Everdure FLINDERS Installation instructions

STYLE, GRILLED TO PERFECTION
ASSEMBLY, OPERATION
& MAINTENANCE INSTRUCTIONS
FOR EVERDURE 4 BURNER GAS BARBECUES
Models Included:
KIMBERLEY
FLINDERS
NORFOLK II
DAINTREE
KIMBERLEY

STYLE, GRILLED TO PERFECTION
ASSEMBLY, OPERATION AND MAINTENANCE INSTRUCTIONS
FOR EVERDURE 4 BURNER GAS BARBECUE RANGE
FLINDERS, NORFOLK II, DAINTREE & KIMBERLEY OUTDOOR BARBECUES
CONTENTS
SECTION PAGE NO.
General Safety Instructions ……………… 3
Appliance Details ………………………… 4
Gas Connections …………………………. 4
Outdoor Installation Guide ……………… 5
Operating Instructions …………………… 6
Lighting Procedure ……………………….. 6
Cooking …………………………………… 7
Cleaning And Storage …………………… 8
Troubleshooting ………………………….. 9
Maintenance ………………………………. 9
Assembly Instructions …………………….. 10-28
Barbecue Accessories ……………………. 29
NG Conversion & Installation ………….. 30-31
Exploded Component Diagrams ……..... 32-33
It is important that you retain these instructions, proof of purchase as well as
other important documents about this product for future reference.
Due to continual product development, Everdure reserves the right to alter
specifications or appearances without notice.
Dispose of packaging responsibly – recycle where facilities are available.
2

STYLE, GRILLED TO PERFECTION
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT: Read the assembly instruction section and safety precautions of this booklet carefully before
removing the contents of this carton. If you are unsure about anything regarding your
barbecue, please contact your Service Centre before operating the appliance.
1. This barbecue and wok burner is for OUTDOOR USE ONLY. This appliance must NOT be used indoors.
2. Ensure that all gas connections are tight before operating this appliance (refer to leak testing procedure in this
manual). Always check for leaks when a gas cylinder is replaced or reconnected. The manifold is supplied with a
temporary plastic cap over the thread for the wok burner hose. This MUST be removed and the wok burner hose
attached. Failure to connect the wok burner will result in a gas leak.
3. Unsupervised children or pets should not be near a barbecue while cooking or during warm up or cool down.
Ensure children or pets are kept a distance well away from the barbecue whilst it is in use. Ensure that young
children do not play with the appliance. This appliance is not intended for use by young children or infirm persons.
4. Particular care must be taken when removing the fat tray. Hot fats can cause serious injury.
5. Turn all gas valves off including cylinder after use. Do not allow build up of unburned gas.
6. Do not use this appliance for any purpose other than what it is intended for.
7. Do not move this barbecue while in use as accessible parts may be very hot. Ensure that your barbecue is in a level
position and the wheels are locked when the barbecue is in place to minimize movement of your barbecue. This
barbecue is not designed for fixed installation – do not remove castors from appliance.
8. People with flammable clothing such as nylon etc. should keep well away from the barbecue when it is operating.
9. Never leave burners on high for more than 10 minutes unless actually cooking.
10. Always check for leaks when a gas cylinder is replaced or reconnected.
11. In case of fat fire turn cylinder off. Fat drip trays should be cleaned and checked before using the barbecue.
Regular cleaning should reduce the build up of fat and food residues which is combustible and can result in a fat
fire. Fat fires can be prevented with diligence in cleaning your fat tray. Damage as a result of fat fire is not
covered by your warranty and voids it. Do not use sand, fat absorbents or kitty litter in the fat tray; line the fat tray
with aluminium foil for easy cleaning.
12. For your safety and enjoyment, read all operating instructions before lighting.
13. Ensure that the product has adequate clearance from combustible materials. The appliance is designed so that
heat will not affect the trolley. All combustible materials must be kept more than 250mm from the sides of the
trolley and more than 1500mm above the cooking surface of the barbecue.
14. If the burner makes a hissing sound when lit, it may be burning inside. Turn the burner off, allow it to cool, and
then try ignition again. Keep your barbecue protected against strong wind – if this cannot be avoided, always
check that the burners remain alight if operating the barbecue in windy conditions.
15. When the wok burner is in use or is still hot, the lid must not be placed in the closed position.
16. Do not carry out any servicing on the gas manifold of the barbecue yourself – this must only be done by authorised
technicians.
17. We recommend that you regularly maintain your barbecue and keep it in good condition. This can be achieved by
following the cleaning and maintenance suggestions in this booklet.
18. This appliance is not suitable for mounting in a movable vehicle (boat, trailer etc). The appliance should be on a
solid surface (ground, concrete etc) when in use.
19. Do not use or store this appliance in areas of high salt content (a marine environment) or an area with caustic
fumes or liquids (such as a domestic pool), as these chemicals can cause the appliance materials to deteriorate
(and void the warranty). Regular cleaning and covering with an Everdure barbecue cover can help can help to
reduce this.
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS NEAR
THIS APPLIANCE
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE
3

