Evolution RAGE3-DB User manual

Date Published: 01 / 03 / 2014Written in UK English V1
Original Instructions
EN
ES
FR

EN
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ENGLISH
Original Instructions

TABLE OF CONTENTS*
English Page 02
Español Página 38
Français Page 76
MACHINE SPECIFICATION 05
Introduction 06
Guarantee 06
Vibration 07
Intended use of this Power Tool 07
Prohibited use of this Power Tool 08
SAFETY PRECAUTIONS 08
Electrical Safety 08
General Power Tool Safety Instructions 09
Health Advice 10
Specific Safety Instructions 11
Personal Protective Equipment (PPE) 11
Safe Operation 11
Aditional Safety Advice 12
GETTING STARTED 12
Unpacking 12
Additional Accessories 13
Machine Overview 14
Assembly and Preparation 16
Operating Instructions 21
Use of Additional Accessories 32
MAINTENANCE 34
Care and Cleaning 34
Environmental Protection 36
EC Declaration of Conformities 37
*This manual is originally written in UK English.
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MACHINE SPECIFICATIONS
Motor UK (230V ~ 50/60 Hz)
Motor UK (110V ~ 50/60 Hz)
Motor USA (120V ~ 60 Hz)
No Load Speed
Weight
CUTTING CAPACITIES
Mild Steel Plate (Max Thickness)
Mild Steel Box Section (Max Wall Thickness)
0° Mitre / 0° Bevel Cut
45° Mitre / 45° Bevel Cut
45° Mitre / 0° Bevel Cut
0° Mitre / 45° Bevel Cut
BLADE DIMENSIONS
Diameter
Bore Diameter
Number of Teeth
Max Speed
Thickness
LASER
Laser Class
Laser Source
Laser Power
Wave Length
NOISE & VIBRATION DATA
Sound Pressure Level
Sound Power Level
Vibration Level
METRIC IMPERIAL
2000W 9A
1600W 15A
1800W 15A
2500min-1 2500rpm
N: 19.6kg / G: 21kg N: 43lb / G: 46lb
6mm 1/4”
3mm 1/8”
320 x 80mm 12-1/2 x 3-1/8”
225 x 40mm 8-55/64 x 1-9/16”
225 x 80mm 8-55/64 x 3-1/8”
320 x 40mm 12-1/2 x 1-9/16”
255mm 10”
25.4mm 1”
28 28
2750min-1 2750rpm
2.0mm 1/8”
Class 2
Laser Diode
1 Max mW
650nm
90 dB (A) K = 3 dB(A)
103 dB (A) K = 3 dB(A)
3.463 m/s2K = 1.5m/s2
255mm (10”) DOUBLE BEVEL TCT
MULTIpUrpOSE SLIDING MITrE SawS
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IMPORTANT
Please read these operating and safety
instructions carefully and completely. For
your own safety, if you are uncertain about
any aspect of using this equipment please
access the relevant Technical Helpline,
the number of which can be found on
the Evolution Power Tools website. We
operate several Helplines throughout our
worldwide organization, but Technical
help is also available from your supplier.
WEB
www.evolutionpowertools.com/register
EMAIL
[e-mail]
Congratulations on your purchase
of an Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained in the A4 online
guarantee registration leaflet included
with this machine. You can also scan the
QR code found on the A4 leaflet with
a Smart Phone. This will enable you to
validate your machine’s guarantee period
via Evolutions website by entering your
details and thus ensure prompt service
if ever needed. We sincerely thank you
for selecting a product from Evolution
Power Tools.
EVOLUTION LIMITED GUARANTEE
Evolution Power Tools reserves the right
to make improvements and modifications
to the product design without prior notice.
Please refer to the guarantee registration
leaflet and/or the packaging for details of
the terms and conditions of the guarantee.
Evolution Power Tools will, within the
guarantee period, and from the original date of
purchase, repair or replace any goods found to
be defective in materials or workmanship. This
guarantee is void if the tool being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service.
