Evolution EVO230 Xtreme User manual

Date Published: 22 / 05 / 2017Written in UK English
Original Instructions
SAW 180HD
EN
ES
FR

EN
ES
FR
ENGLISH
Original Instructions

4
www.evolutionpowertools.com
TABLE OF CONTENTS
INTRODUCTION
Guarantee Page 5
Machine Specifications Page 6
Vibration Page 7
Labels and Symbols Page 7
Intended use of this Power Tool Page 8
Prohibited use of this Power Tool Page 8
SAFETY PRECAUTIONS
Electrical Safety Page 9
Outdoor Use Page 9
General Power Tool Safety Instructions Page 9
Additional Safety Instructions Page 11
GETTING STARTED
Unpacking Page 13
Machine Overview Page 14
Assembly and Preparation Page 15
Operating Instructions Page 17
MAINTENANCE
Environmental Protection Page 20
DECLARATION OF CONFORMITY Page 21
English Page 2
Español Página 22
Français Page 44

5
www.evolutionpowertools.com
EN
ES
FR
THIS INSTRUCTION MANUAL
WAS ORIGINALLY WRITTEN IN ENGLISH
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical Helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several Helplines throughout our worldwide
organization, but Technical help is also
available from your supplier.
WEB
www.evolutionpowertools.com/register
Congratulations on your purchase of an
Evolution Power Tools machine. Please
complete your product registration‘online’
as explained in the A4 online guarantee
registration leaflet included with this machine.
You can also scan the QR code found on the
A4 leaflet with a Smart Phone. This will enable
you to validate your machine’s guarantee
period via Evolution’s website by entering your
details and thus ensure prompt service if ever
needed. We sincerely thank you for selecting
a product from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE
Evolution Power Tools reserves the right
to make improvements and modifications
to the product design without prior notice.
Please refer to the guarantee registration
leaflet and/or the packaging for details of
the terms and conditions of the guarantee.
Evolution Power Tools will, within
the guarantee period, and from the original
date of purchase, repair or replace any
goods found to be defective in materials or
workmanship. This guarantee is void if the
tool being returned has been used beyond the
recommendations in the Instruction Manual or
if the machine has been damaged by accident,
neglect, or improper service.
This guarantee does not apply to machines
and / or components which have been altered,
changed, or modified in any way, or subjected
to use beyond recommended capacities
and specifications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right
to optionally repair or replace it with the same
or equivalent item.
There is no warranty – written or verbal –
for consumable accessories such as (following
list not exhaustive) blades, cutters, drills,
chisels or paddles etc. In no event shall
Evolution Power Tools be liable for loss or
damage resulting directly or indirectly from
the use of our merchandise or from any other
cause. Evolution Power Tools is not liable
for any costs incurred on such goods
or consequential damages.
No officer, employee or agent of Evolution
Power Tools is authorized to make oral
representations of fitness or to waive any
of the foregoing terms of sale and none
shall be binding on Evolution Power Tools.
Questions relating to this limited
guarantee should be directed to the
company’s head office, or call the
appropriate Helpline number.

6
www.evolutionpowertools.com
SPECIFICATIONS
CUTTING CAPACITY METRIC IMPERIAL
Mild Steel Box Section (at 90o) 56mm 2-1/4”
Mild Steel Box Section (at 45o) 35mm 1-3/8”
Maximum Cutting Thickness (Mild Steel Plate) 8mm 5/16”
Maximum Wall Thickness 3mm 1/8”
MACHINE METRIC IMPERIAL
Motor (UK/EU) 230-240V ~ 50Hz 1100W 5A
Motor (UK) 110v ~ 50/60Hz 1100W 10A
Motor (USA) 120v ~ 60Hz 1100W 9A
Speed No Load 3950min-1 3950rpm
Weight 5.9kg 13lbs
STEEL BLADE METRIC IMPERIAL
Bore 20mm 3/4”
Number of Teeth 36 36
Kerf 2mm .078”
Speed 3900min-1 3900rpm
NOISE & VIBRATION DATA
Sound Pressure LPA (Under Load) 93dB(A) K=3dB(A)
Sound Power Level LWA (Under Load) 104dB(A) K=3dB(A)
Vibration Level (Under Load) 3.75m/s2K=1.5m/s2

