Excelsys Xgen Series User manual

Open Collector signal indicators.
Reverse Fan (Option 02)
Reverse direction of air flow through the Xgen.
Not available for 1200W models.
XCE/XVE model with Reverse Fan derate from
1250W at 210VAC to 980W at 100VAC
powerPacs
powerMods
powerMod maximum power ratings must not be exceeded
Permitted Power Ratings for Reliable Operation.
When specifying an Xgen in an application, it is necessary to ensure
that the powerPacs and powerMods are operating within their power
ratings as listed above, taking care to factor in the appropriate der-
ating if the ambient temperature exceeds 40°C (except for Xhite
models).
Unused Slots
UNUSED SLOTS MUST ALWAYS BE FITTED WITH APPROPRI-
ATE SLOT COVERS XB1,XB2 or XB3. Units must NOT be operat-
ed with empty slots.
Family Model Watts Lx H x W (mm)
Xlite XLA 200W 260 x 40.4 x 89
XLB 400W 260 x 40.4 x 89
XLC 600W* 260 x 40.4 x 89
Xkite XKA 200W 260 x 40.4 x 89
XKB 400W** 260 x 40.4 x 89
Xcite XCA 400W 260 x 40.4 x 127
XCB 700W 260 x 40.4 x 127
XCC 1000W*** 260 x 40.4 x 127
XCD 1200W**** 260 x 40.4 x 127
XCE 1340W***** 268 x 40.4 x 127
Xmite XMA 200W 260 x 40.4 x 89
XMB 400W 260 x 40.4 x 89
XMC 600W* 260 x 40.4 x 89
Xrite XRA 200W 260 x 40.4 x 89
XRB 400W** 260 x 40.4 x 89
Xvite XVA400W 260 x 40.4 x 127
XVB 700W 260 x 40.4 x 127
XVC 1000W*** 260 x 40.4 x 127
XVD 1200W**** 260 x 40.4 x 127
XVE 1340W***** 268 x 40.4 x 127
Xhite XHA 400W 260 x 40.4 x 127
XHB 600W 260 x 40.4 x 127
Xqite XQA 400W 260 x 40.4 x 127
XQB 900W****** 260 x 40.4 x 127
Xzite XZA 400W 260 x 40.4 x 127
XZB 900W****** 260 x 40.4 x 127
*Derate linearly from 600W at 200Vac to 410W at 100Vac nom.
**Derate linearly from 400W at 134Vac to 315W at 100Vac nom.
***Derate linearly from 1000W at 134Vac to 900W at 100Vac nom.
****Derate linearly from 1200W at 134Vac to 900W at 100Vac nom.
*****Derate linearly from 1340W at 210Vac to 1070W at 100Vac nom.
******Derate linearly from 900W at 134Vac to 600W at 100Vac nom
powerPacs
Xlite, Xcite Standard 200W-1340W
Xmite, Xvite Medical 200W-1340W
Xhite High Temperature 400W-600W
Xqite, Xkite Lo-Noise Standard 200W-900W
Xrite, Xzite Lo-Noise Medical 200W-900W
powerMods
XG1, XG2, XG3, XG4, XG5, XG7, XG8 1.5V to 58V
gen
Instruction Manual
PLEASE READ THIS INSTRUCTION MANUAL CAREFULLYBEFORE
INSTALLATION OR USE OF THIS PRODUCT, AND KEEP IT IN ASAFE PLACE
FOR FUTURE REFERENCE. FOLLOW ALL WARNINGS AND INSTRUCTIONS
MARKED ON THE PRODUCT.
HIGH VOLTAGE WARNING!
Dangerous voltages are present within these
power supplies. These products should only be
worked on by qualified personnel.
Xgen Series products are comprised of:
powerPac Chassis Converters intended for use in Xgen series ONLY.
These must NOT be used for any other purpose.
and
powerMod Plug-In Modules intended for use in Xgen series ONLY. These
must NOT be used for any other purpose.
Xgen Series products are designed for use within other equipment or
enclosures, which restrict access to authorised competent personnel
only. The unit covers are designed only to protect skilled personnel from
hazards. They must not be used as part of the external covers of any
equipment where they may be accessible to operators, since, under full
load conditions, part or parts of the unit may reach temperatures in excess
of those considered safe for operator access.
INPUT SPECIFICATIONS (powerPac only)
Input Voltage Range 100 to 240Volts AC
Input Frequency 50/60 Hz
Earth Leakage Current 1.5mA Xlite, Xcite,Xhite,Xqite,Xkite
300µA Xmite,Xvite,Xrite,Xzite
Input Fusing
WARNING ! To protect against risk of fire, replace only with
fuses of same rating and type. Fuses must be replaced by
qualified service personnel only.
OUTPUT SPECIFICATIONS (powerMod only)
See powerMod table below, with more detail in Designers’ Manual.
Each module may be adjusted over the full voltage range shown in
the table subject to not exceeding the maximum rated Voltage
and Power shown on the table.
