Eureka MAGNUM 901 EB EVOLUTION Programming manual
MAGNUM 901 EB EVOLUTION
BASIC OPERATION, MAINTENANCE &
TROUBLESHOOTING MANUAL
EUREKA S.P.A.
VIA DELL’ARTIGIANATO 30/ 32, 35013 CITTADELLA (PD) ITALY
TEL. ++39 - 049 - 9481800 FAX. ++39 -049 – 9481899
CONTENT INDEX
CONTENT INDEX ........................................................................................................................................3
INTRODUCTION.........................................................................................................................................4
MACHINE IDENTIFICATION.........................................................................................................................5
GENERAL WARNINGS AND ADVICE ............................................................................................................7
TRANSPORT - HANDLING.........................................................................................................................12
MACHINE DESCRIPTION...........................................................................................................................14
PRIMARY FUNCTIONS AND CONTROLS ....................................................................................................16
CONTROL PANEL ..............................................................................................................................................16
LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT .................................................................................18
USE OF THE MACHINE..............................................................................................................................21
OPERATION ......................................................................................................................................................21
IMPORTANT ADVICE ........................................................................................................................................21
MAIN BRUSH....................................................................................................................................................22
SIDE BRUSH......................................................................................................................................................24
DUST GUARD SEALING.....................................................................................................................................26
HOPPER SEALING REPLACEMENT....................................................................................................................28
FILTER REPLACEMENT......................................................................................................................................30
HYDRAULIC OIL AND HYDRAULIC COMPONENTS REPLACEMENT..................................................................32
GREASING POINTS ...........................................................................................................................................34
TECHNICAL DIMENSION DRAWINGS .......................................................................................................35
TECHNICAL SPECIFICATION CHART ...........................................................................................................36
HYDRAULIC SCHEME................................................................................................................................38
SETTING HYDRAULIC CONTROL ...............................................................................................................42
RELIEF VALVE ...........................................................................................................................................42
PERIODIC SERVICING ...............................................................................................................................43
SUGGESTED REPLACEMENT LIST ............................................................................................................44
MAINTENANCE SCHEDULED SERVICING...................................................................................................46
TROUBLESHOOTING CHART .....................................................................................................................53
FAILURES OF THE CONTROLLER AND MOTOR WHEEL....................................................................................56
PRODUCT WARRANTY .............................................................................................................................59
INSTALLATION FORM NECESSARY TO ACTIVATE WARRANTY..........................................................................60
DICHIARAZIONE DI CONFORMITA’...................................................................................................................61
3
INTRODUCTION
“EUREKA S.p.a.”, leading industrial cleaning machine manufacturer,
is delighted to welcome you to the ranks of MAGNUM sweeper
owners and it trusts that you will get the greatest sasfacon
from the use of the machine. We are certain that while using the
machine you will have the opportunity to see the quality, solidity
and possibilies for use for yourselves. The MAGNUM sweeper is
ideal for large areas for private, industrial or public uses. Described
in this manual are various installaon, checking and maintenance
operaons necessary for keeping your sweeper in p top condion.
These are normal maintenance measures that any operator will be
able to carry out with implements that he or she should normally
have in the company. In the case of parcularly demanding work,
please call in specialised help.
OUR COMPANY AIMS AT THE CONSTANT IMPROVEMENT OF ITS
PRODUCTS AND RESERVES THE RIGHT TO MAKE MODIFICATIONS
AND IMPROVEMENTS WHEN IT CONSIDERS IT ADVISABLE WITHOUT
BEING OBLIGED TO UPGRADE PREVIOUSLY SOLD MACHINES WITH
SAID IMPROVEMENTS AND MODIFICATIONS
MACHINE IDENTIFICATION
REFER TO THESE DETAILS WHEN ORDERING SPARE PARTS OR MAKING ANY OTHER ENQUIRY TO
THE MANUFACTURER.
5
ATTENTION!!!
THE MACHINE IS NOT APPROVED FOR CIRCULATION ON THE ROAD.
BEFORE USING THE MACHINE OR CARRYING OUT ANY OPERATION ON IT, ALL THE PROCEDURES
AND WARNINGS DESCRIBED IN THIS MANUAL MUST BE READ AND UNDERSTOOD.
RIGOROUS COMPLIANCE WITH THE REGULATIONS AND INSTRUCTIONS CONTAINED IN IT,
TOGETHER WITH THE OPERATOR’S ATTENTION AND PRUDENCE WILL BE THE BEST GUARANTEE
AGAINST ACCIDENTS THAT COULD OCCUR AT WORK.
EUREKA SWEEPERS ARE DESIGNED TO PROVIDE MAXIMUM SAFETY IF USED ACCORDING TO THE
INSTRUCTIONS.
OPERATORS WHO DO NOT KNOW THE REGULATIONS AND PROCEDURES CONTAINED IN THIS
MANUAL MUST BE PREVENTED FROM USING THE MACHINE.
THE SWEEPER HAS BEEN CONSTRUCTED FOR TOWN AND INDUSTRIAL CLEANING OPERATIONS
WITH THE COLLECTION OF MATERIAL AND ITS DISPOSAL.
THE USER’S MANUAL IS AN INTEGRAL PART OF THE SWEEPER AND MUST ACCOMPANY IT UNTIL
THE SWEEPER IS DEMOLISHED.
PURSUANT TO DIRECTIVE 89/392 CE, PRESIDENTIAL DECREE 459 DATED 24/07/1996 AND LATER
MODIFICATIONS NOTICE IS GIVEN THAT:
OPERATOR IS INTENDED TO MEAN THE PERSON(S) ASSIGNED TO INSTALL, OPERATE, ADJUST,
CARRY OUT ORDINARY SERVICING, CLEAN, REPAIR AND TRANSPORT THE MACHINE.
