Excelitas Technologies OmniCure V3 User manual

OmniCure V3 LED Head
Assembly Guide & Specifications
UV LED Head for OmniCure LX500/LX505
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
035-00730R Rev 1

ii 035-00730R Rev. 1
User Guide
Excelitas Canada Inc. 2022
All rights reserved
OmniCure, and StepCure, are trademarks or registered trademarks of Excelitas Canada Inc. All other product
and company names are trademarks or registered trademarks of their respective holders. Any product or
software photos shown are for reference only and are subject to change without notice.
Printed in Canada. Doc. No. 035-00730R
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or
translated into any language in any form by any means without the prior written consent of Excelitas Canada
Inc. Every effort has been made to ensure information in this manual is accurate; however, information in this
manual is subject to change without notice and does not represent a commitment on the part of the authors.

- i –035-00730R Rev. 1
Table of Contents
1. Safety .....................................................................................................- 2 -
1.1 Glossary of Symbols ...................................................................................................................- 2 -
2. Components Number Table .................................................................- 4 -
3. Installation Procedures.........................................................................- 5 -
5. Technical Specifications ......................................................................- 6 -
5.1 Optical Output .............................................................................................................................- 6 -
5.2 Environmental Conditions .........................................................................................................- 10 -
5.3 Regulatory Compliance.............................................................................................................- 10 -
5.4 China RoHS..............................................................................................................................- 10 -
5.5 WEEE Directive.........................................................................................................................- 11 -
6. Warranty...............................................................................................- 11 -
7. Contact Information............................................................................- 13 -

- 2 -
1. Safety
1.1 Glossary of Symbols
Caution risk of danger –consult accompanying documents
Hazardous optical radiation/ UV emitted from this product.
Use appropriate shielding.
RISK GROUP 3 Caution Label: IEC 62471-2: 2009
Caution, Hot Surface
Notice: UV radiation emitted from this product/ Hot Surface (Located on 365/385 nm LED head
assemblies)
Caution: Possibly hazardous optical radiation emitted from this product/Hot Surface (Located on
400 nm LED head assembly)

- 3 - 035-00730R Rev. 1
1.2 Safety Precautions
CAUTION
The LED's Heads provide optical output power classified as RISK GROUP 3 as per IEC/EN 62471-2.
The user related risk of this system is dependant on the final installation and use of this product as
detailed within this manual.
Always follow the installation guidelines as detailed in the LX500 User Guide, 035-00628R. Use of
this system in any manner not specified by Excelitas Canada Inc. may expose the user to potentially
hazardous optical radiation and UV.
RISK GROUP 3
WARNING: UV emitted from this product. Avoid eye andskin exposure to unshielded product.
CAUTION: Possibly hazardous optical radiation emitted from this product. Do not stare into
operating lamp.
WARNING
Do not stare directly at the LED aperture(s). This may be harmful, resulting in eye injury. Always use
protective eyewear with this device. Additionally, protect any exposed skin with appropriate clothing
or shielding as required.
Warning UV protective eyewear must meet the following recommended optical specifications:
• Spectral range; 350-440nm
•Optical Density ≥6
WARNING
To prevent accidental exposure to hazardous optical/ UV radiation, always ensure that the LED
heads are properly secured in a mounting fixture as described in the LX500 User Guide 035-00628R.
Hand held use of the LED heads is not recommended and may expose the user to dangerous optical
radiation. Additionally, to prevent unintentional exposure, use of the on/off key switch on the LX500 is
recommended. It is recommended to unplug the power from the LX500.
Caution, Hot Surface
Due to elevated operating temperatures; avoid contact of the LED head(s) when energized The LED
heads are designed to be mounted in a suitable fixture prior to use. User clamp type heat sink
assemblies are available for each LED head to provide user safety and optimum thermal
management.
Prior to handling and cleaning of the UV LED head(s), allow a cool down for a period of approximately
5 minutes after system power has been removed.
Cleaning
Prior to attempting to clean the lens assembly, always disconnect the external power supply cord
from the controller chassis. Use only a cloth slightly dampened with an appropriate optical cleaning
solution to clean the lens cover assembly of the UV LED head. Applying a cleaning solution to the hot
lens assembly may result in contamination or undesirable residue, resulting in decreased optical
performance.
The UV LED head’s operation can be affected if handled incorrectly. Never touch the protective lens
cover assembly of the UV LED head. The presence of skin oils may result in a decrease in system
performance.
Always ensure the system controller power is turned off, prior to disconnecting or re-connecting any
of the UV LED heads.

