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EWM L1.01-Expert 2.0 User manual

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Operating instructions
EN
Control
L1.01 - Expert 2.0
L1.02 - Expert 2.0
099-00L100-EW501 Observe additional system documents! 4.7.2019
General instructions
WARNING
Read the operating instructions!
The operating instructions provide an introduction to the safe use of the products.
• Read and observe the operating instructions for all system components, especially the sa-
fety instructions and warning notices!
• Observe the accident prevention regulations and any regional regulations!
• The operating instructions must be kept at the location where the machine is operated.
• Safety and warning labels on the machine indicate any possible risks.
Keep these labels clean and legible at all times.
• The machine has been constructed to state-of-the-art standards in line with any applicable
regulations and industrial standards. Only trained personnel may operate, service and re-
pair the machine.
• Technical changes due to further development in machine technology may lead to a dif-
fering welding behaviour.
In the event of queries on installation, commissioning, operation or special conditions at the
installation site, or on usage, please contact your sales partner or our customer service
department on +49 2680 181-0.
A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers.
Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No
other form of liability, regardless of type, shall be accepted. This exclusion of liability shall be deemed ac-
cepted by the user on commissioning the equipment.
The manufacturer is unable to monitor whether or not these instructions or the conditions and methods
are observed during installation, operation, usage and maintenance of the equipment.
An incorrectly performed installation can result in material damage and injure persons as a result. For this
reason, we do not accept any responsibility or liability for losses, damages or costs arising from incorrect
installation, improper operation or incorrect usage and maintenance or any actions connected to this in
any way.
© EWM AG
Dr. Günter-Henle-Strasse 8
56271 Mündersbach Germany
Tel.: +49 2680 181-0, Fax: -244
Email: [email protected]
www.ewm-group.com
The copyright to this document remains the property of the manufacturer.
Copying, including extracts, only permitted with written approval.
The content of this document has been prepared and reviewed with all reasonable care. The information
provided is subject to change; errors excepted.
Contents
Notes on the use of these operating instructions
099-00L100-EW501
4.7.2019
3
1 Contents
1Contents .................................................................................................................................................. 3
2For your safety ....................................................................................................................................... 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 Part of the complete documentation .............................................................................................. 8
3Intended use ........................................................................................................................................... 9
3.1 Use and operation solely with the following machines .................................................................. 9
3.2 Applications .................................................................................................................................... 9
3.3 Documents which also apply ......................................................................................................... 9
3.4 Software version ............................................................................................................................ 9
4Quick overview ..................................................................................................................................... 10
4.1 Machine control – Operating elements ........................................................................................ 10
4.2 Screen icons ................................................................................................................................ 12
4.2.1 Machine display ............................................................................................................ 13
4.2.1.1 Actual values, nominal values, hold values .................................................. 13
4.2.2 Main screen .................................................................................................................. 14
4.2.2.1 Main screen variants ..................................................................................... 15
4.2.3 Initial screen ................................................................................................................. 15
4.2.3.1 Basic settings for operation with two wire feeders (P10) .............................. 16
4.2.3.2 Change system language ............................................................................. 16
5Operating the machine control ........................................................................................................... 17
5.1 Welding power setting ................................................................................................................. 17
5.2 Direct access keys ....................................................................................................................... 17
5.3 Context-dependent push-buttons ................................................................................................ 17
5.3.1 Changing basic settings (machine configuration menu) .............................................. 17
5.4 Machine configuration (system) ................................................................................................... 18
5.4.1 Power-saving mode (Standby) ..................................................................................... 18
5.4.2 Access permission (Xbutton) ........................................................................................ 19
5.4.2.1 User information ............................................................................................ 19
5.4.2.2 Activating the Xbutton rights ......................................................................... 19
5.4.3 Status information ......................................................................................................... 20
5.4.3.1 Errors and warnings ...................................................................................... 20
5.4.3.2 Running time ................................................................................................. 20
5.4.3.3 System components ...................................................................................... 20
5.4.4 System settings ............................................................................................................ 21
5.4.4.1 Date ............................................................................................................... 21
5.4.4.2 Time .............................................................................................................. 21
5.4.4.3 Water block ................................................................................................... 21
5.4.4.4 Special parameter ......................................................................................... 22
5.4.5 Control .......................................................................................................................... 29
5.4.6 Operating panel settings .............................................................................................. 30
5.4.7 Aligning the cable resistance ........................................................................................ 31
5.4.7.1 Xnet machine ................................................................................................ 33
5.4.7.2 Coupling mobile machines ............................................................................ 33
5.4.7.3 Component identification .............................................................................. 33
5.4.7.4 Component details ........................................................................................ 33
5.4.7.5 Errors and warnings ...................................................................................... 34
5.4.8 Status information ......................................................................................................... 34
5.4.8.1 Network ......................................................................................................... 34
5.4.9 Clear system memory .................................................................................................. 34
5.4.10 Reset to factory settings ............................................................................................... 34
5.5 Offline data transfer (USB) .......................................................................................................... 35
5.5.1 Save JOB(s) ................................................................................................................. 35