STYLE, GRILLED TO PERFECTION
APPLIANCE DETAILS
MAIN BARBECUE
SIDE BURNER
Gas Type: Propane
N.G
Propane
N.G.
Burner Pressure: 2.75 kPa
0.95
kPa
2.75 kPa
0.95 kPa
Injector Diameter: Ø1.10
mm
Ø1.80 mm
Ø1.10
mm
Ø1.80 mm
Heat Input: 60 MJ/ h
r
60 MJ/ h
r
16
MJ/ h
r
16 MJ/ h
r
Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. ‘180’ for
Ø1.80mm injector).
Front 55mm x Full width of fat tra
y
Rear 100mm x Full width of fat tra
y
Combustion air is admitted at the underside at the front and rear of the combustion chamber.
GAS CONNECTIONS
FOR PROPANE CYLINDER CONNECTION
1. To achieve the optimum performance from your Everdure Barbecue, an approved gas cylinder (POL
fitting) of 9kg capacity must be used.
2. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do not over-
tighten. Take care not to damage the regulator fitting. Check that ALL Barbecue and Wok Burner valves
are in the Off position before opening the gas cylinder.
NOTE: Only one gas cylinder should be stored inside the trolley at any one time.
LEAK TESTING
1. Make sure gas control knobs are Off and turn the cylinder valve On.
2. Check for leaking joints by brushing with solution of half-liquid detergent and half water. If a leak is
present, bubbles will appear (or you may hear a hissing sound). Retightening connections can generally
repair a leaking joint. You must also check the gas hose and connection at the gas cylinder. If a leak
cannot be resolved, do not proceed.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS.
IF A LEAK PERSISTS CALL AN AUTHORISED GAS FITTER.
LOCAL AUTHORITY REQUIREMENTS
Check Gas Type and specifications plate on the left-hand side of the barbecue. All gas fitting work, service
and repairs can only be performed by an authorized person in accordance with AS 5601 & your local gas
regulations.
NATURAL GAS
All barbecues are supplied for use with propane gas. For natural gas usage, a conversion kit must be
purchased and installed by a gas fitter or Everdure Service Technician. Please see the separate NG
conversion and installation instruction at the end of this instruction manual for details.
Barbecue only
LENGTH (mm)
W
IDTH (mm)
HEIGHT (mm)
905
590
230
Barbecue and
Trolley 1575 600 1240
4

STYLE, GRILLED TO PERFECTION
OUTDOOR INSTALLATION GUIDE
This Appliance shall only be used in an above ground open-air situation with natural ventilation, without
stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural
convection.
This appliance must not be used indoors. Do not use your barbecue in garages, porches, sheds or other
enclosed areas. The barbecue is not intended to be installed in or used on recreational vehicles (e.g. boats,
camping vans) and should not be placed close to or under any surfaces that will burn or are sensitive to heat.
Do not block/obstruct the flow of air and combustion around the barbecue housing while in use.
Any enclosure in which the appliance is used shall comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
Within a partial enclosure that includes an overhead cover and no more than two walls
Within a partial enclosure that includes an overhead cover and more than two walls, the following
shall apply-
(i) at least 25% of the total wall area is completely open: and
(ii) at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain
open and unrestricted.
OUTDOOR AREA – EXAMPLE 1
Both ends open
OUTDOOR AREA – EXAMPLE 2
Open side at
least 25% of
total wall area 30% or more in total of the
remaining wall area is open and
unrestricted.
30% or more in total of the
remaining wall area is open and
unrestricted.
Open side at
least 25% of
total wall area
OUTDOOR AREA
–
EXAMPLE 3
5

