Evolution R255SMS User manual

Original written in UK English Date Published: 06/06/2017
SMS
Original Instructions
Original Bedienungsanleitung
GB2438285
R255

TABLE OF CONTENTS
Introduction 3
Warranty 3
Machine Specifications 4
Safety Labels & Symbols 5
Intended Use Of This Power Tool 5
Prohibited Use Of This Power Tool 5
Safety Precautions 6
Electrical Safety 6
Outdoor Use 6
General Power Tool Safety Instructions 6
Health Advice 8
Specific Safety Instructions 8
Personal Protective Equipment (PPE) 9
Safe Operation 10
Perform Cuts Correctly & Safely 10
Additional Safety Advice 10
Getting Started 11
Unpacking 11
Serial No. / Batch Code 11
Additional Accessories 12
Items Supplied 13
Machine Overview 14
Assembly Diagrams 16
Saw Set Up Diagrams 18
Saw Usage Diagrams 20
Assembly & Preparation 22
Tools Needed 22
Checking & Adjusting 24
Bevel Angles 24
0˚ Bevel Stop Adjustment 24
0˚ Bevel Pointer Adjustment 24
45˚ Bevel Stop Adjustment 24
The Depth Stop 25
The Sliding Upper Fence Section 25
Machine Fence Alignment 25
Mitre Angle Pointer Adjustment 25
Unlatching & Raising The Cutting Head 26
Installing The Blade 26
The Laser 27
Laser Safety 27
Laser Adjustment 28
Permanently Mounting The Mitre Saw 28
For Portable Use 29
Hold Down Clamp 29
Operation Instructions 29
Body & Hand Positioning 29
On/Off Trigger Switch 29
Preparing To Make A Cut 30
Chop Cutting 30
Slide Cutting 30
Mitre Cutting 31
Bevel Cutting 31
Compound Cutting 31
Crown Moulding Cutting 32
Cutting Bowed Material 32
Clearing Jammed Material 32
Optional Evolution Accessories 32
Assembly Safety Checks 33
Final Safety Checks 33
Maintenance 34
Environmental Protection 34
EC Declaration of Conformity 35
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1.3 IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant technical
helpline, the number of which can be found
on the Evolution Power Tools website.
We operate several helplines throughout
our worldwide organization, but technical
help is also available from your supplier.
WEB: www.evolutionpowertools.com
EMAIL: [e-mail]
WARRANTY
(1.4) Congratulations on your purchase
of an Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained on the leaflet included
with this machine.
This will enable you to validate your
machine’s warranty period via Evolution’s
website by entering your details and thus
ensure prompt service if ever needed.
We sincerely thank you for selecting a
product from Evolution Power Tools.
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MACHINE SPECIFICATIONS
MACHINE METRIC IMPERIAL
Motor (220-240V ~ 50 Hz) 2000W 9A
Motor (110V ~ 50 Hz) 1600W 14.5A
Motor (120V ~ 60 Hz) 1800W 15A
Speed No Load 2500 min-1 2500 rpm
Weight (Net) 15.3kg 33.7lb
Dust Port Diameter 35mm 1 -3/8 In.
Tool Dimensions (H x W x L) (0° / 0°)
(Note: Dimensions taken with saw head down.) 360 x 705 x 730mm 14- 3/16 x 27-3/4
x 28-47/64 In.
Cable Length 2m 6ft 6 In.
CUTTING CAPACITIES METRIC IMPERIAL
Mild Steel Plate - Max Thickness 6mm 1/4 In.
Mild Steel Box Section - Max Wall Thickness
(50mm mild steel box section.) 3mm 1/8 In.
Wood – Max section 300 x 80 mm 11-3/4 x 3-1/8 In.
Minimum size work-piece
(Note: Any work-piece smaller than the recommended minimum
work-piece requires additional support before cutting.)
L:140 x W:20 x D:3mm L:5-1/2 x
W:7/8 x D:1/4 In.
MAXIMUM CUTTING ANGLES LEFT RIGHT
Mitre 50˚ 50˚
Bevel 0˚ - 45˚ N/A
MITRE BEVEL MAX WIDTH MAX DEPTH
0° 0° 300mm (11-3/4 In.) 80mm (3-1/8 In.)
