Eureka MAGNUM 901 EB EVOLUTION Programming manual

MAGNUM 901 EB EVOLUTION
BASIC OPERATION, MAINTENANCE &
TROUBLESHOOTING MANUAL
EUREKA S.P.A.
VIA DELL’ARTIGIANATO 30/ 32, 35013 CITTADELLA (PD) ITALY
TEL. ++39 - 049 - 9481800 FAX. ++39 -049 – 9481899
INTERNET: WWW.EUREKASWEEPERS.COM E-MAIL: [email protected]

CONTENT INDEX
CONTENT INDEX ........................................................................................................................................3
INTRODUCTION.........................................................................................................................................4
MACHINE IDENTIFICATION.........................................................................................................................5
GENERAL WARNINGS AND ADVICE ............................................................................................................7
TRANSPORT - HANDLING.........................................................................................................................12
MACHINE DESCRIPTION...........................................................................................................................14
PRIMARY FUNCTIONS AND CONTROLS ....................................................................................................16
CONTROL PANEL ..............................................................................................................................................16
LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT .................................................................................18
USE OF THE MACHINE..............................................................................................................................21
OPERATION ......................................................................................................................................................21
IMPORTANT ADVICE ........................................................................................................................................21
MAIN BRUSH....................................................................................................................................................22
SIDE BRUSH......................................................................................................................................................24
DUST GUARD SEALING.....................................................................................................................................26
HOPPER SEALING REPLACEMENT....................................................................................................................28
FILTER REPLACEMENT......................................................................................................................................30
HYDRAULIC OIL AND HYDRAULIC COMPONENTS REPLACEMENT..................................................................32
GREASING POINTS ...........................................................................................................................................34
TECHNICAL DIMENSION DRAWINGS .......................................................................................................35
TECHNICAL SPECIFICATION CHART ...........................................................................................................36
HYDRAULIC SCHEME................................................................................................................................38
SETTING HYDRAULIC CONTROL ...............................................................................................................42
RELIEF VALVE ...........................................................................................................................................42
PERIODIC SERVICING ...............................................................................................................................43
SUGGESTED REPLACEMENT LIST ............................................................................................................44
MAINTENANCE SCHEDULED SERVICING...................................................................................................46
TROUBLESHOOTING CHART .....................................................................................................................53
FAILURES OF THE CONTROLLER AND MOTOR WHEEL....................................................................................56
PRODUCT WARRANTY .............................................................................................................................59
INSTALLATION FORM NECESSARY TO ACTIVATE WARRANTY..........................................................................60
DICHIARAZIONE DI CONFORMITA’...................................................................................................................61
3

INTRODUCTION
“EUREKA S.p.a.”, leading industrial cleaning machine manufacturer,
is delighted to welcome you to the ranks of MAGNUM sweeper
owners and it trusts that you will get the greatest sasfacon
from the use of the machine. We are certain that while using the
machine you will have the opportunity to see the quality, solidity
and possibilies for use for yourselves. The MAGNUM sweeper is
ideal for large areas for private, industrial or public uses. Described
in this manual are various installaon, checking and maintenance
operaons necessary for keeping your sweeper in p top condion.
These are normal maintenance measures that any operator will be
able to carry out with implements that he or she should normally
have in the company. In the case of parcularly demanding work,
please call in specialised help.
OUR COMPANY AIMS AT THE CONSTANT IMPROVEMENT OF ITS
PRODUCTS AND RESERVES THE RIGHT TO MAKE MODIFICATIONS
AND IMPROVEMENTS WHEN IT CONSIDERS IT ADVISABLE WITHOUT
BEING OBLIGED TO UPGRADE PREVIOUSLY SOLD MACHINES WITH
SAID IMPROVEMENTS AND MODIFICATIONS

MACHINE IDENTIFICATION

REFER TO THESE DETAILS WHEN ORDERING SPARE PARTS OR MAKING ANY OTHER ENQUIRY TO
THE MANUFACTURER.