STYLE, GRILLED TO PERFECTION
OPERATING INSTRUCTIONS
GAS TYPE AND CONSUMPTION
The barbecues are designed to operate on Propane and NG Gas (gas type must be specified at time of
purchase). Gas consumption, Pressure and Injector Orifice size are shown on the Data Plate found on the
left-hand side of the barbecue (see segment on locating your serial number in the warranty section).
GAS CONTROL KNOBS (BARBECUES AND WOK BURNERS)
The gas control knob locks in both the Off and High positions. By depressing the knob and turning anti-
clockwise, gas flow will gradually increase until the High position is reached. Continue turning in this
direction and gas flow will decrease until a simmer level is reached at Low. To turn gas flow off the gas
control knob must be turned clockwise from Low, depressed at High and turned until the Off position is
reached.
VAPOURISER
Prior to using the barbecue, ensure the vapouriser is in the correct position below the grill plate.
NON-VITREOUS ENAMEL CAST IRON HOT PLATES & GRILL PLATES
Prior to using the barbecue, it’s advisable to cure the cooking surface. Wash the hot plate and grill plate,
then cover with olive or vegetable oil, light all burners and leave on until oil is absorbed, then wipe with a dry
cloth. To prolong the life of your cooking plates, please follow the maintenance procedures outlined in this
instruction manual.
FAT TRAY
Prior to use check that the fat tray is clean and lined with aluminium foil.
UNDER NO CIRCUMSTANCES MUST SAND, KITTY LITTER OR FAT ABSORBENTS BE USED IN THE FAT TRAY
LIGHTING PROCEDURE
Read all operating instructions before lighting.
Open roasting hood before lighting.
Make sure all gas control knobs are in the ‘Off’ position and open cylinder
valve or connect natural gas.
LIGHTING THE BARBECUE USING THE ELECTRONIC IGNITION
The Everdure 4 burner barbecue has 1 battery operated igniter to operate the appliance. The sparker ignites
the second burner in from the right hand side. The remaining burners are ignited by a cross over channel.
Before attempting to light the barbecue, please ensure that a battery has been placed in the battery operated
igniter. To check for, and replace a battery, the black and silver cap requires removing. The cap is removed
by turning in an anti – clockwise direction. A battery can then be placed into the box and the cap replaced.
The barbecue can then be lit by the following procedure:
1. Turn the burner gas control knob to the ‘High’ position on the second burner from the right.
2. Hold down the igniter button until the burner ignites. If the burner does not light within 10 seconds, turn
gas control knob off and allow the unburned gas to dissipate before attempting ignition again. If
ignition continues to fail refer to the “Trouble Shooting” section.
3. To achieve ignition on the remaining burners turn either of the burner gas control knobs next to the lit
burner to ‘High’, and the burner will ignite from the first burner.
6

STYLE, GRILLED TO PERFECTION
LIGHTING THE WOK BURNER USING THE ELECTRONIC IGNITION
The Wok Burner also has a 1 battery operated igniter situated at the front of the Wok Burner servery, which has
the same battery replacement procedure as the barbecue igniter. To ignite the Wok Burner, press and hold the
wok burner igniter button down, so that sparks can be seen at the brass burner. Press the gas control knob in and
turn to the High position. When the gas ignites, release the igniter button. If the burner fails to light, turn the gas
control knob to the Off position, let the gas dissipate for five minutes, and then re-try. If ignition continues to fail
refer to the “Trouble shooting” section.
MANUAL IGNITION
To light the barbecue manually, the fat tray is removed. Any burner can then be lit by a match from below. Once
lit, the fat tray is replaced in position.
COOKING
COOKING WITH YOUR BARBECUE PLATES
A fairly protected location is desirable for pleasant and efficient cooking. Try to keep the barbecue sheltered
from strong winds as this will drastically reduce cooking efficiency. Check frequently that the burners remain
alight when used in conditions of strong wind.
FOR VITREOUS & NON VITREOUS ENAMEL COOKING SURFACES
After ignition, run the barbecue for 10 minutes with the burners on high, to heat up the cooking area. A little
cooking fat (or oil) on the cooking surfaces will prevent sticking. Immediately after adding the oil, place items
onto the cooking surfaces. NOTE: When cooking on vitreous enamel surfaces, please ensure that metallic or
sharp objects are NOT used. Damage to plates and grills due to the use of metallic or sharp objects will not be
covered under warranty. It is recommended to use silicone cooking utensils as these are both hygienic and
withstand high temperatures.
FOR STAINLESS STEEL COOKING SURFACES
Approximately 30 minutes to 1 hour before cooking, all chilled, raw food items should be removed from the
refrigerator, as room temperature food will have a shorter cooking time and minimize warping of the stainless
steel hot plate. After ignition, run the barbecue for 5 minutes with the burners on high, to heat the cooking area
to the ideal cooking temperature (between 145-160ºC). Once this temperature has been reached, apply a small
amount of oil to both the hot plate and grill plate. Everdure recommends the use of Canola oil, or oils with a
high smoke point (such as Sunflower or Safflower). Immediately after adding the oil, place items onto the
cooking surfaces.
Turn burners down a little when full heat is not required and to LOW when not cooking. Cooking time for a
20mm thick steak cooked to medium on the char grill is approximately 15 minutes (7.5 minutes per side) with
the burners on high.
During cooking, fat and scrapings will drip through to the fat tray. Do not allow excess fat to build up in the fat
tray. Clean the fat tray and replace the aluminium foil before use.
COOKING USING THE HOOD
Open the hood and remove the solid plate and flame tamer. Place the grill in the centre position of the barbecue.
With the roasting hood open, ignite the burners and turn to Hi. Close the roasting hood and allow 10 minutes for
pre cooking time, or until the internal temperature reaches approximately 180°C. During the 10 minutes, the roast
can be prepared. Place 2cms of water into a domestic oven proof roasting tin of maximum size 40cm x 30cm x
5cms deep. Place a suitably sized rack into the roasting tin. Place the item to be cooked centrally onto the rack, so
Black & Silver cap
Batter
y
Ignition box
Fascia Panel
–
Side View
Turn knob
anti-clockwise
to “Hi”
7