0° 45° 300mm (11-3/4 In.) 45mm (1-3/4 In.)
45° 0° 210mm (8-1/4 In.) 80mm (3-1/8 In.)
45° 45° 210mm (8-1/4 In.) 45mm (1-3/4 In.)
50˚ 0˚ 192mm (7-9/16 In.) 80mm (3-1/8 In.)
50˚ 45˚ 192mm (7-9/16 In.) 45mm (1-3/4 In.)
BLADE DIMENSIONS METRIC IMPERIAL
Diameter 255mm 10 In.
Bore 25.4mm 1 In.
Thickness 2mm 0-5/64 In.
LASER
Laser Class Class 2
Laser Source Laser Diode
Laser Output Power (Max) ≤1mW
Wave Length (Nm) 650
NOISE EMISSION DATA*
Sound Pressure LPA (No-Load) 110V: 96,2 dB(A) / 220-240V: 95,8 dB(A)
Sound Power Level LWA (No-Load) 110V: 109,2 dB(A) / 220-240V: 108,8 dB(A)
Uncertainty, KpA & KWA K=3dB(A)
*Noise emission test according to EN 62841-1 & EN 62841-3-9.
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(1.8) SAFETY LABELS & SYMBOLS
WARNING: Do not operate this machine
if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
Symbol Description
VVolts
AAmperes
Hz Hertz
min-1 (RPM) Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch,
Keep hands away
Wear Dust Protection
Wear Hand Protection
CE certication
Waste electrical and
electronic equipment
Read Manual
WARNING
Laser Warning
Double Insulation Protection
Fuse
(RCM) Regulatory Compliance Mark
for electrical and electronic equipment.
Australian/New Zealand Standard
INTENDED USE OF
THIS POWER TOOL
WARNING: This product is a Multi-material
sliding mitre saw and has been designed
to be used with genuine Evolution blades
rated for this machine. Only use blades
designed for use in this machine and/
or those recommended specifically by
Evolution Power Tools Ltd.
WHEN FITTED WITH A CORRECT
BLADE THIS MACHINE CAN BE
USED TO CUT:
• Wood, Wood derived products
(MDF, Chipboard, Plywood, Blockboard,
Hardboard etc),
• Wood with nails,
• 50mm mild steel box section with 3mm wall
at HB 200-220,
• 6mm mild steel plate at HB 200-220.
Note: Wood containing non galvanised nails or
screws, with care, can be safely cut.
Note: Not recommended for cutting
galvanised materials or wood with embedded
galvanised nails. For cutting stainless steel
we recommend Evolution dedicated stainless
steel blades.
PROHIBITED USE
OF THIS POWER TOOL
WARNING: This product is a Multi-material
sliding mitre saw and must only be used as
such. It must not be modified in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.
(1.13) WARNING: This product is not
intended for use by persons (including
children) with reduced physical, sensory or
mental capabilities, or lack of experience
and knowledge, unless they have been
given supervision or instruction concerning
the safe use of the product by a person
responsible for their safety and who is
competent in its safe use.
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SAFETY PRECAUTIONS
1.14 ELECTRICAL SAFETY
This machine is fitted with the correct moulded
plug and mains lead for the designated market.
If the supply cord is damaged, it must be
replaced by a special cord or assembly available
from the manufacturers or its service agent.
1.15 OUTDOOR USE
WARNING: For your protection if this tool
is to be used outdoors it should not be
exposed to rain, or used in damp locations.
Do not place the tool on damp surfaces.
Use a clean, dry workbench if available. For
added protection use a residual current
device (R.C.D.) that will interrupt the supply
if the leakage current to earth exceeds
30mA for 30ms. Always check the operation
of the residual current device (R.C.D.)
before using the machine. If an extension
cable is required it must be a suitable
type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
2.1 POWER TOOL GENERAL
SAFETY INSTRUCTIONS
WARNING: When using electric tools basic
safety precautions should always be
followed to reduce the risk of fire, electric
shock and personal injury including the
following.
