
Contents
Notes on using these operating instructions
099-000261-EW501
23.9.2022
1 Contents
1Contents....................................................................................................................... 3
2For your safety.............................................................................................................. 5
2.1 Notes on using these operating instructions ............................................................... 5
2.2 Explanation of icons ............................................................................................... 6
2.3 Saf ety instructions .................................................................................................. 7
2.4 Transport and installation .......................................................................................10
3Intended use ................................................................................................................12
3.1 Applications..........................................................................................................12
3.2 Documents which also apply ...................................................................................12
3.2.1 Warranty ................................................................................................12
3.2.2 Declaration of Conformity..........................................................................12
3.2.3 Welding in environments with increased electrical hazards.............................12
3.2.4 Service documents (spare parts and circuit diagrams) ...................................12
3.2.5 Calibration/Validation ...............................................................................12
3.2.6 Part of the complete documentation............................................................13
4Machine description – quick overview ...........................................................................14
4.1 Front view / rear view.............................................................................................14
5Design and function .....................................................................................................16
5.1Transport and installation .......................................................................................16
5.1.1 Ambient conditions ..................................................................................16
5.1.2 Machine cooling ......................................................................................16
5.1.3 Workpiece lead, general ...........................................................................17
5.1.4 Transport belt..........................................................................................17
5.1.4.1 Adjusting the length of the carrying strap........................................17
5.1.5 Notes on the installation of welding current leads..........................................18
5.1.6 Stray welding currents ..............................................................................19
5.1.7 Mains connection.....................................................................................20
5.1.7.1 Mains configuration.....................................................................20
5.2 TIG welding..........................................................................................................21
5.2.1 Welding torch and workpiece line connection ...............................................21
5.2.1.1 Control lead connection ...............................................................22
5.2.2 Shielding gas supply (shielding gas cylinder for welding machine)...................22
5.2.2.1 Connecting the shielding gas supply..............................................23
5.3 MMA welding........................................................................................................24
5.3.1 Connecting the electrode holder and workpiece lead .....................................24
5.4 Remote control .....................................................................................................25
5.5 PC interface .........................................................................................................25
5.5.1 Connection .............................................................................................26
5.6 Interf aces for automation ........................................................................................26
5.6.1 Remote control connection socket, 19-pole..................................................27
6Maintenance, care and disposal ....................................................................................28
6.1 General ...............................................................................................................28
6.1.1 Cleaning.................................................................................................28
6.1.2 Dirt filter .................................................................................................28
6.2 Maintenance work, intervals....................................................................................29
6.2.1 Daily maintenance tasks ...........................................................................29
6.2.2 Monthly maintenance tasks .......................................................................29
6.2.3 Annual test (inspection and testing during operation).....................................29
6.3 Disposing of equipment..........................................................................................30
7Rectifying faults ...........................................................................................................31
7.1 Checklist for rectifying faults ...................................................................................31
8Technical data .............................................................................................................33
8.1 Tetrix 200 ............................................................................................................33
8.2 Tetrix 200 MV .......................................................................................................34
8.2.1 Mains voltage 115 V.................................................................................34
8.2.2 Mains voltage 230 V.................................................................................35