
Contents
Notes on the use of these operating instructions
4 099-005172-EW501
21.09.2011
5.3 Welding torch connection.............................................................................................................40
5.3.1 Saturn drive 41L ...........................................................................................................41
5.3.2 Saturn drive 41 .............................................................................................................41
5.4 Shielding gas supply....................................................................................................................42
5.4.1 Gas test ........................................................................................................................42
5.4.2 Setting the shielding gas quantity.................................................................................42
5.5 Inserting the wire electrode..........................................................................................................43
5.5.1 Inserting the wire spool.................................................................................................43
5.5.2 Changing the wire feed rollers......................................................................................44
5.5.3 Inching the wire electrode.............................................................................................45
5.5.4 Spool brake setting.......................................................................................................46
5.6 MIG/MAG functional sequences / operating modes....................................................................47
5.6.1 Explanation of signs and functions...............................................................................47
5.6.2 Non-latched operation ..................................................................................................48
5.6.3 Latched operation.........................................................................................................49
5.6.4 Spot welding.................................................................................................................50
5.6.5 Interval..........................................................................................................................51
5.6.6 MIG/MAG automatic cut-out.........................................................................................51
6Maintenance, care and disposal.........................................................................................................52
6.1 General.........................................................................................................................................52
6.2 Maintenance work, intervals.........................................................................................................52
6.2.1 Daily maintenance tasks...............................................................................................52
6.2.2 Monthly maintenance tasks..........................................................................................52
6.2.3 Annual test (inspection and testing during operation)..................................................52
6.3 Maintenance work........................................................................................................................53
6.4 Disposing of equipment................................................................................................................53
6.4.1 Manufacturer's declaration to the end user..................................................................53
6.5 Meeting the requirements of RoHS..............................................................................................53
7Rectifying faults....................................................................................................................................54
7.1 Customer checklist.......................................................................................................................54
7.2 Check the machine type setting...................................................................................................55
7.2.1 Setting the machine type..............................................................................................55
7.3 Resetting the control (Reset all)...................................................................................................56
8Technical data.......................................................................................................................................57
8.1 Saturn drive 41L...........................................................................................................................57
8.2 Saturn drive 41.............................................................................................................................57
9Accessories ..........................................................................................................................................58
9.1 Options.........................................................................................................................................58
9.1.1 Saturn drive (M1.02).....................................................................................................58
9.1.2 Saturn drive 41L ...........................................................................................................58
9.1.3 Saturn drive 41 .............................................................................................................58
9.2 General accessories ....................................................................................................................58
10 Replaceable parts.................................................................................................................................59
10.1 Wire feed rollers...........................................................................................................................59
10.1.1 Wire feed rollers for steel wire......................................................................................59
10.1.2 Wire feed rollers for aluminium wire.............................................................................59
10.1.3 Wire feed rollers for cored wire.....................................................................................59
10.1.4 Conversion sets............................................................................................................60
11 Appendix A............................................................................................................................................61
11.1 Setting instructions.......................................................................................................................61
11.1.1 Saturn 256 DG..............................................................................................................61
11.1.2 Saturn 351 DG..............................................................................................................62
12 Appendix B............................................................................................................................................63
12.1 Overview of EWM branches.........................................................................................................63