Note: This power tool should not be powered on
continuously for a long time.
WARNING: Read all safety warnings and
instructions before attempting to operate
this product and save these instructions.
Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS &
INSTRUCTIONS FOR FUTURE
REFERENCE
The term“power tool”in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
(2.2) 1. General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating power tool. Distractions can cause
you to lose control.
d) Do not use this machine in an enclosed
room.
(2.3) 2. General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts.
Damaged or entangled cords increase the risk
of electric shock) When operating a power tool
outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
e) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
(2.4) 3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
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power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment
of inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection to prevent injury from
sparks and chippings. Protective equipment
such as dust masks, non-skid safety shoes, hard
hat or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o-position before
connecting to power source and or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising the power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on.
A wrench or key left attached to a rotating part of
a power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
that these are connected and properly used.
Use of dust collection can reduce
dust-related hazards.
h) When cutting metal, gloves should be
worn before handling to prevent from
getting burnt from hot metal.
(2.5) 4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from the
power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventative safety measures reduce the
risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these Instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
h) Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the
tool in unexpected situations.
(2.6) 5) General Power Tool Safety Warnings
[Service] a) Have your power tool serviced by
a qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared supply
cord available through the service organization.
2.7 HEALTH ADVICE
WARNING: If you suspect that paint on
surfaces in your home contains lead seek
professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself.
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Once the dust has been deposited on
surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
(2.8) WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend
the use of an approved face mask with
replaceable filters when using this machine, in
addition to using the dust extraction facility.
3.5 MITRE SAW SPECIFIC SAFETY
• Not to use saw blades manufactured
from high speed steel.
• Use only the saw with guards in good
working order and properly maintained,
and in position.
• Always to clamp work-pieces to
the saw table.
a) Mitre saws are intended to cut wood or
wood-like products, they cannot be used
with abrasive cut-o wheels for cutting
ferrous material such as bars, rods, studs,
etc. Abrasive dust causes moving parts such
as the lower guard to jam. Sparks from
abrasive cutting will burn the lower guard,
the kerf insert and other plastic parts.
b) Use clamps to support the workpiece
whenever possible. If supporting the
workpiece by hand, you must always
keep your hand at least 100 mm from
either side of the saw blade. Do not use
this saw to cut pieces that are too small
to be securely clamped or held by hand.
If your hand is placed too close to the saw
blade, there is an increased risk of injury
from blade contact.
c) The workpiece must be stationary and
clamped or held against both the fence
and the table. Do not feed the workpiece
into the blade or cut“freehand”in any way.
Unrestrained or moving workpieces could be
thrown at high speeds, causing injury.
d) Push the saw through the workpiece.
Do not pull the saw through the workpiece.
To make a cut, raise the saw head and pull
it out over the workpiece without cutting,
start the motor, press the saw head down
and push the saw through the workpiece.
Cutting on the pull stroke is likely to cause
the saw blade to climb on top of the
workpiece and violently throw the blade
assembly towards the operator.
NOTE: The above warning is omitted for a
simple pivoting arm mitre saw.
e) Never cross your hand over the intended
line of cutting either in front or behind the
saw blade. Supporting the workpiece“cross
handed”i.e. holding the workpiece to the
right of the saw blade with your left hand or
vice versa is very dangerous.
f) Do not reach behind the fence with
either hand closer than 100 mm from
either side of the saw blade, to remove
wood scraps, or for any other reason while
the blade is spinning. The proximity of the
spinning saw blade to your hand may not be
obvious and you may be seriously injured.
g) Inspect your workpiece before cutting. If
the workpiece is bowed or warped, clamp
it with the outside bowed face toward
the fence. Always make certain that there
is no gap between the workpiece, fence
and table along the line of the cut. Bent
or warped workpieces can twist or shift and
may cause binding on the spinning saw blade
while cutting. There should be no nails or
foreign objects in the workpiece.
h) Do not use the saw until the table
is clear of all tools, wood scraps, etc.,
except for the workpiece. Small debris or
loose pieces of wood or other objects that
contact the revolving blade can be thrown
with high speed.
i) Cut only one workpiece at a time.