STYLE, GRILLED TO PERFECTION
that any surplus fat and grease will drip into the water. The water will also keep the food moist during the cooking
process. After the pre heat time is complete, open the roasting hood and place the roasting tin centrally onto the
grill plate. Turn the centre 2 burners off and close the roasting hood. The highest setting for the duration of the
cooking is with both outer burners on high, but the temperature can be fine tuned by adjusting the outer burners
up and down to give the ideal cooking temperature. Naturally the degree of heat required will very much depend
on the weather conditions at the time of cooking. A similar set-up can be used when using a rotisserie, making
sure that oil and fat cannot drip directly onto the burners.
A guide for roasting beef is to allow 30 to 50 minutes cooking time per kilogram for rare and well done
respectively. It is recommended that for evenness, the item being cooked is turned over at approximately half way
through the cooking time. Ensure that the centre burners remain Off, leaving only the two outside burners on Hi
during the cooking process. This is most important as severe overheating and spoilt food will result if the two
central burners are left on Hi. This is a general guide for roasting only – please check www.everdure.com for any
updated cooking guides.
AFTER COOKING
1. When finished, make sure burner control knobs are turned OFF.
2. TURN OFF THE GAS SUPPLY AT THE CYLINDER.
3. After cooking and whilst the barbecue is still warm, remove scraps from the grill with a scraper.
4. Excess fat and meat scraps can be scraped off the vapouriser by removing the grill to gain access.
WARNING: Some surfaces may still be hot – please use protective gloves.
5. Clean the fat tray and replace the aluminium foil after or before each use of the appliance.
6. Once the barbecue is cool close the roasting hood and wipe off any fat splatter from the trolley with a clean
rag.
CLEANING & STORAGE
CLEANING
Before cleaning, ensure the appliance has cooled and is safe to touch. Painted surfaces can be cleaned using a
mild household detergent or cleaner and a clean cloth (do not use scourers or harsh detergents). It is advisable
to test cleaners on a small section of the appliance first. The brass burner and spill bowl of the wok burner can
be cleaned by removing the trivet. NEVER use paint thinners or similar solvents for cleaning and NEVER pour
cold water over hot surfaces. Over time, stainless steel will be affected by “tea staining” or “bronzing” (brown
discoloration of stainless steel). This can be reduced by washing the surface with mild detergent and warm
water, followed by rinsing with clean cold water. Dry the surface afterwards.
For vitreous enamel and stainless steel cooking surfaces only: Starting from cold, pre-heat the cooking surfaces
for 5 minutes (do not overheat, as this can make them difficult to clean). During this 5 minutes, carefully remove
any excess oil with paper towels or a cotton rag. After the 5 minutes warm up, turn off the burners, and carefully
clean with soapy water and a mild scourer, rinsing the scourer occasionally. Finish by cleaning with a damp
paper towel or damp cotton cloth.
WARNING! The surfaces of the plates will be hot. Please ensure protective gloves are worn.
STORAGE
When the appliance is not in use, the cylinder valve must be turned OFF, the appliance and the cylinder together
must be stored outdoors in a well ventilated area. However it is permissible to store the appliance (but not the
cylinder) indoors. Ensure a small amount of fat or oil is on the barbecue plates to prevent rust.
WARNING: STORE CYLINDER IN A WELL VENTILATED AREA OUT OF REACH OF CHILDREN
When the gas cylinder is disconnected, replace the plug or cap on the valve outlet.
For extended storage it is suggested that the primary air port of the burners be covered against the penetration
of insects or vermin. Spiders and small insects can spin webs or nest in the burner rails/tubes, which could lead
to obstruction in the gas and air flow, resulting in a fire in an around the burner rails/tubes. This type of fire is
called a flash-back and can cause serious damage to your barbecue and create an unsafe operating condition.
To prevent this, regularly inspect and clean the burners. A barbecue cover can be placed over the appliance for
extra protection, and to reduce this.
8