7
www.evolutionpowertools.com
EN
ES
FR
Note: The vibration measurement was made
under standard conditions in accordance with:
BS EN 61029-1:2009
The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.
The declared vibration total value may also be
used in a preliminary assessment of exposure.
VIBRATION
WARNING: When using this machine
the operator can be exposed to high levels of
vibration transmitted to the hand and arm. It
is possible that the operator could develop
“Vibration white finger disease”(Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as well
as producing general numbness. Prolonged
or regular users of this machine should
monitor the condition of their hands and
fingers closely. If any of the symptoms become
evident, seek immediate medical advice.
• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Many factors can influence the actual
vibration level during operation e.g. the
work surfaces condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce
the effects of vibration:
Handling
• Handle the machine with care, allowing
the machine to do the work.
• Avoid using excessive physical effort on
any of the machines controls.
• Consider your security and stability, and
the orientation of the machine during use.
Work Surface
• Consider the work surface material;
its condition, density, strength,
rigidity and orientation.
WARNING: The vibration emission during
actual use of the power tool can differ from
the declared total value depending on the
ways in which the tool is used. The need to
identify safety measures and to protect the
operator is based on an estimation of exposure
in the actual conditions of use (taking account
of all parts of the operating cycle, such as
the times the tool is switched off, when it is
running idle, in addition to trigger time).
LABELS & SYMBOLS
WARNING: Do not operate this machine
if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.

8
www.evolutionpowertools.com
Symbol Description
VVolts
AAmperes
Hz Hertz
Min-1 Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Read Instructions
CE Certification
CSA Certification
Waste Electrical &
Electronic Equipment
Triman - Waste Collection
& Recycling
Warning
INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Steel Cutting
Hand Held Circular Saw and has been
designed to be used with special Evolution
blades. Only use blades designed for use in
this machine and/or those recommended
specifically by Evolution Power Tools Ltd.
When fitted with an appropriate blade this
machine can be used to cut:
Mild Steel
Aluminium
Lumber (blade change recommended)
PROHIBITED USE OF THIS POWER TOOL
WARNING: This product is a Steel Cutting
Hand Held Circular Saw and must only be
used as such. It must not be modified in any
way, or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.
WARNING: This machine is not intended
for use by persons (including children) with
reduced physical, sensory or mental capabilities.
If the user has a lack of experience and
knowledge, this person must be given
supervision and instruction concerning the safe
use of the machine by a person responsible for
their safety and who is competent in its safe use.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with this machine.
ELECTRICAL SAFETY
This machine is fitted with the correct
moulded plug and mains lead for the
designated market. If the mains lead or the
plug are damaged in any way, they must be
replaced with original replacement parts by a
competent technician.

9
www.evolutionpowertools.com
EN
ES
FR
OUTDOOR USE
WARNING: For your protection, if this tool
is to be used outdoors it should not be
exposed to rain, or used in damp locations.
Do not place the tool on damp surfaces.
Use a clean, dry workbench if available. For
added protection use a residual current
device (R.C.D.) that will interrupt the supply
if the leakage current to earth exceeds 30mA
for 30ms. Always check the operation of the
residual current device (R.C.D.) before using
the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers’instructions should be
followed when using an extension cable.
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
WARNING: Read all safety warnings and all
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for
future reference.
The term‘power tool’ in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence
of flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions
can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat,
oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery

10
www.evolutionpowertools.com
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.
Use of dust collection can reduce
dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by
a qualified repair person using only
identical replacement parts. This will ensure
that the safety of the power tool is maintained.
HEALTH ADVICE
WARNING: When using this machine,
dust particles may be produced. In some
instances, depending on the materials you
are working with, this dust can be particularly
harmful. If you suspect that paint on the surface
of material you wish to cut contains lead, seek
professional advice. Lead based paints should
only be removed by a professional and you
should not attempt to remove it yourself. Once
the dust has been deposited on surfaces, hand
to mouth contact can result in the ingestion of
lead. Exposure to even low levels of lead can
cause irreversible brain and nervous system
damage. The young and unborn children are
particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure. As
some materials can produce dust that may be