Stacked multiple workpieces cannot be
adequately clamped or braced and may
bind on the blade or shift during cutting.
j) Ensure the mitre saw is mounted or
placed on a level, rm work surface before
use. A level and rm work surface reduces
the risk of the mitre saw becoming unstable.
k) Plan your work. Every time you change
the bevel or mitre angle setting, make
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sure the adjustable fence is set correctly
to support the workpiece and will not
interfere with the blade or the guarding
system. Without turning the tool “ON” and
with no workpiece on the table, move the
saw blade through a complete simulated
cut to assure there will be no interference or
danger of cutting the fence.
NOTE: The phrase “bevel or” does not apply
for saws without bevel adjustment.
l) Provide adequate support such as table
extensions, saw horses, etc. for a workpiece
that is wider or longer than the table top.
Workpieces longer or wider than the mitre saw
table can tip if not securely supported. If the cut-
o piece or workpiece tips, it can lift the lower
guard or be thrown by the spinning blade.
m) Do not use another person as a
substitute for a table extension or as
additional support. Unstable support for
the workpiece can cause the blade to bind
or the workpiece to shift during the cutting
operation pulling you and the helper into
the spinning blade.
n) The cut-o piece must not be jammed or
pressed by any means against the spinning
saw blade. If conned, i.e. using length stops,
the cut-o piece could get wedged against
the blade and thrown violently.
o) Always use a clamp or a xture
designed to properly support round
material such as rods or tubing. Rods have
a tendency to roll while being cut, causing
the blade to “bite” and pull the work with
your hand into the blade.
p) Let the blade reach full speed before
contacting the workpiece. This will reduce
the risk of the workpiece being thrown.
q) If the workpiece or blade becomes
jammed, turn the mitre saw o. Wait for all
moving parts to stop and disconnect the
plug from the power source and/or remove
the battery pack. Then work to free the
jammed material. Continued sawing with a
jammed workpiece could cause loss of control
or damage to the mitre saw.
r) After nishing the cut, release the
switch, hold the saw head down and wait
for the blade to stop before removing
the cut-o piece. Reaching with your hand
near the coasting blade is dangerous.
s) Hold the handle rmly when making
an incomplete cut or when releasing the
switch before the saw head is completely
in the down position. The braking action
of the saw may cause the saw head to be
suddenly pulled downward, causing a risk
of injury.
NOTE: The above warning applies only for
mitre saws with a brake system.
BLADE SAFETY
WARNING: Rotating saw blades are
extremely dangerous and can cause serious
injury and amputation. Always keep fingers
and hands at least 150mm (6”) away from
the blade at all times. Never attempt to
retrieve sawn material until the cutting
head is in the raised position, the guard is
fully closed and the saw blade has stopped
rotating. Only use saw blades that are
recommended by the manufacturer and
as detailed in this manual and that comply
with the requirements of EN 847-1.
• Only use genuine Evolution blades rated
for this machine.
• Do not use saw blades that are damaged
or deformed as they could shatter and
cause serious injury to the operator or
bystanders.
• If the table insert becomes damaged
or worn it must be replaced with
an identical one available from the
manufacturer.
3.6 PERSONAL PROTECTIVE
EQUIPMENT PPE
Hearing protection should be worn in order
to reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight
from ejected chippings.
Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We
recommend the use of an approved face mask
with replaceable filters when using this machine
in addition to using the dust extraction facility.
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Gloves should be worn when handling blades
or rough material. Heat resistant gloves should
be worn when handling metallic materials
which may be hot. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.
3.7 SAFE OPERATION
Always ensure that you have selected the correct
saw blade for the material being cut. Do not use
this mitre saw to cut materials other than those
specified in this Instruction Manual.
When transporting a mitre saw ensure that the
cutting head is locked in the 90°down position
(if a sliding mitre saw ensure that the slide bars are
locked). Lift the machine by gripping the outer
edges of the base with both hands (if a sliding
mitre saw, transport using the handles provided).