STYLE, GRILLED TO PERFECTION
TROUBLESHOOTING
Burner will not ignite when using the igniter:
Cylinder valve is not on Turn cylinder valve on
Cylinder is empty Replace with a full cylinder
Igniter button is not working Check battery.
Igniter is not sparking Remove plate and visually check ignition box for a spark. Check that
the cable is not broken or disconnected. Also check the alignment of
the sparker. If there is no spark, contact Everdure Service.
Injector is blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
remove injector. Contact Everdure Service.
Burner flame is erratic:
Burner is blocked Remove burner and check for obstruction
Flame is burning inside
burner (hissing sound)
Turn off burner, allow to cool and re-ignite (page 3)
Regulator is faulty Contact Everdure Service.
Injector is partially blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
remove injector. Contact Everdure Service.
Gas is leaking from connections:
Connections are loose Tighten loose connections (do not over-tighten) and leak test under
pressure with soapy water solution (page 4)
Hose has deteriorated Replace hose (page 9)
Gas valve is faulty Contact Everdure Service.
Threads are damaged Contact Everdure Service.
MAINTENANCE
It is recommended that, at the commencement of each barbecue season, the following maintenance be
conducted.
BURNER
1. Remove the burner and inspect the port holes, primary air inlet and mixing throat for any signs of
blockage. Clean out with compressed air or a length of wire if necessary.
2. Wire brush the outside of the burner to remove rust and dirt.
3. Replace the burner.
GAS SUPPLY
1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found.
TROLLEY
1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the structure.
2. Wipe over barbecue trolley with a clean cloth.
9

STYLE, GRILLED TO PERFECTION
ASSEMBLY INSTRUCTIONS
PARTS LIST
Barbecue Chassis Carton: Cooking Plates Pack: Burner Pack:
Barbecue Chassis Hot Plate 4 x Burners
Fat Tray Grill Plate
Gas Hose & Regulator (Propane only) Vapouriser
Cross-over Tube
Steel Trolley Carton: (Not built in models) Roasting Hood Carton:
Trolley Base Roasting Hood
Trolley Frame Fastener Pack
4 x Castors Assembly Instructions
Wok Burner
Fastener Pack
Remove all components from the cartons and carefully check against Parts List. Make sure you thoroughly
inspect parts before assembly and do not assemble or operate a barbecue that appears damaged. Some
assembly will require the use of a Phillips Drive screwdriver. When connecting the hose and adaptor to the
gas inlet you will require a 17mm and a 19mm Spanner or an adjustable Wrench.
NOTE: Check ‘Gas Type’ and specification plate on left-hand side of barbecue.
BARBECUE ASSEMBLY (see fig N and fig O for completed diagrams)
1. Remove the fat tray from the barbecue and place to one side until required at instruction N.
2. Firstly, build the barbecue trolley assembly following the instructions A - L.
3. Place and fit roasting hood onto barbecue as shown instruction M.
4. For barbecue assembly, follow the instruction N.
5. Fit the 4 burners to the valves and place the ‘R’ clips through the burners to secure in the location.
6. Fit the vapouriser to the right hand side of the barbecue, with the raised portions facing up.
7. Place both the hot plate and grill plate as shown in instruction N. The grill plate should be positioned
above the vapouriser on the right hand side.
8. Line the fat tray with aluminium foil and slide the fat tray in position. Do not fill the fat tray with sand or
kitty litter.
For all service and assembly enquiries call:
In Australia: 1300 766 066
In New Zealand: [phone]
Refer to the warranty card regarding your product details prior to calling.
10

