1Contents
1Contents..................................................................................................................................................3
2Safety instructions.................................................................................................................................5
2.1 Notes on the use of these operating instructions ..........................................................................5
2.2 Explanation of icons.......................................................................................................................6
2.3 General..........................................................................................................................................7
2.4 Transport and installation ............................................................................................................11
2.4.1 Ambient conditions.......................................................................................................12
2.4.1.1 In operation...................................................................................................12
2.4.1.2 Transport and storage...................................................................................12
3Intended use.........................................................................................................................................13
3.1 Applications..................................................................................................................................13
3.1.1 MIG/MAG standard welding.........................................................................................13
3.1.1.1 forceArc.........................................................................................................13
3.1.1.2 rootArc...........................................................................................................13
3.1.2 MIG/MAG pulse welding...............................................................................................13
3.1.2.1 forceArc puls.................................................................................................13
3.1.2.2 rootArc puls...................................................................................................13
3.1.3 TIG (Liftarc) welding.....................................................................................................13
3.1.4 MMA welding................................................................................................................13
3.1.4.1 Air arc gouging..............................................................................................13
3.2 Use and operation solely with the following machines................................................................14
3.3 Documents which also apply.......................................................................................................15
3.3.1 Warranty.......................................................................................................................15
3.3.2 Declaration of Conformity.............................................................................................15
3.3.3 Welding in environments with increased electrical hazards.........................................15
3.3.4 Service documents (spare parts and circuit diagrams)................................................15
3.3.5 Calibration/Validation ...................................................................................................15
4Machine description –quick overview ..............................................................................................16
4.1 Front view ....................................................................................................................................16
4.2 Rear view.....................................................................................................................................18
5Design and function.............................................................................................................................20
5.1 General........................................................................................................................................20
5.2 Installation....................................................................................................................................21
5.3 Machine cooling...........................................................................................................................21
5.4 Workpiece lead, general..............................................................................................................21
5.5 Notes on the installation of welding current leads.......................................................................22
5.6 Welding torch cooling system......................................................................................................24
5.6.1 Cooling module connection..........................................................................................24
5.7 Mains connection.........................................................................................................................25
5.7.1 Mains configuration ......................................................................................................25
5.8 Connecting the intermediate hose package to the power source ...............................................26
5.8.1 Intermediate hose package strain relief.......................................................................26
5.8.2 Intermediate hose package connection .......................................................................27
5.9 Shielding gas supply (shielding gas cylinder for welding machine).............................................28
5.10 Matching the cable resistance.....................................................................................................29
5.11 MIG/MAG welding........................................................................................................................31
5.11.1 Connection for workpiece lead.....................................................................................31
5.12 TIG welding..................................................................................................................................32
5.12.1 Welding torch connection.............................................................................................32
5.12.2 Connection for workpiece lead.....................................................................................32
5.13 MMA welding ...............................................................................................................................33
5.13.1 Connecting the electrode holder and workpiece lead..................................................33
5.14 Welding torch holder....................................................................................................................34
5.15 Remote control.............................................................................................................................35
5.16 Interfaces.....................................................................................................................................35
5.16.1 Automation interface ....................................................................................................36