This guarantee does not apply to machines
and / or components which have been altered,
changed, or modified in any way, or subjected
to use beyond recommended capacities
and specifications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right
to optionally repair or replace it with the same
or equivalent item.
There is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels
or paddles etc. In no event shall Evolution
Power Tools be liable for loss or damage
resulting directly or indirectly from the use
of our merchandise or from any other cause.
Evolution Power Tools is not liable for any
costs incurred on such goods or consequential
damages. No officer, employee or agent of
Evolution Power Tools is authorized to make
oral representations of fitness or to waive any
of the foregoing terms of sale and none shall
be binding on Evolution Power Tools.
Questions relating to this limited guarantee
should be directed to the company’s head
oce, or call the appropriate Helpline number.
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VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop“Vibration white nger disease”
(Raynaud syndrome). This condition
can reduce the sensitivity of the hand to
temperature as well as producing general
numbness. Prolonged or regular users of
mitre saws should monitor the condition
of their hands and ngers closely. If any
of the symptoms become evident, seek
immediate medical advice.
• Themeasurementandassessmentof
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Manyfactorscaninuencetheactual
vibration level during operation e.g the
workpiece and the type and condition of
the cutter being used. Before each use,
such factors should be assessed, and where
possible appropriate working practices
adopted. Managing these factors can help
reduce the eects of vibration:
Handling
• Handlethemachinewithcare,allowing
the machine to do the work.
• Avoidusingexcessivephysicaleorton
any of the machines controls.
Workpiece
• Considertheworkpiecematerial;
its density, strength and rigidity.
• Considerthesecurity,stability,
and orientation of the machine.
SAFETY LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and / or instruction labels are missing
or damaged. Contact Evolution Power Tools for
replacement labels.
NOTE: All or some of the following symbols
may appear in the manual or on the product.
Symbol Description
VVolts
AAmperes
Hz Hertz
Min-1 (RPM) Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch,
Keep hands away
Wear Dust Protection
CE certication
Waste electrical and
electronic equipment
Read Manual
WARNING
Laser Warning
Double Insulation Protection
CSA certication
INTENDED USE OF THIS
POWER TOOL
WARNING: This product is a Multipurpose
Sliding Mitre Saw and has been designed to
be used with special Evolution Multipurpose
blades. ONLY use blades designed for use in
this machine and / or those recommended
specically by Evolution Power Tools Ltd.
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When tted with a correct blade this
machine can be used to cut:
Wood
Wood derived products (MDF, Chipboard,
Plywood, Blockboard, Hardboard etc)
Aluminium
Mild Steel (6mm Ø)
NOTE: Wood containing non galvanised nails
or screws can, with care, be safely cut.
PROHIBITED USE OF THIS
POWER TOOL
WARNING: This product is a Multipurpose
Sliding Mitre Saw and must only be used as
such. It must not be modied in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.
WARNING: This product is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been
given supervision or instruction concerning the
safe use of the product by a person responsible for
their safety and who is competent in its safe use.
ELECTRICAL SAFETY
CONNECTION OF THE DOUBLE INSULATED
MAINS PLUG- UK ONLY
IMPORTANT: The wires in the mains
lead tted to this product are coloured in
accordance with the following code:
Brown: Live (L) or Red
Blue: Neutral (N) or Black
THIS PRODUCT IS DOUBLE INSULATED
AND THEREFORE DOES NOT REQUIRE A
CONNECTION TO EARTH.
• THE 3 PIN PLUG MUST COMPLY TO
BS1363/A.
• THE FUSE MUST COMPLY TO BS1362.
If for any reason the 13 amp moulded plug
tted to this product requires replacing, the
replacement must be wired in accordance with
the following instructions:
• Connect the Blue wire to the terminal
marked Neutral (N).
• Connect the Brown wire to the terminal
marked Live (L).
Ensure that the outer insulation is gripped
by the cord grip and that the wires are not
trapped when replacing the plug cover.
A 13 amp (BS1362) fuse must be tted in the plug.
Do not connect any wire to the earth pin
MARKED E on the 3 pin plug.