STYLE, GRILLED TO PERFECTION
RIGHT HAND DOOR
4 BURNER TROLLEY COMPONENTS
TOP DOOR INFILL PANEL
FROSTED GLASS
DOORS ARE
NOTE: KIMBERLEY
9LEFT HAND DOOR
7
NO : NORFOLK
10
LEFT HAND
BARBECUE CARCASS
5
3
1
R/H SERVERY
CABINET TOP
DA : DAINTREEKI : KIMBERLEY
LARGE INFILL PANEL
BOTTOM DOOR INFILL PANEL
11
8
12
SIDE BURNER SERVERY
Note: Hole in
base for Propane
models only
x1
x1
x1
NO
KI
RIGHT HAND
4
6
TROLLEY BASE
2
DA
KI
NO
DA
x1
x1
x1 x1
x1
x1
DA
NO
KI
KI
NO
DA
x1
x1
x1
x1DA
x1KI
x1
NO
FROSTED GLASSDOORS ARE
NOTE: KIMBERLEY
LEGEND
TROLLEY SIDE TROLLEY SIDE
x1FL FL x1
FL x1 FL x1
FL x1
x1
x1
x1
NO
KI
DA
FL x1
x1
x1
x1
NO
KI
DA
FL x1
x1
x1
x1
NO
KI
DA
FL x1
x1
x1
x1
NO
KI
DA
FL x1
x1
x1
x1
NO
KI
DA
FL x1
x1
x1
x1
NO
KI
DA
FL x1
x1
x1
x1
NO
KI
DA
FL x1
FL : FLINDERS
11

STYLE, GRILLED TO PERFECTION
'L' BRACKET
4 BURNER FASTENER COMPONENTS
MAGNETIC CATCH
FIBRE WASHER
25
22
5mm DIAMETER WASHER
KI
NO
DA
x4
x4
x4
x8
x8
x8
NO
DA
KI 23
26
KI
NO
DA x28
x32
x28
M5 NUT
M6 x 50 BOLT
18
13
M5 x 12 SCREW
x4
x4
x4
NO
DA
KI
19
M6 NUT
NO
DA
KI
x4
x4
x4
x4
x4
x4
NO
DA
FL
KI 14 NO
DA
KI
x4
x4
x4
CASTOR
6mm DIAMETER WASHER
KI x2
24
27
NO
DA
KI
x4
x4
x4
x4
x4
x4
KI
NO
DA
ST3.5x10 SCREW
ST3.5x10 SCREW
15 NO
DA
KI
x8
x8
x8
17 x1
x1
x1
NO
DA
KI
NO
DA
KI
x44
x44
x48 16
M5 x 20 SCREW
21
x24
x24
x28
NO
DA
KI
DOOR HINGE SPACER
M5 LOCK NUT
20 x4
x4
x4
NO
DA
KI
x4 FL x44 FL x4 FL x8
FL x1 FL x24 FL x4 FL x4
FL x4 FL x8 FL x28 FL x4
FL x4 FL x4
12

STYLE, GRILLED TO PERFECTION
4 BURNER HOOD COMPONENTS
FIBRE WASHER
31 x4
x4
x4
NO
DA
KI
M5 NUT
30
M5 x 20 COUNTERSUNK SCREW
x4
x4
x4
NO
DA
KI
29 NO
DA
KI
x4
x4
x4
28
HOOD
x1
x1
x1
NO
DA
KI
x1FL
FL x4 FL x4 FL x4
13

STYLE, GRILLED TO PERFECTION
LOCATED IN THE FRAME. SEE DIAGRAMS ABOVE FOR DETAILS.
5. REPEAT ALL OF THE ABOVE FOR THE REMAINING 3 CASTORS.
4. ATTACH THE CASTOR TO THE FRAME USING 3 x M5 SCREWS (PART 14) UNTIL FULLY TIGHTENED.
3. ALIGN HOLES IN THE CASTOR PLATE TO THE CORRESPONDING HOLES OF THE NUTSERTS WHICH ARE
2. PLACE A CASTOR (PART 27) ONTO THE BASE FRAME AS SHOWN.
1. PLACE TROLLEY BASE (PART 2) UPSIDE DOWN, AS SHOWN IN THE DIAGRAM ABOVE.
FITTING OF THE CASTORS TO THE BASE ASSEMBLY
VIEW OF NUTSERTS
A
FITTED CASTOR
FINAL VIEW OF
2
14
FRONT
14 14 27
FLINDERS, NORFOLK, DAINTREE & KIMBERLEY TROLLEY ASSEMBLY
14