5

ATTENTION!!!
THE MACHINE IS NOT APPROVED FOR CIRCULATION ON THE ROAD.
BEFORE USING THE MACHINE OR CARRYING OUT ANY OPERATION ON IT, ALL THE PROCEDURES
AND WARNINGS DESCRIBED IN THIS MANUAL MUST BE READ AND UNDERSTOOD.
RIGOROUS COMPLIANCE WITH THE REGULATIONS AND INSTRUCTIONS CONTAINED IN IT,
TOGETHER WITH THE OPERATOR’S ATTENTION AND PRUDENCE WILL BE THE BEST GUARANTEE
AGAINST ACCIDENTS THAT COULD OCCUR AT WORK.
EUREKA SWEEPERS ARE DESIGNED TO PROVIDE MAXIMUM SAFETY IF USED ACCORDING TO THE
INSTRUCTIONS.
OPERATORS WHO DO NOT KNOW THE REGULATIONS AND PROCEDURES CONTAINED IN THIS
MANUAL MUST BE PREVENTED FROM USING THE MACHINE.
THE SWEEPER HAS BEEN CONSTRUCTED FOR TOWN AND INDUSTRIAL CLEANING OPERATIONS
WITH THE COLLECTION OF MATERIAL AND ITS DISPOSAL.
THE USER’S MANUAL IS AN INTEGRAL PART OF THE SWEEPER AND MUST ACCOMPANY IT UNTIL
THE SWEEPER IS DEMOLISHED.
PURSUANT TO DIRECTIVE 89/392 CE, PRESIDENTIAL DECREE 459 DATED 24/07/1996 AND LATER
MODIFICATIONS NOTICE IS GIVEN THAT:
OPERATOR IS INTENDED TO MEAN THE PERSON(S) ASSIGNED TO INSTALL, OPERATE, ADJUST,
CARRY OUT ORDINARY SERVICING, CLEAN, REPAIR AND TRANSPORT THE MACHINE.

OCCURRENCES DUE TO THE IGNORANCE OF OR THE NON-APPLICATION OF THE PROCEDURES
CONTAINED IN THIS MANUAL OR TO THE IMPROPER USE OF THE MACHINE.

MODIFICATIONS AND/OR THE INSTALLATION OF PARTS OR ACCESSORIES THEY HAVE NOT BEEN
AUTHORISED BEFOREHAND.

GENERAL WARNINGS AND ADVICE
DANGER SIGNS - ATTENTION
THIS SYMBOL HIGHLIGHTS ALL THE OPERATIONS THAT REPRESENT A
POTENTIALLY HAZARDOUS SITUATION FOR THE OPERATOR
IT IS THEREFORE NECESSARY TO ADHERE CLOSELY TO THE CONDITIONS
SHOWN BY THIS SYMBOL..
EAR PROTECTORS/PLUGS/MUFFLERS MUST BE WORN.
IN PARTICULAR ENVIRONMENTS OR WORKING CONDITIONS, SOME
MODELS OF THE SWEEPERS COULD PRODUCE AN ACOUSTIC EFFECT THAT
WOULD MAKE THE WEARING OF THESE PROTECTIVE DEVICES ADVISABLE.
DANGER OF BURNING DUE TO VERY HOT SURFACES
GLOVES MUST BE WORN
SAFETY GLASSES OR GOGGLES MUST BE WORN
BE CAREFUL NOT CRUSH YOUR HANDS BETWEEN PARTS IN MOTION
ATTENTION: DON’T GET IN TOUCH WITH WATER
THE DEVICES MARKED WITH THIS LABEL ARE NOT TO GET WET. (
USUALLY THEY ARE ELECTRICAL COMPONENTS)
BEFORE ACCESSING THE HAZARDOUS AREA FIX THE SAFETY STRUT IN
THE CYLINDER
KEEP A SAFE DISTANCE FROM THE DIRT CONTAINER WHEN RAISED IF THE
SAFETY STRUT IS NOT INSERTED IN THE CYLINDER
7

EMERGENCY SITUATIONS
ONLY EXTINGUISH FIRES WITH POWDER FIRE EXTINGUISHERS
CLEANING AND
MAINTENANCE













STORAGE THE MACHINE









PRECAUTIONS FOR THE SAFETY OF OPERATORS
AND TECHNICIANS




















- Move carefully over uneven or crumbling paving and on slopes.
Do not exceed inclines of 20% in the direcon of movement and inclines of 10%
crossways to the direcon of movement.
- Pay aenon when changing direcon and or movement direcon, slow down on bends
to avoid pping over.
Pay aenon when raising the dirt container to empty it: the operaon must be carried
out on at ground that is not bumpy and brusque commands must not be given.
9

UPDATING OF THE USER’S MANUAL



OBLIGATIONS OF THE EMPLOYER OR OWNER OF THE MACHINE



















RESPONSIBILITIES OF THE OPERATOR