If in any doubt consult a qualied electrician.
There are no user serviceable parts inside
this product except those referred to in the
manual. Always refer servicing to qualied
service personnel. Never remove any part of
thecasingunlessqualiedtodoso;thisunit
contains dangerous voltages.

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OUTDOOR USE
WARNING: For your protection if this tool is to
be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specied in BS EN 60745-1:2009 &
EN 61029-1:2009)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric
shock, re and / or serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) General Power Tool Safety Warnings
[Work area safety]
• Keepworkareacleanandwelllit.
Cluttered or dark areas invite accidents.
• Donotoperatepowertoolsinexplosive
atmospheres, such as in the presence of
ammable liquids, gasses or dust. Power
tools create sparks which may ignite the
dust or fumes.
• Keepchildrenandbystandersaway
while operating power tool. Distractions
can cause you to lose control.
2) General Power Tool Safety Warnings
[Electrical Safety]
• Powertoolplugsmustmatchtheoutlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools.Unmodied
plugs and matching outlets will reduce the
risk of electric shock.
• Avoidbodycontactwithearthedor
grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock if
your body is earthed or grounded.
• Donotexposepowertoolstorainorwet
conditions. Water entering a power tool
will increase the risk of electric shock.
• Donotabusethecord.Neverusethe
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
• Whenoperatingapowertooloutdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
• Ifoperatingapowertoolinadamp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
3) General Power Tool Safety Warnings
[Personal Safety].
• Stayalert,watchwhatyouaredoingand
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
drugs, alcohol or medication. A moment
of inattention while operating power tools
may result in serious personal injury.
• Usepersonalprotectiveequipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
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• Preventunintentionalstarting.Ensure
the switch is in the o-position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your nger
on the switch or energising the power tools
that have the switch on invites accidents.
• Removeanyadjustingkeyorwrench
before turning the power tool on. A
wrench or key left attached to a rotating part
of a power tool may result in personal injury .
• Donotoverreach.Keepproperfooting
and balance at all times. This enables
better control of the power tool in
unexpected situations.
• Dressproperly.Donotwearloose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• Ifdevicesareprovidedfortheconnection
of dust extraction and collection facilities,
ensure that these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) General Power Tool Safety Warnings
[Power tool use and care]
• Donotforcethepowertool.Usethe
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
• Donotusethepowertooliftheswitch
does not turn it ON or OFF. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
• Disconnectthepowertoolfromthe
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventative
safety measures reduce the risk of starting
the power tool accidentally.
• Storeidlepowertoolsoutofthereach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
• Maintainpowertools.Checkfor
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may aect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keepcuttingtoolssharpandclean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
• Usethepowertool,accessoriesand
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations dierent from those intended
could result in a hazardous situation.
5) General Power Tool Safety Warnings
[Service]
• Haveyourpowertoolservicedbya
qualied repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
HEALTH ADVICE
WARNING: If you suspect that paint on surfaces
in your home contains lead seek professional
advice. Lead based paints should only be removed
by a professional and you should not attempt
to remove it yourself. Once the dust has been
deposited on surfaces, hand to mouth contact can
result in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain and
nervous system damage. The young and unborn
children are particularly vulnerable.
WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend the
use of an approved face mask with replaceable
lters when using this machine, in addition to
using the dust extraction facility.
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MITRE SAW SPECIFIC SAFETY
The following specic safety instructions for
Mitre Saws are based on the requirements of
EN61029-2-9:2009.
BLADE SAFETY
WARNING: Rotating Saw Blades are extremely
dangerous and can cause serious injury and
amputation. Always keep ngers and hands at least
150mm away from the blade at all times. Never
attempt to retrieve sawn material until the cutting
head is in the raised position, the guard is fully
closed and the saw blade has stopped rotating.
Only use saw blades that are recommended
by the manufacturer and as detailed in this
manual and that comply with the requirements
of EN 847-1
Do Not use saw blades that are damaged or
deformed as they could shatter and cause serious
injury to the operator or bystanders.