STYLE, GRILLED TO PERFECTION
FLINDERS, NORFOLK, DAINTREE & KIMBERLEY TROLLEY ASSEMBLY
THE HOLES OF THE PANEL WITH THE BASE ASSEMBLY. FOLLOW STEPS 3 & 4 FOR ATTACHING THE PANEL.
6. TO ATTACH THE BOTTOM DOOR INFILL PANEL (PART 8), PLACE THE PART INTO THE POSITION SHOWN. ALIGN
5. REPEAT STEPS 3 & 4 TO SECURE THE LARGE INFILL PANEL.
4. ATTACH 1 x 6mm DIAMETER WASHER (PART 24) AND 1 x M6 NUT (PART 19) TO THE BOLT AND FULLY
PANEL, AND THROUGH THE BASE ASSEMBLY.
3. ATTACH THE PANEL BY PLACING 1 x M6 BOLT (PART 13) THROUGH ONE HOLE IN THE LARGE INFILL
PANEL AND THE BASE PLATE.
2. PLACE THE LARGE INFILL PANEL (PART 11) INTO POSITION AND ALIGN THE HOLES OF THE LARGE INFILL
1. PLACE THE BARBECUE TROLLEY BASE IN IT'S UPRIGHT POSITION AS SHOWN.
FITTING OF INFILL PANELS TO THE BASE ASSEMBLY
TIGHTEN.
B
REAR PANEL FITTED
FINAL VIEW SHOWING
8
19
24
13
11
15

STYLE, GRILLED TO PERFECTION
6. FULLY TIGHTEN THE SCREWS NUTS AND WASHERS.
THIS WILL GIVE THE DESIRED CURVE ON THE PANEL.
DURING THIS STAGE, SOME PRESSURE WILL BE REQUIRED ON THE TROLLEY SIDE PANEL TO ALIGN THE HOLES.
ATTACHMENT OF TROLLEY SIDE PANELS
(NOTE: LEAVE THE BARBECUE IN THE UPSIDE DOWN POSITION FOR THE NEXT PART OF ASSEMBLY)
7. REPEAT ALL OF THE ABOVE STEPS FOR THE OTHER TROLLEY SIDE PANEL (PART 3 OR 4).
TROLLEY SIDE PANEL.
5. REPEAT STEPS 3 & 4 FOR THE THREE REMAINING HOLES TO COMPLETE THE ATTACHMENT OF THE
4. ATTACH 1 x 5mm DIAMETER WASHER (PART 23) AND 1 x M5 NUT (PART 18) ONTO THE SCREW. DO NOT FULLY
HOLES OF THE BARBECUE CARCASS AND THROUGH THE HOLE OF THE TROLLEY SIDE PANEL.
3. PLACE 1 x FIBRE WASHER (PART 22) ONTO 1 x M5 SCREW (PART 14). PLACE THE SCREW THROUGH ONE OF THE
HOLES OF THE BARBECUE CARCASS.
2. ALIGN THE HOLES AT ONE END OF ONE TROLLEY SIDE PANEL (PART 3 OR 4) WITH THE CORRESPONDING
1. PLACE THE BARBECUE CARCASS (PART 1) UPSIDE DOWN AS SHOWN ABOVE.
TIGHTEN AT THIS STAGE.
C
STAGE OF ASSEMBLY
IS UPSIDE DOWN FOR THIS
NOTE: THE BARBECUE CARCASS
THE SIDE BURNER HOSE
NOTE: PLEASE ENSURE THE HOLE FOR
IS TO THIS SIDE
BARBECUE
FRONT OF
1
14
14 22
22
3
4
23
23
18
18
FLINDERS, NORFOLK, DAINTREE & KIMBERLEY TROLLEY ASSEMBLY
16