- 4 - 035-00730R Rev. 1
2.
Components Number Table
Part Number
Description
019-00398R
LX500 365nm x 55mm UV HEAD HDMI V3
019-00399R
LX500 365nm x 125mm UV HEAD HDMI V3
019-00400R
LX500 385nm x 55mm UV HEAD HDMI V3
019-00401R
LX500 385nm x 125mm UV HEAD HDMI V3
019-00402R
LX500 395nm x 55mm UV HEAD HDMI V3
019-00403R
LX500 395nm x 125mm UV HEAD HDMI V3
019-00404R
LX500 405nm x 55mm UV HEAD HDMI V3
019-00405R
LX500 405nm x 125mm UV HEAD HDMI V3
Part Number
Description
810-00053R
3mm Replaceable Lens
810-00054R
6mm Replaceable Lens
810-00060R
8mm Replaceable Lens
810-00061R
10mm Replaceable Lens
810-00066R
12mm Replaceable Lens
810-00078R
5mm Cylindrical Lens
810-00083R
90deg Adapter, 6mm spot
810-00084R
90deg Adapter, 8mm spot
810-00085R
90deg Adapter, 10mm spot
Table 1 LED Heads
Table 2 Accessories Part Numbers
Table 3 Other Accessories Part Numbers
Part Number
Description
018-00642R
Extension Cable: 1m
018-00643R
Extension Cable: 3m
018-00644R
Extension Cable: 5m
018-00645R
Extension Cable: 10m
035-00628R
LX500 UV LED Spot Curing System User Guide.
019-00087R
Mounting clamp/heat sink. Includes an allen key
014-00070R
Foot Pedal
020-00916
External AC Power Supply
854-00001R
UV Eyewear Protection

- 5 - 035-00730R Rev. 1
Part Number
Description
Firware Version
Compatibility
Number of V3
Heads Supported
010-00520R
LX500-2 V2
1.0.7 (or Higher)
Up to 2
010-00521R
LX500-4 V2
1.0.7 (or Higher)
Up to 4
010-00522R
LX505-2 V2
1.0.7 (or Higher)
Up to 2
010-00523R
LX505-4 V2
1.0.7 (or Higher)
Up to 4
010-00369R
LX500-2
1.0.7 (or Higher)
Up to 2
010-00375R
LX500-4
1.0.7 (or Higher)
Up to 2
010-00376R
LX505-2
1.0.7 (or Higher)
Up to 2
010-00377R
LX505-4
1.0.7 (or Higher)
Up to 2
010-00369R
LX500-2
1.0.6
Not Supported
010-00375R
LX500-4
1.0.6
Not Supported
010-00376R
LX505-2
1.0.6
Not Supported
010-00377R
LX505-4
1.0.6
Not Supported
3. Installation Procedures
Refer to LX500 User Guide 035-00628R of for:
Installation procedures
LED Head Cap Assembly/Removal Procedures
Clamp/Heat Sink Installation/Removal Procedures
Lens Changing Procedures
4. Routine Care and Maintenance
Caution: Routine maintenance should only be completed by qualified personnel to avoid risk of injury to the
end user.
RISK GROUP 3
WARNING: UV emitted from this product. Avoid eye andskin exposure to unshielded product.
CAUTION: Possibly hazardous optical radiation emitted from this product. Do not stare into
operating lamp.
Refer to LX500 User Guide 035-00628R for Head and Lens Assembly Cleaning Procedure
CAUTION: Before using any solvent, consult the manufacturer's Materials Safety Data Sheets
(MSDS) and your internal Health and Safety Advisor for proper handling and storage.
Table 3 Compatible Controller Part Numbers
Compatible
Limited Compatibility
Not Compatible