Do Not use saw blades that are manufactured
from high speed steel (HSS).
If the table insert becomes damaged or worn it
must be replaced with an identical one available
from the manufacturer as detailed in this manual.
PERSONAL PROTECTIVE
EQUIPMENT PPE
Hearing protection should be worn in order to
reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight from
ejected chippings.
Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We
recommend the use of an approved face mask
with replaceable lters when using this machine
in addition to using the dust extraction facility.
Gloves should be worn when handling blades
or rough material. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.
SAFE OPERATION
Always ensure that you have selected the correct
saw blade for the material being cut. Do Not use
this mitre saw to cut materials other than those
specied in this Instruction Manual.
When transporting a mitre saw ensure that
the cutting head is locked in the 90 degree
down position (if a sliding mitre saw ensure
that the slide bars are locked). Lift the
machine by gripping the outer edges of the
base with both hands (if a sliding mitre saw,
transport using the handles provided). Under
no circumstances shall the machine be lifted or
transported using the retractable guard or any
part of its operating mechanism.
Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.
Keeptheworkbenchandoorareaclearofall
debris including sawdust, chips and o-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to
the no load speed marked on the mitre saw.
Under no circumstances shall a saw blade be
used that is marked with a speed that is less than
the no load speed marked on the mitre saw.
Where it is necessary to use spacer or reducing
rings these must be suitable for the intended
purpose and only as recommended by the
manufacturer.
If the mitre saw is tted with a laser it shall not
be replaced with a dierent type. If the laser
fails to operate it shall be repaired or replaced
by the manufacturer or his authorised agent.
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The saw blade shall only be replaced as
detailed in this Instruction Manual.
Never attempt to retrieve o-cuts or any other
part of the work piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.
PERFORM CUTS CORRECTLY
AND SAFELY
Wherever practicable always secure the work
piece to the saw table using the work clamp
where provided.
Always ensure that before each cut the mitre
saw is mounted in a stable position.
If needed the mitre saw can be mounted on a
wooden base or work bench or attached to a
mitre saw stand as detailed in this Instruction
Manual. Long work pieces should be
supported on the work supports provided or
on appropriate additional work supports.
WARNING: the operation of any mitre saw can
result in foreign objects being thrown towards
your eyes, which could result in severe eye
damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with
side shield or a full face shield when needed.
WARNING: If any parts are missing, do not
operate your mitre saw until the missing parts
are replaced. Failure to follow this rule could
result in serious personal injury.
ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW
Safety Advice
• Although compact, this Mitre Saw is heavy.
To reduce the risk of back injury,
get competent help whenever you
have to lift the saw.
• To reduce the risk of back injury, hold the tool
close to your body when lifting. Bending your
knees so you can lift with your legs, not your
back. Lift by using the handhold areas at each
side of the machines base.
• Never carry the Mitre Saw by the power
cord. Carrying the Mitre Saw by the power
cord could cause damage to the insulation
or the wire connections resulting in electric
shock or re.
• Before moving the Mitre Saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.
• Lock the Cutting Head in its lowest position.
Ensure that the Cutting Head Locking Pin is
completely engaged in its socket.
WARNING: Do not use the blade guard as a
‘lifting point’. The power cord must be removed
from the power supply before attempting to
move the machine.
• Lock the Cutting Head in the down position
using the Cutting Head Locking Pin.
• Loosen the Mitre Angle Locking Screw. Turn
the table to either of its maximum settings.
• Lock the table in position using the
Locking Screw.
• Use the two carry handle cut-outs machined
into either side of the machine base,
to transport the machine.
Place the saw on a secure stationary work
surface and check the saw over carefully.
Check particularly the operation of all the
machines safety features before attempting
to operate the machine.
GETTING STARTED - UNPACKING
CAUTION: This packaging contains sharp
objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
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accessories listed in this manual. Also make
sure that all the accessories are complete. If any
parts are found to be missing, the machine and
its accessories should be returned together in
their original packaging to the retailer.