STYLE, GRILLED TO PERFECTION
NOTE: DO NOT FULLY TIGHTEN THESE SCREWS AT THIS STAGE.
6. REPEAT STEPS 3 TO 5 FOR THE REMAINING 3 POSITIONS.
5. ATTACH 1 x 5mm DIAMETER WASHER (PART 23) & 1 x M5 NUT (PART 18) ONTO THE SCREW.
CORRESPONDING HOLE OF THE TROLLEY SIDE PANEL.
4. PLACE 1 x M5 SCREW (PART 14) THROUGH THE HOLE OF THE INFILL PANEL AND THROUGH THE
3. ALIGN THE HOLES OF THE INFILL PANEL WITH THE HOLES IN THE TROLLEY SIDES.
2. PLACE THE INFILL PANEL INTO THE POSITION SHOWN IN THE ABOVE DIAGRAM.
IS UPSIDE DOWN.
1. THE TOP DOOR INFILL PANEL (PART 7) CAN BE ATTACHED TO THE TROLLEY SIDES, WHILE THE BARBECUE
ATTACHING TOP DOOR INFILL PANEL
FLINDERS, NORFOLK, DAINTREE & KIMBERLEY TROLLEY ASSEMBLY
D
14
7
14
23
23
18
18
17

STYLE, GRILLED TO PERFECTION
4. REPEAT THE ABOVE STEPS FOR THE OTHER POSITIONS AS SHOWN ABOVE.
3. PLACE 1 x 5mm DIAMETER WASHER (PART 23) AND 1 x M5 NUT (PART 18) ONTO THE M5 SCREW AND
CORRESPONDING HOLE OF THE TROLLEY SIDE PANEL (PART 3 OR 4).
2. PLACE 1 X M5 SCREW (PART 14) THROUGH A HOLE IN ONE OF THE INFILL PANELS AND THROUGH THE
1. GENTLY LOWER THE BARBECUE ASSEMBLY ONTO THE BASE AS SHOWN ABOVE.
ATTACHING THE BARBECUE TO THE BASE ASSEMBLY
FLINDERS, NORFOLK, DAINTREE & KIMBERLEY TROLLEY ASSEMBLY
FULLY TIGHTEN.
E
FROM THE FRONT. SEE DIAGRAM.
WHEN LOOKING AT THE BARBECUE
BASE IS TO THE LEFT HAND SIDE,
THAT THE LARGE HOLE IN THE
NOTE: FOR PROPANE BARBECUES, ENSURE
AND BOTTOM DOOR INFILL PANEL
ATTACHMENT OF TROLLEY SIDE
ENLARGED VIEW FOR
14
14
14
18 23
23
18
14
23
23
18
18
18

STYLE, GRILLED TO PERFECTION
4. FOR FLINDERS, NORFOLK & DAINTREE BARBECUES SEE PAGE 22 FOR NEXT INSTRUCTION.
3. FULLY TIGHTEN THE SCREWS. REPEAT FOR THE REMAINING 3 CATCHES.
2. ATTACH THE CATCH BY USING 2 x ST3.5x10 SCREWS (PART 16) AND A PHILLIPS HEAD SCREW DRIVER.
1. PLACE 1 x MAGNETIC CATCH (PART 25) INTO POSITION AS SHOWN ABOVE.
FITTING OF THE MAGNETIC CATCHES TO THE CABINET
FLINDERS, NORFOLK, DAINTREE & KIMBERLEY TROLLEY ASSEMBLY
F
FOR FITTING THE MAGNETIC CATCHES
ENLARGED VIEW OF HOLES
16
16
16
25
25
16
19

STYLE, GRILLED TO PERFECTION
6. REPEAT ALL OF THE ABOVE STEPS FOR THE OTHER TROLLEY SIDE PANEL.
5. ATTACH 1 x 5mm DIAMETER WASHER (PART 23) & 1 x M5 NUT (PART 18) TO THE SCREW AND
THROUGH THE HOLE OF THE 'L' BRACKET (PART 26).
4. PLACE 1 x M5 SCREW (PART 14) THROUGH THE HOLE OF THE TROLLEY SIDE PANEL AND
3. ATTACH 1 x 5mm DIAMETER WASHER (PART 23) & 1 x M5 NUT (PART 18) TO THE SCREW AND
THROUGH THE HOLE OF THE TROLLEY BASE PANEL.
2. PLACE 1 x M5 SCREW (PART 14) THROUGH THE HOLE OF THE 'L' BRACKET (PART 26) AND
1. ALIGN THE HOLES IN THE 'L' BRACKET (PART 26) WITH THE HOLES IN THE TROLLEY BASE.
FITTING OF THE 'L' BRACKETS
KIMBERLEY TROLLEY ASSEMBLY
FULLY TIGHTEN.
FULLY TIGHTEN.
G
OF THE 'L' BRACKETS AND FASTENERS
ENLARGED VIEW TO SHOW FINAL ATTACHMENT
18
23
14
18 23
14
26
20