Under no circumstances shall the machine be
lifted or transported using the retractable guard
or any part of its operating mechanism.
Bystanders and other colleagues must be kept
at a safe distance from this saw. Cut debris can,
in some circumstances, be ejected forcibly
from the machine, posing a safety hazard to
people standing nearby.
Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.
Keep the work bench and floor area clear of all
debris including sawdust, chips and off-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to
the no load speed marked on the mitre saw.
Under no circumstances shall a saw blade be
used that is marked with a speed that is less than
the no-load speed marked on the mitre saw.
Where it is necessary to use spacer or
reducing rings these must be suitable for the
intended purpose and only as recommended
by the manufacturer.
If the mitre saw is fitted with a laser it shall not
be replaced with a different type. If the laser
fails to operate it shall be repaired or replaced
by the manufacturer or authorised agent.
The saw blade shall only be replaced as
detailed in this instruction manual.
Never attempt to retrieve off-cuts or any other
part of the work-piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.
3.8 PERFORM CUTS
CORRECTLY & SAFELY
Wherever practicable always secure the
work-piece to the saw table using the work
clamp where provided.
Always ensure that before each cut the mitre
saw is mounted in a stable position.
If needed the mitre saw can be mounted on
a wooden base or work bench or attached to
a mitre saw stand as detailed in this instruction
manual. Long work-pieces should be
supported on the work supports provided or
on appropriate additional work supports.
(2.8) WARNING: The operation of any mitre
saw can result in foreign objects being
thrown towards your eyes, which could result
in severe eye damage. Before beginning
power tool operation, always wear safety
goggles or safety glasses with side shield or a
full face shield when needed.
WARNING: If any parts are missing, do not
operate your mitre saw until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.
3.9ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW
WARNING: When using electric tools basic
safety precautions should always be followed
to reduce the risk of fire, electric shock and
personal injury including the following.
READ all these instructions before attempting to
operate this product and save these instructions.
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Safety Advice:
• Although compact, this mitre saw is heavy.
To reduce the risk of back injury, get
competent help whenever you have to lift
the saw.
• Hold the tool close to your body when lifting.
Bending your knees so you can lift with your
legs, not your back. Lift by using the cutting
handle on the head of the mitre saw and
the large, orange handle on the rear of the
carriage slide.
• Never carry the mitre saw by the power cord.
Carrying the mitre saw by the power cord could
cause damage to the insulation or the wire
connections resulting in electric shock or fire.
• Before moving the mitre saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.
• Lock the cutting head in its lowest position.
Ensure that the cutting head locking pin is
completely engaged in its socket.
WARNING: Do not use the blade guard as
a ‘lifting point’. The power cord must be
removed from the power supply before
attempting to move the machine.
• Lock the cutting head in the down position
using the cutting head locking pin.
• Loosen the Mitre Angle locking screw. Turn
the table to either of its maximum settings.
• Lock the table in position using the locking
screw.
Place the saw on a secure stationary work
surface and check the saw over carefully.
Check particularly the operation of all the
machines safety features before attempting
to operate the machine.
4.1 GETTING STARTED 
UNPACKING
WARNING: Due to the power input of this
product on start up, voltage drops may occur
and this can influence other equipment (e.g.
dimming lights). So for technical reasons we
advise, if the mains-impedance is Zmax<0.318
Ohm, these disturbances are not expected.
If you require further clarification, you may
contact your local power supply authority.
Caution: This packaging contains sharp
objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing, the machine
and its accessories should be returned together
in their original packaging to the retailer.
Do not throw the packaging away; keep it safe
throughout the warranty period. Dispose of
the packaging in an environmentally
responsible manner. Recycle if possible. Do not
let children play with empty plastic bags due to
the risk of suffocation.
SERIAL NO. / BATCH CODE
Note: The serial number can be found on the
motor housing of the machine.
For instructions on how to identify the batch
code, please contact the Evolution Power
Tools helpline or go to:
www.evolutionpowertools.com
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(4.3) ADDITIONAL ACCESSORIES
In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com or
from your local retailer.