Donotthrowthepackagingaway;keepitsafe
throughout the guarantee period. Dispose
of the packaging in an environmentally
responsible manner. Recycle if possible. Do
not let children play with empty plastic bags
due to the risk of suocation.
ITEMS SUPPLIED
Description Qty
Instruction Manual
(Operations) 1
Hold Down Clamp 1
Hex Key 5mm
(Blade Change) 1
Multipurpose Blade 1
ADDITIONAL ACCESSORIES
In addition to the standard items supplied with
this machine, other accessories are available
to enhance its performance. These include the
following items:
Description Part N°
Specialist cutting blades
(use only Evolution Blades
with this machine)
Specific to
blade type
Dust Collection Bag EV3DBS202
Workpiece Support Bars EV3DBS76
End Stop
(Repetitive Cutting) EV3DBSM3
Additional accessories and information on the
use and type of accessory suitable for your
machine can be obtained by contacting your
local dealer (or Evolution Power Tools).
UNLATCHING AND RAISING
THE CUTTING HEAD
WARNING: To avoid serious injury, NEVER
perform the unlocking or locking procedure
unless the saw is OFF and the blade stopped.
To Release the Cutting Head from the
Locked Down position:
• GentlypressdownontheCuttingHandle.
• Pullouttheheadlatchingpin (Fig. A) and
allow the Cutting Head to rise to its upper
position. (Step 1 & 2)
• TheCuttingHeadwillautomaticallyriseto
the upper position once it is released from
the locked down position. (Step 3)
• Itwillautomaticallylockintheupperposition.
If Release is Dicult:
• GentlyrocktheCuttingHeadupanddown.
• AtthesametimetwisttheHeadLatching
Pin clockwise and pull outwards.
Step 3
Step 2
Step 1
Fig. A
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OVERALL VIEW OF DOUBLE BEVEL MITRE SAW
1. ON/OFF TRIGGER SWITCH
2. BLADE GUARD LOCKING TRIGGER
3. CUTTING HANDLE
4. DUST BAG (Optional Accessory)
5. TABLE TOP
6. ROTARY TABLE
7. LOWER BLADE GUARD
8. UPPER BLADE GUARD
9. BLADE
10. MITRE HANDLE
1
2
5
6
7
8
9
10
3
4
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OVERALL VIEW OF DOUBLE BEVEL MITRE SAW
11. SLIDE LOCKING SCREW
12. BEVEL ANGLE SCALE
13. POSITIVE STOP LOCKING LEVER
14. FENCE
15. HEAD LATCHING PIN
16. MOUNTING HOLE
17. MOTOR COVER
18. MITRE ANGLE SCALE
19. RETAINING CLIP
20. ARBOR LOCK
21. EXTENSION (Optional Accessory)
22. REPEAT STOP (Optional Accessory)
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1618
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14
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EN
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ASSEMBLY AND PREPARATION
WARNING: Always disconnect the saw from the power source
before making any adjustments.
NOTE: It is recommended that all instructions are always read
before operating.
PERMANENTLY MOUNTING THE MITRE SAW
To reduce the risk of injury from unexpected saw movement,
place the saw in the desired location either on a workbench
or other suitable machine stand. The base of the saw has four
mounting holes through which suitable bolts (not supplied)
can be placed to secure the miter saw. If the saw is to be used
in one location, permanently fasten it to the workbench using
appropriate fastenings (not supplied). Use locking washers and
nuts on the underside of the workbench. (Fig. 1)
• Toavoidinjuryfromyingdebris,positionthesawso
that other people or bystanders cannot stand too close
(or behind) it.
• Locatethesawonarm,levelsurfacewherethereisplenty
of room for handling and properly supporting the workpiece.
• Supportthesawsothemachinetableislevelandthesaw
does not rock.
• Boltorclampthesawsecurelytoitssupportstandor
workbench.
FOR PORTABLE USE:
• Mountthesawona18mmthickpieceofplywoodor
MDF (800mm x 500mm (31-1/2”x 19-7/10”) min size
recommended) using appropriate fastenings (not supplied).