11
www.evolutionpowertools.com
EN
ES
FR
hazardous to your health, we recommend the
use of an approved face mask with replaceable
filters when using this machine.
You should always:
• Work in a well-ventilated area.
• Work with approved safety equipment,
such as dust masks that are specially
designed to filter microscopic particles.
WARNING: the operation of any power
tool can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where needed.
ADDITIONAL SAFETY INSTRUCTIONS
Cutting procedures
a) DANGER: Keep hands away from cutting
area and the blade. Keep yoursecond hand
on auxiliary handle, or motor housing.
If both hands are holding the saw, they cannot
be cut by the blade.
b) Do not reach underneath the workpiece.
The guard cannot protect you from the blade
below the workpiece.
c) Adjust the cutting depth to the
thickness of the workpiece. Less than a
full tooth of the blade teeth should be visible
below the workpiece.
d) Never hold piece being cut in your
hands or across your leg. Secure the
workpiece to a stable platform. It is
important to support the work properly to
minimize body exposure, blade binding, or
loss of control.
e) Hold the power tool by insulated
gripping surfaces only. When performing
an operation where the cutting tool may
contact hidden wiring or its own cord.
Contact with a“live” wire will also make
exposed metal parts of the power tool“live”
and could give the operator an electric shock.
f) When ripping, always use a rip fence
or straight edge guide. This improves the
accuracy of cut and reduces the chance of
blade binding.
g) Always use blades with correct size and
shape (diamond versus round) of arbour
holes. Blades that do not match the mounting
hardware of the saw will run eccentrically,
causing loss of control.
h) Never use damaged or incorrect blade
washers or bolt. The blade washers and bolt
were specially designed for your saw,
for optimum performance and safety of
operation.
Further safety instructions for all saws
Kickback causes and related warnings
– kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator;
– when the blade is pinched or bound tightly
by the kerf closing down, the blade stalls
and the motor reaction drives the unit rapidly
back toward the operator;
– if the blade becomes twisted or misaligned
in the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood
causing the blade to climb out of the kerf and
jump back toward the operator.
Kickback is the result of saw misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper
precautions as given below.
a) Maintain a firm grip with both hands on
the saw and position your arms to resist
kickback forces. Position your body to
either side of the blade, but not in line
with the blade. Kickback could cause the
saw to jump backwards, but kickback forces
can be controlled by the operator, if proper
precautions are taken.
b) When blade is binding, or when
interrupting a cut for any reason, release
the trigger and hold the saw motionless
in the material until the blade comes to a
complete stop. Never attempt to remove