5.5.2 Load JOB(s) ................................................................................................................. 35
5.5.3 Save configuration ........................................................................................................ 35
5.5.3.1 System .......................................................................................................... 35
5.5.3.2 Xnet machine ................................................................................................ 35
5.5.4 Load configuration ........................................................................................................ 36
Contents
Notes on the use of these operating instructions
4
099-00L100-EW501
4.7.2019
5.5.4.1 System........................................................................................................... 36
5.5.4.2 Xnet machine ................................................................................................ 36
5.5.5 Load languages and texts ............................................................................................ 36
5.5.6 Record on USB drive .................................................................................................... 36
5.5.6.1 Register USB drive ........................................................................................ 36
5.5.6.2 Start recording ............................................................................................... 36
5.5.6.3 Stop recording ............................................................................................... 36
5.6 Welding task administration (Menu) ............................................................................................. 37
5.6.1 JOB selection (material/wire/gas) ................................................................................. 37
5.6.2 JOB manager ................................................................................................................ 37
5.6.2.1 Copy JOB to number ..................................................................................... 37
5.6.2.2 Reset current JOB ......................................................................................... 37
5.6.2.3 Reset all JOBs ............................................................................................... 37
5.6.3 Program sequence ....................................................................................................... 38
5.6.3.1 Programs (PA 1-15) ....................................................................................... 39
5.6.3.2 Overview of the welding parameter switching options .................................. 40
5.6.3.3 MIG/MAG welding ......................................................................................... 42
5.6.3.4 Advanced settings ......................................................................................... 43
5.6.3.5 TIG welding ................................................................................................... 44
5.6.3.6 MMA welding ................................................................................................. 45
5.6.4 Setup mode .................................................................................................................. 46
5.6.5 WPQR welding data assistant ...................................................................................... 47
5.6.6 Welding monitoring ....................................................................................................... 48
5.6.7 JOB display setting ....................................................................................................... 48
5.7 Change welding procedure (Arc) ................................................................................................. 49
5.8 Online data transfer (network) ..................................................................................................... 49
5.8.1 Wired local network (LAN) ............................................................................................ 49
5.8.2 Wireless local network (WiFi) ....................................................................................... 50
6Welding procedure ............................................................................................................................... 51
6.1 MIG/MAG welding ........................................................................................................................ 51
6.1.1 Welding type ................................................................................................................. 51
6.1.2 Welding power (operating point) ................................................................................... 51
6.1.3 Accessory components for operating point setting ....................................................... 51
6.1.4 Arc length ...................................................................................................................... 51
6.1.5 Arc dynamics (choke effect) ......................................................................................... 51
6.1.6 superPuls ...................................................................................................................... 52
6.1.7 Operating modes .......................................................................................................... 52
6.1.7.1 Explanation of signs and functions ................................................................ 52
6.1.7.2 Automatic cut-out .......................................................................................... 64
6.1.8 coldArc / coldArc puls ................................................................................................... 65
6.1.9 forceArc / forceArc puls ................................................................................................ 65
6.1.10 rootArc/rootArc puls ...................................................................................................... 66
6.1.11 wiredArc ........................................................................................................................ 66
6.1.12 Standard MIG/MAG torch ............................................................................................. 67
6.2 TIG welding .................................................................................................................................. 68
6.2.1 Operating modes (functional sequences) ..................................................................... 68
6.2.1.1 Explanation of signs and functions ................................................................ 68
6.2.1.2 Automatic cut-out .......................................................................................... 68
6.2.2 Arc ignition .................................................................................................................... 72
6.2.2.1 Liftarc ............................................................................................................. 72
6.3 MMA welding ................................................................................................................................ 73
6.3.1 Hotstart ......................................................................................................................... 73
6.3.2 Antistick......................................................................................................................... 73
6.4 Air arc gouging ............................................................................................................................. 73
7Rectifying faults.................................................................................................................................... 74
7.1 Resetting JOBs (welding tasks) to the factory settings ................................................................ 74
7.2 Display machine control software version .................................................................................... 74
7.3 Warnings ...................................................................................................................................... 75
7.4 Error messages ............................................................................................................................ 76
Contents
Notes on the use of these operating instructions
099-00L100-EW501
4.7.2019
5
8Appendix ............................................................................................................................................... 78
8.1 JOB-List ....................................................................................................................................... 78
8.2 Parameter overview – setting ranges .......................................................................................... 86
8.3 Searching for a dealer ................................................................................................................. 88
For your safety
Notes on the use of these operating instructions
6
099-00L100-EW501
4.7.2019
2 For your safety
2.1 Notes on the use of these operating instructions
DANGER
Working or operating procedures which must be closely observed to prevent imminent
serious and even fatal injuries.