OCCURRENCES DUE TO THE IGNORANCE OF OR THE NON-APPLICATION OF THE PROCEDURES
CONTAINED IN THIS MANUAL OR TO THE IMPROPER USE OF THE MACHINE.
MODIFICATIONS AND/OR THE INSTALLATION OF PARTS OR ACCESSORIES THEY HAVE NOT BEEN
AUTHORISED BEFOREHAND.
GENERAL WARNINGS AND ADVICE
DANGER SIGNS - ATTENTION
THIS SYMBOL HIGHLIGHTS ALL THE OPERATIONS THAT REPRESENT A
POTENTIALLY HAZARDOUS SITUATION FOR THE OPERATOR
IT IS THEREFORE NECESSARY TO ADHERE CLOSELY TO THE CONDITIONS
SHOWN BY THIS SYMBOL..
EAR PROTECTORS/PLUGS/MUFFLERS MUST BE WORN.
IN PARTICULAR ENVIRONMENTS OR WORKING CONDITIONS, SOME
MODELS OF THE SWEEPERS COULD PRODUCE AN ACOUSTIC EFFECT THAT
WOULD MAKE THE WEARING OF THESE PROTECTIVE DEVICES ADVISABLE.
DANGER OF BURNING DUE TO VERY HOT SURFACES
GLOVES MUST BE WORN
SAFETY GLASSES OR GOGGLES MUST BE WORN
BE CAREFUL NOT CRUSH YOUR HANDS BETWEEN PARTS IN MOTION
ATTENTION: DON’T GET IN TOUCH WITH WATER
THE DEVICES MARKED WITH THIS LABEL ARE NOT TO GET WET. (
USUALLY THEY ARE ELECTRICAL COMPONENTS)
BEFORE ACCESSING THE HAZARDOUS AREA FIX THE SAFETY STRUT IN
THE CYLINDER
KEEP A SAFE DISTANCE FROM THE DIRT CONTAINER WHEN RAISED IF THE
SAFETY STRUT IS NOT INSERTED IN THE CYLINDER
7
EMERGENCY SITUATIONS
ONLY EXTINGUISH FIRES WITH POWDER FIRE EXTINGUISHERS
CLEANING AND
MAINTENANCE
STORAGE THE MACHINE
PRECAUTIONS FOR THE SAFETY OF OPERATORS
AND TECHNICIANS
- Move carefully over uneven or crumbling paving and on slopes.
Do not exceed inclines of 20% in the direcon of movement and inclines of 10%
crossways to the direcon of movement.
- Pay aenon when changing direcon and or movement direcon, slow down on bends
to avoid pping over.
Pay aenon when raising the dirt container to empty it: the operaon must be carried
out on at ground that is not bumpy and brusque commands must not be given.
9
UPDATING OF THE USER’S MANUAL
OBLIGATIONS OF THE EMPLOYER OR OWNER OF THE MACHINE
RESPONSIBILITIES OF THE OPERATOR
DISPOSAL
SPENT OILS
DEAD LEAD BATTERIES
MATERIALS COLLECTED BY THE MACHINE
SCRAPPING OF THE MACHINE
11
TRANSPORT - HANDLING
TRANSPORT
DO NOT REMOVE THE MACHINE FROM THE PALLET WITH A FORKLIFT TRUCK THAT COULD
DAMAGE IT.
HANDLING AND TRANSPORT
13
MACHINE DESCRIPTION
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MAGNUM 901 EB EVOLUTION
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15
PRIMARY FUNCTIONS AND CONTROLS
CONTROL PANEL
FUSE (FROM 8A) SIDE BRUSH ENGINE SAVER
GREEN LED: FUNCTIONALITY OF SIDE BRUSH:
1
2
GREEN LED: FUNCTIONALITY OF MAIN BRUSH
3
FILTER SHAKER BUTTON:
4
21 3
4
5
6
9
7
8 10
11 12 13 14
TRANSPERANT LED: HEADLIGHTS
ORANGE LED: HIGH BEAM
AUXILIARY MOTOR CIRCUIT BREAKER (80 A)
AUXILIARY MOTOR TEMPERATURE ALARM
LIGHTS AND HORN SWITCH
MULTIFUNCTION DISPLAY
ATTENTION: THE BATTERY
SHOULD BE CHARGE 100% AT A VOLTAGE OF 37.4 VOLT
5
6
7
8
9
11
10
HAND BREAK LIGHT
12
SPEED LEVEL SELECTOR
13
14
AUXILIARY MOTOR CARBON BRUSHES
17
OPENING AND CLOSING HOPPER DOOR LEVER
MAIN BRUSH CONTROL LEVER :
LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT
SIDE BRUSH LEVER:
3
1
2
2
14
7
6
5
8
4
13
10
9
3
1
F2
F3
F4
F6
F5
11
12
RAISING AND LOWERING HOPPER LEVER.
4
KNOB TO ADJUST THE PRESSURE \ PATH OF THE MAIN BRUSH TO THE
FLOOR.
5
VACUUM CUT OFF LEVER
6
EMERGENCY SWITCH
7
SPIA ROSSA CHIUSURA E APERTURA CONTENITORE RIFIUTI.
8
SERVICE BREAKE
9
EMERGENCY BREAK
10
SCREW FOR FUSE BOX
11
19
STEEL PLATE FUSE PROTECTION
12
REVERSE PEDAL
13
FORWARD PEDAL
14
FUSE 10A
F6
FUSE 15A
F2
FUSE 3A
F3
FUSE 25A
F4
FUSE 10A
F5
HEADLIGHT TRANSFORMER
FILTER SHAKER CONTACTOR
MAIN BRUSH CLUTCH
KEY POSITION +15
SAFETY LIGHT RELAY TRANSFORMER
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