12
www.evolutionpowertools.com
the saw from the work or pull the saw
backward while the blade is in motion or
kickback may occur. Investigate and take
corrective actions to eliminate the cause of
blade binding.
c) When restarting a saw in the workpiece,
centre the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may walk
up or kickback from the workpiece as the saw
is restarted.
d) Support large panels to minimise the
risk of blade pinching and kickback. Large
panels tend to sag under their own weight.
Supports must be placed under the panel on
both sides, near the line of cut and near the
edge of the panel.
e) Do not use dull or damaged blades.
Unsharpened or improperly set blades
produce narrow kerf causing excessive friction,
blade binding and kickback.
f)Blade depth and bevel adjusting locking
levers must be tight and secure before
making cut. If blade adjustment shifts while
cutting, it may cause binding and kickback.
g) Use extra caution when sawing into
existing walls or other blind areas. The
protruding blade may cut objects that can
cause kickback.
Lower guard function
a) Check lower guard for proper closing
before each use. Do not operate the saw
if lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If saw
is accidentally dropped, lower guard may be
bent. Raise the lower guard with the retracting
handle and make sure it moves freely and does
not touch the blade or any other part, in all
angles and depths of cut.
b) Check the operation of the lower guard
spring. If the guard and the spring are not
operating properly, they must be serviced
before use. Lower guard may operate
sluggishly due to damaged parts, gummy
deposits, or a build-up of debris.
c) Lower guard may be retracted manually
only for special cuts such as“plunge cuts”
and“compound cuts”. Raise lower guard
by retracting handle and as soon as blade
enters the material, the lower guard must be
released. For all other sawing, the lower guard
should operate automatically.
d) Always observe that the lower guard is
covering the blade before placing saw
down on bench or floor. An unprotected,
coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be
aware of the time it takes for the blade to stop
after switch is released.
Riving knife function
a) Use the appropriate saw blade for the
riving knife. For the riving knife to function,
the body of the blade must be thinner than
the riving knife and the cutting width of the
blade must be wider than the thickness of the
riving knife.
b) Adjust the riving knife as described in
this instruction manual. Incorrect spacing,
positioning and alignment can make the riving
knife ineffective in preventing kickback.
c) Always use the riving knife except
when plunge cutting. Riving knife must be
replaced after plunge cutting. Riving knife
causes interference during plunge cutting and
can create kickback.
d) For the riving knife to work, it must be
engaged in the workpiece. The riving knife
is ineffective in preventing kickback during
short cuts.
e) Do not operate the saw if riving knife is
bent. Even a light interference can slow the
closing rate of a guard.
f) Do not use High Speed Steel (HSS) saw
blades.
g) Inspect the machine and the blade
before each use. Do not use deformed,
cracked, worn or otherwise damaged blades.
h) Never use the saw without the original
guard protection system. Do not lock the
moving guard in the open position. Ensure that
the guard operates freely without jamming.
i) Only use blades that comply with the
characteristics specified in this manual.

13
www.evolutionpowertools.com
EN
ES
FR
Before using accessories, always compare the
maximum allowed RPM of the accessory with
the RPM of the machine.
WARNING: If any parts are missing,
do not operate your machine until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.
GETTING STARTED - UNPACKING
Caution: This packaging contains sharp
objects. Take care when unpacking. Remove
the machine, together with the accessories
supplied from the packaging. Check carefully
to ensure that the machine is in good
condition and account for all the accessories
listed in this manual. Also make sure that all
the accessories are complete. If any parts
are found to be missing, the machine and its
accessories should be returned together in
their original packaging to the retailer. Do
not throw the packaging away; keep it safe
throughout the guarantee period. Dispose
of the packaging in an environmentally
responsible manner. Recycle if possible. Do
not let children play with empty plastic bags
due to the risk of suffocation.
ITEMS SUPPLIED
Description Quantity
Steel Cutting Blade* 1
Instruction Manual 1
Parallel Edge Guide 1
Side Handle 1
Hex Key 5mm (Blade Change) 1
Carbon Brush Set 1
Carry Case 1
*180mm (7”) blade supplied in EU.
185mm (7-1/4”) blade supplied in US.
ADDITIONAL ACCESSORIES
In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com
or from your local retailer.
Description Part No
185mm (7-1/4”) Mild Steel 185BLADEST
180mm (7”) Mild Steel 180BLADEST
180mm (7”) Thin Steel 180BLADETS
180mm (7”) Stainless Steel 180BLADESS
180mm (7”) Aluminium 180BLADEAL

14
www.evolutionpowertools.com
MACHINE OVERVIEW
1. ON/OFF TRIGGER SWITCH
2. AUXILIARY FRONT HANDLE
3. DISCHARGE EXHAUST PORT
4. LOWER BLADE GUARD
5. FITTED BLADE IN SITU
1
2
3
4
5

15
www.evolutionpowertools.com
EN
ES
FR
GETTING STARTED - PREPARATION
WARNING: Always disconnect the saw from the
power source before making any adjustments.
This saw is equipped with an approved mains lead and plug
for its intended country of use. Do not alter or modify the
mains lead.
INSTALLING/REMOVING A BLADE
WARNING: Only use genuine Evolution blades which are designed
for this machine. Ensure that the maximum speed of the blade is
compatible with the machine. Only perform this operation with
the machine disconnected from the power supply.
Note: It is recommended that the operator considers wearing
protective gloves when handling the blade during installation
or when changing the machine’s blade.
• Place saw on a level, secure surface.
• Remove the chip collector from the machine by undoing the
(2) large thumb screws. (Fig. 1)
Note: The chip collector thumb screws are‘captive’and cannot
be removed from the machine.
• Lock the machine arbor by engaging the arbor lock. (Fig. 2)
• Using the supplied hex key loosen and remove the arbor
socket headed screw and outer blade drive flange. (Fig. 3)
Note: The socket headed arbor screw has a right hand thread.
• Remove the saw blade, leaving the inner blade flange in its
service position.
• Thoroughly clean inner and outer blade drive flanges and
blade mounting surface before installing a new blade.
Fig. 1
Fig. 3
Fig. 2