• Itmaybenecessarytocountersinkthewashers,nuts,etc.to
the underside of the plywood or MDF mounting board to
avoid an uneven work surface.
• UseG-clampstoattachthemountingboardtothework
surface. (Fig. 2)
NOTE: Some machines are tted with a rear stabilizing arm
found just below the Bevel Pivot.
If so tted, this arm should be deployed/withdrawn from the
base, particularly if the machine is to be used free standing
on a work bench. (Fig. 3). This arm will provide extra stability
to prevent the machine from toppling in the event of sudden
release of the Cutting Head.
Fig. 1
1) Hex headed bolt
2) Spring washer
3) Flat washer
4) Mitre saw base
5) Workbench
6) Flat washer
7) Spring washer
8) Hex nut
9) Lock nut
Fig. 2
Fig. 3
(1)
(2)
(3)
(4)
(5)
(6)
(7) (8)
(9)

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EN
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FR
HOLD DOWN CLAMP (Fig. 4)
Two sockets (one either side) are incorporated into the rear of
the machines fence. These sockets are for positioning the Hold
Down Clamp.
• Fittheclamptotheretainingsocketthatbestsuitsthe
cutting application, ensuring that it is fully pushed down.
• Tightenthefencethumbscrewtolockthepillaroftheclamp
into the fence socket.
• Placetheworkpiecetobecutontothesawtable,againstthe
fence and in the desired position.
• Adjusttheclampusingthethumbscrewsandhand-wheelso
that it securely holds the workpiece to the saw table.
Conduct a‘dry run’with the power disconnected. Ensure that the
Hold Down Clamp does not interfere with the path of the blade, or
with the path of any other part of the Cutting Head as it is lowered
THE LASER
This machine is equipped with a Laser Cutting Guide. This allows
the operator to preview the path of the blade through the
workpiece. The ON/OFF switch for the Laser Guide is positioned
on the right hand side of the machine, below the transmission
casing. (Fig 5)
Avoid direct eye contact with the laser beam, and do not use on
materialthatcouldreectthelaserbeam.
WARNING: Do not stare directly at the laser beam.
A hazard may exist if you deliberately stare into the beam.
Please observe all of the following safety rules.
• Thelaserbeammustnotbedeliberatelyaimedatpersonnel
and must be prevented from being directed towards the eyes
of a person.
• Alwaysensurethatthelaserbeamisusedonlyonworkpieces
thathavenon-reectivesurfaces,i.enaturalwoodormatt
surfaces etc.
• Neverexchangethelasermoduleassemblyforadierent
type or class of laser.
• Repairstothelasermodulemustonlybeconductedby
Evolution Power Tools or their authorized agent.
Fig. 4
Fig. 5

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LASER ADJUSTMENT
WARNING: At no time during this procedure should the motor
be started.
To check laser alignment:
• Placeapieceofcardboard,orsimilar,ontotherotarytableof
the machine.
• Withthecarriageslideintherearmostposition,lowertheCutting
Head so that a blade tooth makes a mark in the cardboard.
• AllowtheCuttingHeadtorise,andthenrepeattheabove
with the carriage slide in an approximate mid- way position.
• Againrepeat,butwiththecarriageslidemovedtoitsmost
forward position.
• WiththeCuttingHeadraised,turnonthelaserandslide
the Cutting Head backwards and forwards to observe if the
projected laser beam is in line with the marks previously made:
• Beamisalignedwiththemarks=
No further action required.
• Beamisnotparallelwiththemarks=
Follow section A
• Beamisparallelbutnotalignedwiththemarks=
Proceed to B
A. If the laser beam is not parallel to the marks proceed as follows:
• Untighten the clamping screw (Fig. 6, a)
• Carefully rotate the laser module, (Fig. 6, b) until the line is
parallel with the marks in the cardboard.
• Re-tighten the clamping screw.
• Recheck the alignment.