- 6 -
5. Technical Specifications
5.1 Optical Output
1. Maximum Peak Irradiance shown. A difference of up to 20% between different LED heads may be possible. Maximum measured
irradiance is directly proportional to the setup accuracy during the calibration process.
2. Typical Optical Power shown. A difference of up to 20% between different LED heads may be possible.
Wavelength
365±5nm
V3 LED Head
2Power (typical)
750 mW
1Peak Irradiance
(maximum)
16.8
W/cm²
7.1
W/cm²
4.6
W/cm²
3.0
W/cm²
1.6
W/cm²
Optimized
Working
Distance
7.5±1mm
11.5±1mm
14±1mm
16.5±1mm
16.5±1mm
Spot Diameter
3mm
6mm
8mm
10mm
12mm

- 7 - 035-00730R Rev. 1
1. Maximum Peak Irradiance shown. A difference of up to 20% between different LED heads may be possible. Maximum
measured irradiance is directly proportional to the setup accuracy during the calibration process.
2. Typical Optical Power shown. A difference of up to 20% between different LED heads may be possible.
Wavelength
385±5nm
V3 LED Head
2Power (typical)
1100 mW
1Peak
Irradiance
(maximum)
27.3
W/cm²
11.4
W/cm²
7.1
W/cm²
4.1
W/cm²
2.1
W/cm²
Optimized
Working
Distance
7.5±1mm
11.5±1mm
14±1mm
16.5±1mm
16.5±1mm
Spot Diameter
3mm
6mm
8mm
10mm
12mm

- 8 - 035-00730R Rev. 1
1. Maximum Peak Irradiance shown. A difference of up to 20% between different LED heads may be possible. Maximum
measured irradiance is directly proportional to the setup accuracy during the calibration process.
2. Typical Optical Power shown. A difference of up to 20% between different LED heads may be possible.
Wavelength
395±5nm
V3 LED Head
2Power
(typical)
1100 mW
1Peak
Irradiance
(maximum)
27.0
W/cm²
10.7
W/cm²
6.9
W/cm²
4.0
W/cm²
2.1
W/cm²
Optimized
Working
Distance
7.5±1mm
11.5±1mm
14±1mm
16.5±1mm
16.5±1mm
Spot Diameter
3mm
6mm
8mm
10mm
12mm

- 9 -
1. Maximum Peak Irradiance shown. A difference of up to 20% between different LED heads may be possible. Maximum
measured irradiance is directly proportional to the setup accuracy during the calibration process.
2. Typical Optical Power shown. A difference of up to 20% between different LED heads may be possible.
Wavelength
405±5nm
V3 LED Head
2Power
(typical)
1000 mW
1Peak
Irradiance
(maximum)
23.8
W/cm²
9.8
W/cm²
6.4
W/cm²
3.5
W/cm²
1.9
W/cm²
Optimized
Working
Distance
7.5±1mm
11.5±1mm
14±1mm
16.5±1mm
16.5±1mm
Spot Diameter
3mm
6mm
8mm
10mm
12mm

- 10 - 035-00730R Rev. 1
5.2 Environmental Conditions
Operating Conditions
Ambient Temperature: 15ºC to 35ºC
Altitude: 2000m max.
Atmospheric Pressure: 700 to 1060 hPa
Relative Humidity: 15% to 85% (non-condensing)
Installation Category: II
Pollution Degree: 2
Transport and Storage Conditions
Temperature: -10 to +60ºC
Relative Humidity: 10% to 100%
Atmospheric Pressure: 500 to 1060 hPa
5.3 Regulatory Compliance
Council Directive 2014/35/EU
Low Voltage
Directive
Council Directive 2014/30/EU
EMC Directive
Council Directive 2012/19/EU
WEEE Directive
Council Directive 2011/65/EU
as amended by (EU) 2015/863
RoHS
5.4 China RoHS
The symbol above indicates that this product is in compliance with China RoHS requirements.
Part Name
Hazardous Substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr (VI))
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
Printed
circuit
board
assemblies
X
O
O
O
O
O
This table is compiled according to SJ/T 11364.
O : Indicates that the content of the hazardous substance in all homogeneous materials of the part is below the limit
requirement of GB/T 26572.