16
www.evolutionpowertools.com
• Ensure that the direction of rotation arrows printed on the
blade match the direction of rotation arrow found on the
chip collector. (Fig. 4)
• Reinstall the outer drive flange and the arbor socket
headed screw.
• Engage the arbor lock and tighten the arbor socket headed
screw securely using the hex key.
• Replace the chip collector and securely tighten the
two thumb screws.
• Check that the arbor lock is fully released by manually
rotating the blade.
• Check the operation of the lower blade guard.
Parallel Edge Guide
A parallel guide (for help when rip cutting) can be fitted to the
base plate of the machine. The guide’s arms should be inserted
into the rectangular slots in the turned up edges of the sole
plate, and slid under the locking thumb screws. (Fig. 5)
Note: The parallel edge guide can be fitted to either side of
the sole plate and should only be fitted and adjusted with the
machine disconnected from the power supply.
Adjust the parallel edge guide so that it is at the required
distance from the blade and tighten the two thumb screws.
Check that the parallel edge guide is parallel to the saw blade.
Auxiliary Handle (Fig. 6)
The Auxiliary Handle (supplied) can be screwed into a threaded
boss found to the front left hand side, slightly above the
machine’s motor (b), or into the boss found on the bevel
locking quadrant (a).
This handle will provide the operator with a convenient position
for their left (or right) hand during cutting operations.
Fig. 5
Fig. 6
Fig. 4
(a)
(b)

17
www.evolutionpowertools.com
EN
ES
FR
Adjustment of the Cutting Depth
Release the lever lock (Fig. 7) to adjust to the required cutting
depth. Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth should be
visible below the workpiece.
Note: Always check to see if there are any obstructions below the
work surface that could influence the setting of the cutting depth.
Tighten the lever lock securely to lock in the required position.
Adjustment of the Cutting Angle
• Loosen the bevel locking screw found at the front of the saw.
• Loosen the rear bevel locking screw found at the rear of the
machines sole plate.
• Tilt the saw body to the required angle (Fig. 8).
• Tighten both bevel locking screws securely.
Note: An angle scale (00– 450) is incorporated into the bevel
locking quadrant to aid setting.
OPERATING ADVICE
Carry out routine safety checks each time you use the machine.
Check that all safety guards are operating correctly, and that all
adjustment handles/screws are tightened securely.
Check that the blade is secure and installed correctly. Also check
that it is the correct blade for the material being cut.
Check the integrity of the power cord.
Always clamp the workpiece to a rigid support such as a bench
or saw horse whenever possible.
ON/OFF Trigger Switch (Fig. 9)
This machine is equipped with a safety start trigger switch.
To start the machine:
• Push in the safety lock button on the side of the handle with
your thumb.
• Depress the main trigger switch to start the motor.
WARNING: Never start the saw with the cutting edge of
the saw blade in contact with the workpiece surface.
Fig. 7
Fig. 8
Fig. 9