B. If the laser beam is parallel with the marks, but not going
through them:
• Slacken the two screws. (Fig. 7, c)
• The laser mounting block can now be moved sideways to
align the laser beam with the marks made in the cardboard.
• When the laser beam is in the correct place,
re-tighten the two screws.
• Repeat procedure ‘A’ to check alignment.
NOTE: The above adjustments & alignments should be checked
on a regular basis to ensure laser accuracy.
Fig. 6
(a) - Clamping screw
(b) - Laser unit
Fig. 7
(a)
(c)(c)
(b)

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EN
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NOTE: The following WARNING labels may be found on this
machine:
LASER RADIATION DO NOT STARE INTO THE
BEAM
CLASS 2 LASER PRODUCT
CLASS 2 LASER PRODUCT LASER RADIATION AVOID
DIRECT EYE CONTACT LASER SAFETY
The Laser guide line used in this product uses a class II Laser
with a maximum power output of 1.5mW at a wave length of
between 635 and 670nm. These lasers do not normally present
an optical hazard, although staring at the beam may cause
temporaryashblindness.
WARNING: Do not stare directly at the Laser beam. The laser
must be used and maintained as detailed in this manual. Never
intentionally aim the laser beam at any person and prevent it
from being directed towards the eye, or an object other than
the workpiece. Always ensure that the laser beam is directed at
the workpiece only when it is located on the mitre saw table.
Neverdirectthelaserbeamontoanybright,shinyreective
surface,asthelaserbeamcouldbereectedbacktowardsthe
operator. Do not change the laser unit for any other type.
Do not tamper with the laser unit. Only touch the unit when
making adjustments. Repairs to the laser shall only be carried
out by an authorised service centre.
THE LASER GUIDE LINE
The projected laser guide line shows the path of the blade
during a cut.
To use the laser guide for a known angle (e.g. 450):
• Markthecutrequiredontheworkpieceusingapenciletc.
• Setthesawtothecuttinganglerequired(450) and lock into
position using the mitre locking handle and/or the positive
stop locking lever.
• Switchonthelaserbeam.
• Positiontheworkpieceontherotarytableandagainstthefence.
• Slidetheworkpieceintopositionuntilthepencillineonthe
workpiece and the projected laser line exactly match.
• Clamptheworkpieceintopositionusingtheholddownclamp.
• Proceedtomakethecut.

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To use the laser guide for an unknown angle:
• Mark the position of the cut to be made on the workpiece
using a pencil etc.
• Place the workpiece on the rotary table and against the fence.
• Adjust the mitre saw to give the approximate angle of cut.
Do not tighten the mitre lock handle at this stage.
• Slowly slide the workpiece backwards and forwards along
the fence, whilst at the same time slowly adjusting the angle
of the rotary table.
• Stop when the projected laser line and pencil line on the
workpiece match exactly.
• Tighten the mitre lock handle to lock the rotary table in place.
• Secure the workpiece with a hold down clamp.
• Recheck the alignment.
• When satised that alignment is accurate proceed to make
the cut.
The Laser Lens cap (if tted)
If tted the laser lens cap is a simple push t onto the front of
the laser unit.
If it becomes damaged or opaque for any reason it can be replaced.
Carefully pull the lens from the laser unit and replace with a new lens.
DEPTH STOP (Fig. 8)
Use of the depth stop allows the operator to cut slots in the
workpiece.
The downward travel of the Cutting Head can be set so that
the saw blade does not completely cut through the workpiece.
NOTE: When using the Depth Stop it is advisable that the depth
of cut is checked using a scrap piece of timber to ensure that
the slot cut is correct.
By making a cut in the workpiece, and then repeating the cut
but with the workpiece slightly repositioned to the left or right,
it is possible to perform trenching cuts.
To use the depth stop:
• Loosenthelockingwingnut.(a)
• Adjustthethumbknob(b) to limit the saw heads travel to
the required depth.
• Oncesettothedesireddepth,tightenthewingnut(a)
against the retaining bracket to lock the depth stop and
ensure that there is no movement.
Fig. 8
(a)
(b)