- 11 - 035-00730R Rev. 1
X : Indicates that the content of the hazardous substance in at least one of the homogeneous materials of the part
exceeds the limit requirement specified by GB/T 26572.
部件名称
有害物质
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
(Cr (VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
印刷电路板组件
X
O
O
O
O
O
本表格依据 SJ / T 11364 的规定编制。
O:表示该有害物质在该部件所有均质材料中的含量均在 GB / T 26572 规定的限量要求以下。
X:表示该有害物质至少在该部件的某一均质材料中的含量超出 GB / T 26572 规定的限量要求。
5.5 WEEE Directive
The symbol above indicates that this product should not be disposed of along with municipal waste,
that the product should be collected separately, and that a separate collection system exists for all
products that contain this symbol within member states of the European Union.
The equipment that you bought has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the environment.
In order to avoid the dissemination of those substances in our environment and to diminish the
pressure on the natural resources, we encourage you to use the appropriate take-back systems.
Those systems will reuse or recycle most of the materials of your end life equipment in a sound
way.
The crossed-out wheeled bin symbol indicated above invites you to use those systems.
If you need more information on the collection, reuse and recycling systems, please contact your
local or regional waste administration.
6. Warranty
Excelitas Canada warrants the original purchaser a guarantee of 10,000 hours or a period of three (3)
full years, whichever comes first, the time period is calculated from the date of purchase and
guarantees that the equipment sold is free from defects in material and workmanship. All repairs are
warranted for 90 days.
In the event of a claim under this warranty, the equipment is to be sent postage and carriage paid to
the Excelitas Technologies Service Centre. Returned equipment will not be received without a Return
Authorization (RA) Number, issued by the appropriate Service Centre.

- 12 - 035-00730R Rev. 1
In order for us to serve you better, include a written description of the fault and the name and
telephone number of a contact person who may be contacted for additional service related questions.
Any claims for units received with defects in material or workmanship must be reported to an
authorized Excelitas Canada Service Centre within 30 days from the original date of receipt and
returned within 30 days of reporting to a an authorized Excelitas Technologies Service Centre.
Excelitas Technologies will repair or replace these reported defects free of charge. The equipment
must be sent postage and carriage paid.
Package the equipment in its original shipping case or as appropriate to prevent damage during
transport.
In the case of damage caused by wear and tear, careless handling, neglect, by the use of force or in
the case of interventions and repairs not carried out by a Excelitas Technologies Authorized Service
Center, the warranty ceases to be valid. This warranty may not form the basis for any claims for
damages, in particular not for compensation of consequential damages. This warranty is not
transferable.
No warranty is extended to perishable items (if purchased separately or included in systems). These
may include, but are not limited to, fuses, air filters, optical filters, cables, light guides, light lines, LED
heads and light guide adapters.
Warning: Apart from optical lenses there are no field serviceable parts within the equipment.
Opening the equipment main enclosure will void the warranty.

- 13 - 035-00730R Rev. 1
7. Contact Information
Excelitas Canada Inc.
2260 Argentia Road
Mississauga, Ontario
L5N 6H7 CANADA
Tel.: +1 905 821-2600
Toll: +1 800 668-8752 (USA and Canada)
Fax: +1 905 821-2055
https://www.excelitas.com/product-category/uv-curing-systems
https://www.excelitas.com/ox_service_request_form
https://www.excelitas.com/omnicure-x-cite-inquiries
Technical Assistance:
techsupport@excelitas.com
https://www.excelitas.com/ox_service_request_form
For a complete listing of Authorized OmniCure Distributors and Service Centres, please go to
https://www.excelitas.com/dealer-search
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