18
www.evolutionpowertools.com
Chip Collector
This machine is fitted with a Chip Collector to capture
metal chips. The Chip Collector cover plate is provided with
a transparent‘window’ so that the operator can see the
contents and empty when necessary.
WARNING: The Chip Collector is very efficient and must
be checked and emptied at regular intervals.
When cutting steel the Chip Collector can become hot.
Care must be taken when handling the Chip Collector.
To remove and empty the Chip Collector:
• Loosen the two Chip Collector thumb screws. (Fig. 10)
• Ease the Chip Collector from the machine.
• Empty the contents of the chip collector by tipping the
collector upside down over a suitable waste container,
allowing the contents to fall out.
Note: To maintain operational efficiency we recommend
that the collector is emptied when approximately 60%
full. Dispose of the contents of the chip collector in an
environmentally responsible manner.
• Replace the Chip Collector and securely tighten the two (2)
thumb screws.
Discharge Port
When cutting lumber the Discharge Port Exhaust should be
fitted to the Discharge Port on the Chip Collector.
To fit the Discharge Port Exhaust:
• Remove the Discharge Port cover by unscrewing the cross
headed screw.
• Pull the cover from the Discharge Port and store safely for
future use.
• Fit the Discharge Port Exhaust in place of the blanking cover.
(Fig.11)
Wood chips will be ejected from the Discharge Port Exhaust
during lumber cutting operations.
• When cutting has been completed, remove the Exhaust
Port and replace the cover and tighten the fixing screw
securely.
Fig. 11
Fig. 10

19
www.evolutionpowertools.com
EN
ES
FR
CUTTING ADVICE
WARNING: The operator should wear all relevant PPE (Personal
Protection Equipment) necessary for the job at hand.
This could include safety glasses, dust masks, safety shoes, etc.
The operator should always be aware of the position and
routing of the power cable.
• Do not force the machine.
• Allow the saw blade to do the work. Cutting performance
will not be improved by applying excessive pressure to the
machine, and blade life will be reduced.
• When using the parallel edge guide, ensure that it is parallel
with the blade. The blade and/or motor could become
damaged if the machine is used with an incorrectly adjusted
parallel edge guide.
• To set the guide, loosen the two retaining screws, and adjust
the guide to the required position. Tighten the locking screws.
• Place front edge of sole plate squarely on the workpiece
before starting the motor.
• When starting a cut, sight the cutting line with the line of cut
guide, taking care to introduce the blade to the material slowly,
so as not to damage its teeth.
• Use both hands to move the saw forward through the
workpiece.
• Apply smooth, constant pressure to move the saw forward
through the workpiece.
When a cut has been completed release the ON/OFF trigger
switch and allow the blade to come to a complete halt. Do not
apply lateral pressure to the blade disc in an attempt to slow it
down more quickly.
WARNING: If the motor should stop or stall whilst a cut is
being attempted release the trigger switch immediately and
disconnect the machine from the power supply. Remove the
machine from the workpiece before investigating the cause and
attempting to restart the motor.
Note: This saw is fitted with an overload protection device. This is
designed to prevent overloading and consequent damage to the
motor. If this feature‘trips’, the motor stops and will not operate.
Allow the machine to cool down and then press the ‘reset
switch’at the base of the main handle.

20
www.evolutionpowertools.com
MAINTENANCE
WARNING: Any maintenance must be
carried out with the machine switched off
and disconnected from the mains/battery
power supply.
Check that all safety features and guards are
operating correctly on a regular basis.
Only use this machine if all guards/safety
features are fully operational.
All motor bearings in this machine are lubricated
for life. No further lubrication is required.
Use a clean, slightly damp cloth to clean
the plastic parts of the machine. Do not use
solvents or similar products which could
damage the plastic parts.
WARNING: Do not attempt to clean by
inserting pointed objects through openings in
the machines casings, etc.
The machines air vents should be cleaned
using compressed dry air.
Excessive sparking may indicate the presence of
dirt in the motor or worn out carbon brushes.
BRUSH CHECKING AND/OR REPLACEMENT
• Disconnect the machine from the power
supply.
• Place the machine on a level, secure surface.
• Unscrew and remove the two (2) brush
retaining cap screws from the motor housing.
• Withdraw the brushes.
Note: If the carbon brush is less than ¼”long,
or if there are signs of burning or damage to
the carbon or the spring, replace the brushes.
• Fit the new brushes.
• Refit the brush retaining cap screws.
• Run the machine without load for several
minutes after brush replacement. This will
aid the‘bedding in’ process.
Note: If, upon checking, the brushes are found
to be still serviceable, they can be returned to
their original position. It is important that they
are replaced in the same position as they were
removed from the machine.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
local authority or retailer for recycling advice.