ETAS ES600.2 User manual

ETAS ES600.2
Synchronization and Power Management
Module
User Guide

Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in
relation to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications stipu-
lated in the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2021 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
ES600.2 - User Guide R06 EN - 05.2021

ETAS Contents
Contents
ES600.2 - User Guide 3
1 About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Classification of Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Presentation of Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Presentation of Supporting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.1 Front side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.2 Rear side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Ethernet switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3.1 "FE-HOST" host connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3.2 "GE-HOST" host connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3.3 Ethernet connections "ETH1" to "ETH6". . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Time synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5 "Wake-Up" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.6 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Assembly and Interlocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.1 General installation recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.2 Fastening the module on a carrier system . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.3 Mechanically connecting several modules . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3.1 Putting a simple module compound in operation . . . . . . . . . . . . . . . . . . . 27
6.3.2 Putting a complex module compound in operation . . . . . . . . . . . . . . . . . 28
Contents

ETAS Contents
ES600.2 - User Guide 4
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1 General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1.1 Identifications on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1.2 Standards met . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.3 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.4 Maintenance of the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.5 Cleaning the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.6 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2 RoHS conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.3 CE conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4 UKCA conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.5 KCC conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.6 Product return and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.7 Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.8 Use of Open Source software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.9 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.9.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.9.2 Supported applications and software prerequisites . . . . . . . . . . . . . . . . . 34
7.10 Electrical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.10.1 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.10.2 "GE-HOST" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.10.3 "FE-HOST" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.10.4 Ethernet connections "ETH1" to "ETH6" . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.11 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.11.1 Connection "7-29 V" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.11.2 "FE-HOST" connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.11.3 "GE-HOST" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.11.4 Connections "ETH1" to "ETH6". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.1 Cable for the "7-29 V DC" connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.1.1 CBP120 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1.2 CBP1205 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2 Cable for the "FE-HOST" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.3 Cable for the "GE-HOST" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.4 Cable for the connections "ETH1" to "ETH6". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.4.1 Cable CBE130-x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.4.2 Cable CBE140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.4.3 Adapter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9 Order Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
9.1 ES600.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
9.1.1 ES600.2 with CBP120 Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . 44
9.1.2 ES600.2 with CBP1205 Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . 44
9.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
9.2.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
9.2.2 Housing accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

ETAS Contents
ES600.2 - User Guide 5
10 Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

ETAS About this Document
ES600.2 - User Guide 6
1 About this Document
1.1 Classification of Safety Messages
The safety messages used here warn of dangers that can lead to personal
injury or damage to property:
1.2 Presentation of Instructions
The target to be achieved is defined in the heading. The necessary steps for his
are in a step-by-step guide:
Target definition
1. Step 1
2. Step 2
3. Step 3
> Result
DANGER
indicates a hazardous situation with a high risk of death or serious injury if
not avoided.
WARNING
indicates a hazardous situation of medium risk, which could result in death or
serious injury if not avoided.
CAUTION
indicates a hazardous situation of low risk, which may result in minor or mod-
erate injury if not avoided.
NOTICE
indicates a situation, which may result in damage to property if not avoided.

ETAS About this Document
ES600.2 - User Guide 7
1.3 Typographical Conventions
Hardware
1.4 Presentation of Supporting Information
Bold Menu commands, buttons, labels of the product
Italic Emphasis on content and newly introduced terms
NOTE
Contains additional supporting information.

ETAS About this Manual
ES600.2 - User Guide 8
2 About this Manual
This chapter contains information about the following topics:
• “Scope of Supply” on page 8
• “Additional Information” on page 8
2.1 Scope of Supply
Prior to the initial commissioning of the module, please check whether the
module was delivered with all required components and cables (see chapter
9.1 on page 44).
Additional cables and adapters can be obtained separately from ETAS. A list of
available accessories and their order designation is located in chapter “Acces-
sories” on page 44 of this manual or in the ETAS product catalog.
2.2 Additional Information
The configuration instructions for the module under INCA can be found in the
corresponding software documentation.

ETAS Basic Safety Notices
ES600.2 - User Guide 9
3 Basic Safety Notices
This chapter contains information about the following topics:
• “General Safety Information” on page 9
• “Requirements for Users and Duties for Operators” on page 9
• “Intended Use” on page 9
3.1 General Safety Information
Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol-
lowing safety notices to avoid health issues or damage to the device.
ETAS GmbH does not assume any liability for damages resulting from
improper handling, unintended use or non-observance of the safety precau-
tions.
3.2 Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the
necessary qualification and experience for this product. Improper use or use by
a user without sufficient qualification can lead to damages or injuries to one's
health or damages to property.
General safety at work
The existing regulations for safety at work and accident prevention must be
followed. All applicable regulations and statutes regarding operation must be
strictly followed when using this product.
3.3 Intended Use
Application area of the product
This product was developed and approved for applications in the automotive
sector. The module is suitable for use in interiors, in the passenger cell or in the
trunk of vehicles. The module is not suitable for installation in the engine com-
partment and similar environments. For use in other application areas, please
contact your ETAS contact partner.
NOTE
Carefully read the documentation (Product Safety Advice and this User's
Guide) that belongs to the product prior to the startup.

ETAS Basic Safety Notices
ES600.2 - User Guide 10
Requirements for the technical state of the product
The product is designed in accordance with state-of-the-art technology and
recognized safety rules. The product may be operated only in a technically flaw-
less condition and according to the intended purpose and with regard to safety
and dangers as stated in the respective product documentation. If the product
is not used according to its intended purpose, the protection of the product
may be impaired.
Requirements for operation
• Use the product only according to the specifications in the correspond-
ing User's Guide. With any deviating operation, the product safety is no
longer ensured.
• Observe the requirements on the ambient conditions.
• Do not use the product in a wet or damp environment.
• Do not use the product in potentially explosive atmospheres.
Electrical safety and power supply
• Observe the regulations applicable at the operating location concerning
electrical safety as well as the laws and regulations concerning work
safety!
• Connect only current circuits with safety extra-low voltage in accordance
with EN 61140 (degree of protection III) to the connections of the mod-
ule.
• Ensure that the connection and setting values are being followed (see
the information in the chapter "Technical data").
• Do not apply any voltages to the connections of the module that do not
correspond to the specifications of the respective connection.
Power supply
• The power supply for the product must be safely disconnected from the
supply voltage. For example, use a car battery or a suitable lab power
supply.
• Use only lab power supplies with double protection to the supply net-
work (with double insulation/reinforced insulation (DI/ RI)).
• The lab power supply must be approved for an operating altitude of
5000 m and for an ambient temperature of up to 70 °C.
• In regular operation of the modules as well as very long standby opera-
tion, a discharge of the vehicle battery is possible.