ES5340.2.
Fig. 2-6 Expansion Slots on the Motherboard
The specification of the PCI Express slots is as follows:
Tab. 2-2 The Real-Time PC Slots
Slot Description Equipped with
7 PCIe 3.0 x16 –
5 PCIe 2.0 x1 –
4 PCIe 2.0 x4 ES5340.2