(4.4)
Description Part No
Multipurpose Blade RAGEBLADE255MULTI
Dust Bag 030-0309
Front Clamp 040-0038R
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4.2) ITEMS SUPPLIED
R255SMS R255SMS+
Product Code
052-0001
052-0002
052-0003
052-0001A
052-0002A
052-0003A
Machine Table Extensions
Double Ended Hex Key (M8 & M6)
Rotary Table And Neck
Cutting Head
Carriage Slides
Mitre Locking Knob
Mains Cable Guide/Clamp
Self Tapping Cap Screw
Socket Headed Screws
Cable Clamp Component
Laser Lens Cap
Double Ended Cable Clip
Carry Handle
Tall Fence
Dust Port Adaptor
Dust Collection Bag
Slide Rail Protector
2pc Hold Down Clamp
3pc Hold Down Clamp
Front Clamp
255mm 24 Tooth Blade
255mm 28 Tooth Blade
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1. CUTTING HANDLE
2. BLADE GUARD LOCKING LEVER
3. DUST BAG*
4. SLIDE LOCKING SCREW
5. DEPTH GAUGE
6. HOLD DOWN CLAMP
7. SLIDING FENCE
8. MACHINE TABLE EXTENSIONS
9. MOUNTING HOLE (X4)
10. FRONT CLAMP MOUNTING HOLES (X2)
11. BLADE ROTATION INDICATION ARROW
12. UPPER BLADE GUARD
13. CUTTING HEAD
14. BLADE
15. LOWER BLADE GUARD
16. TABLE TOP
17. ROTARY TABLE
18. TABLE INSERT
19. MITRE HANDLE LOCKING KNOB
20. POSITIVE STOP LOCKING LEVER
21. MITRE ANGLE SCALE
*Supplied as original equipment on the R255SMS+.
2
3
16
17
1
20
21
18
19
5
4
8
7
6
10
9
12
13
14
15
MACHINE OVERVIEW
11
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22. ON / OFF TRIGGER SWITCH
23. LASER GUIDE ON / OFF SWITCH
24. DUST EXTRACTION PORT
25. CABLE
26. CUTTING HEAD LOCKING PIN
27. REAR SLIDING CARRIAGE
28. CABLE GUIDE CLAMP
29. BEVEL LOCK HANDLE
30. 33.9˚ BEVEL PIN
31. M4 SELF TAPPING CAP SCREW x1
32. M4 SOCKET HEAD SCREW x4
33. CABLE GRIP COMPONENT (FITTED TO THE
CABLE GUIDE CLAMP)
34. ANTI-VIBRATION SPRING (FITTED TO THE
ANTI-VIBRATION DEVICE)
34
333231
22
23
24
25
26
27
28
29
30
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Fig. 3Fig. 1
Fig. 4 Fig. 5 Fig. 6
Fig. 12
Fig. 7 Fig. 8 Fig. 9
Fig. 11Fig. 10
Fig. 2

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Fig. 13a Fig. 13b
Fig. 15
Fig. 16 Fig. 17
CLICK
Fig. 14c
Fig. 14a
Fig. 14b
Fig. 21Fig. 19 Fig. 20
Fig. 18

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Fig. 25
Fig. 29
Fig. 26 Fig. 27a
Fig. 27b Fig. 27c Fig. 28
Fig. 23
Fig. 31
Fig. 22
Fig. 30
Fig. 24

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Fig. 37
Fig. 41
1
2
3
4
5
6
7
8
9
Fig. 39
Fig. 34
Fig. 33
1.
2.
Fig. 35
1.
2.
1) Hex headed bolt
2) Spring washer
3) Flat washer
4) Mitre saw base
5) Workbench
6) Flat washer
7) Spring washer
8) Hex nut
9) Lock nut
Fig. 38
25.4mm 1” ARBOR
ELEVATED
Fig. 32
Fig. 36
Fig. 40b
Fig. 40a

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Fig. 47
Fig. 52Fig. 51
Fig. 49
Fig. 42
Fig. 50
Fig. 53
Fig. 43 Fig. 44
Fig.45
No-Hands Zone
Danger
Zone
Fig. 46
Fig. 48