• Safety notes include the "DANGER" keyword in the heading with a general warning symbol.
• The hazard is also highlighted using a symbol on the edge of the page.
WARNING
Working or operating procedures which must be closely observed to prevent serious
and even fatal injuries.
• Safety notes include the "WARNING" keyword in the heading with a general warning sym-
bol.
• The hazard is also highlighted using a symbol in the page margin.
CAUTION
Working or operating procedures which must be closely observed to prevent possible
minor personal injury.
• The safety information includes the "CAUTION" keyword in its heading with a general warn-
ing symbol.
• The risk is explained using a symbol on the edge of the page.
Technical aspects which the user must observe to avoid material or equipment damage.
Instructions and lists detailing step-by-step actions for given situations can be recognised via bullet
points, e.g.:
• Insert the welding current lead socket into the relevant socket and lock.
For your safety
Explanation of icons
099-00L100-EW501
4.7.2019
7
2.2 Explanation of icons
Symbol
Description
Symbol
Description
Indicates technical aspects which the
user must observe.
Activate and release / Tap / Tip
Switch off machine
Release
Switch on machine
Press and hold
Switch
Incorrect / Invalid
Turn
Correct / Valid
Numerical value – adjustable
Input
Signal light lights up in green
Navigation
Signal light flashes green
Output
Signal light lights up in red
Time representation (e.g.: wait 4 s /
actuate)
Signal light flashes red
Interruption in the menu display (other
setting options possible)
Tool not required/do not use
Tool required/use
For your safety
Part of the complete documentation
8
099-00L100-EW501
4.7.2019
2.3 Part of the complete documentation
These operating instructions are part of the complete documentation and valid only in
combination with all other parts of these instructions! Read and observe the operating
instructions for all system components, especially the safety instructions!
The illustration shows a general example of a welding system.
Figure 2-1
Item
Documentation
A.1
Wire feeder
A.2
Conversion instructions
A.3
Power source
A.4
Cooling unit, voltage converter, tool box etc.
A.5
Trolley
A.6
Welding torch
A.7
Remote control
A.8
Control
A
Complete documentation
Intended use
Use and operation solely with the following machines
099-00L100-EW501
4.7.2019
9
3 Intended use
WARNING
Hazards due to improper usage!
The machine has been constructed to the state of the art and any regulations and
standards applicable for use in industry and trade. It may only be used for the welding
procedures indicated at the rating plate. Hazards may arise for persons, animals and
material objects if the equipment is not used correctly. No liability is accepted for any
damages arising from improper usage!
• The equipment must only be used in line with its designated purpose and by trained or
expert personnel!
• Do not improperly modify or convert the equipment!
3.1 Use and operation solely with the following machines
The following system components can be combined:
This description may only be applied to machines with the Expert 2.0 machine control.
Welding machine
control
Expert 2.0
Expert 2.0 LG
Expert 2.0 WLG
Description
No network connection
Version with LAN
Version with LAN and Wi-Fi
3.2 Applications
Machine series
Main process
Secondary process
Standard MIG/MAG
welding
Pulsed MIG/MAG welding
TIG welding (lift arc)
MMA welding
Gouging
forceArc
rootArc
coldArc
pipeSolution
forceArc puls
rootArc puls
coldArc puls
alpha Q puls MM










Phoenix puls MM










Taurus Synergic S MM










3.3 Documents which also apply
• Operating instructions for the connected welding machines
• Documents of the optional expansions
3.4 Software version
These instructions apply to the following software version:
1.0.D.0
The machine control software version is shown on the screen during the start
process > see 4.2.3 chapter.
Quick overview
Machine control – Operating elements
10
099-00L100-EW501
4.7.2019
4 Quick overview
4.1 Machine control – Operating elements
Figure 4-1
Item
Symbol
Description 0
1
System push-button
To display and configure the system settings > see 5.4.4 chapter.
2
Machine display
Graphical machine display showing all machine functions, menus and parameters with
their values > see 4.2.1 chapter.
3
USB push-button
To use and configure the USB interface > see 5.5 chapter.
4
USB interface for offline data transfer
Connection capability for a USB flash memory (industrial USB flash memory recom-
mended).
5
Click wheel welding power
• ---------- Setting the welding power > see 5.1 chapter
• ---------- Setting various parameters values depending on the preselection.
It is possible to adjust settings when the backlight is activated.
6
Click wheel correction of arc
• ---------- Setting the correction of arc length > see 6.1.4 chapter
• ---------- Setting the arc dynamics > see 6.1.5 chapter
It is possible to adjust settings when the backlight is activated.
7
Interface (Xbutton)
Welding access based on user-defined rights to protect against unauthorised
use > see 5.4.2 chapter.
8
A B C D
Context-dependent push-button
> see 5.3 chapter