SAFETY
The Xgen, when correctly installed in a limited access environment
are designed to comply with the following requirements
Xlite, Xcite, Xhite, Xqite, Xkite : IEC60950, EN60950, UL1950, CSA
22.2 No. 234 and IEC61010
Xmite, Xvite, Xzite, Xrite: EN60601-1, UL2601-1 and CSA 22.2-601-
1 and EN61010
For current approval status, please contact Excelsys Sales.
Equipment manufacturers must protect service personnel against
inadvertent contact with the module output terminals.
Environmental Parameters
The Xgen Series is designed for the following parameters:
• Pollution Degree 2
• Installation Category 2
• Class I
• For use as part of another piece of equipment such that
unit is accessible to service engineers only.
• Altitude: -155 metres to +2000 metres from sea level.
• Humidity: 10 to 95% non-condensing.
• Operating temperature 0°C to 70°C
• Derate at 1.67% per °C above 40°C and up to 70°C .
• Derating applies to both powerPacs and powerMods
Approval Limitations
Use In North America
When this product is used on 180 to 253 Volts AC mains with no
neutral, connect one live wire to L (live) terminal and the other live
wire to N (neutral) terminal on the input connector. For installation
in accordance with EN60601-1, UL2601-1 and IEC60950-1,
UL60950-1 the wires connected to the Neutral terminal must be pro-
vided with a suitable fuse protection device. See Fuse Table.
The attachment plug shall be rated to a current not less than 125%
of the rated current of the equipment
Levels Of Insulation
Subject to the limitations above
Xlite, Xcite, Xhite, Xkite and Xqite
• Primary mains circuits to earth: 2.5mm spacing
• Primary mains circuits to secondary: 5mm spacing
Dielectric strength testing is carried out as follows:
• Primary mains circuits to chassis: 1500V AC
• Primary mains circuits to secondary: 3000V AC.
Xmite, Xvite, Xrite and Xzite
• Primary mains circuits to earth: 4mm spacing
• Primary mains circuits to secondary: 8mm spacing
Dielectric strength testing is carried out as follows:
• Primary mains circuits to chassis: 1500V AC
• Primary mains circuits to secondary: 4000V AC.
Earth Terminal Marking IMPORTANT
If in the end use equipment the incoming mains cable earth wire
connects directly to the "GND" connection Xgen without being inter-
rupted or junctioned on its way to that connection, then this connec-
tion forms the main protective earth of the system. To comply with
IEC60950, EN60950, UL1950 requirements and to comply with
EN60601-1, UL2601-1, CSA22.2-601-1 requirements then this must
be marked with the symbol defined in the IEC417 No. 5019a. The
customer should therefore affix an adhesive label which will pass
the 15 Second rub test (IEC60950 section 1.7.15) showing the sym-
bol here adjacent to the earth connection. This symbol must only be
used at the first interruption / connection of the incoming earth wire.
Health And Safety At Work Act (UK only)
To protect service personnel and users and to comply with section 6
of the Health And Safety Acts, a clearly visible label should be fitted
warning that surfaces of these units may be hot and must not be
touched when the units are in operation.
Receipt And Unpacking
On receipt a unit should be unpacked carefully and checked for tran-
sit damage. If the unit is damaged, do not apply power or install the
unit. SEEK SPECIALIST ADVICE!
Warranty
Warranty conditions are contained in our standard terms and condi-
tions. Contact your authorised outlet for repair.
Options
Thermal Signals (Option 01)
Temperature Alarm & Fan Fail
Model Vmin Vnom Vmax Imax Watts
Xg1 1.5 2.5 3.6 50 125
Xg2 3.2 5.0 6.0 40 200
Xg3 6.0 12.0 15.0 20 240
Xg4 12.0 24.0 30.0 10 240
Xg5 28.0 48.0 58.0 6288
Xg7 524.0 28.0 5120
Xg8 5/5 24/24 28/28 3/3 72/72
The powerPac should be supplied only by a power source of the type indicated on its label. Asocket outlet shall be installed near the equipment and shall be easily accessible. The unit should only
be used with a suitably rated mains cord and appropriate IEC320 type connector, sourced by the end user, and in accordance with the requirements of Table 3B of IEC60950-1 (latest edition). If in
doubt, contact Excelsys Engineering Department for assistance. For installations in accordance with EN60601-1, UL2601-1, the Neutral input supply lead must be provided with a suitable fuse pro-
tection device. See the Fuse table below for details. When adding or removing powerMods from the powerPac, care must be taken to handle the powerMods by the output terminals ONLY, ensur-
ing that all other surface mount components are not unduly damaged.
When securing the product, do not use screws which infringe the maximum penetration depth of 6mm. Customer fixings are provided on the base of the unit in addition to the Excelsys ‘fleximount’
system which allows the unit to be mounted on either side of the powerPac chassis. The Xgen series of power supplies have integral fans and may be mounted in any orientation provided that the
air intake and air outlet areas are not impeded with particular regard paid to provide ventilation holes in any chassis on which or near which the unit is mounted. AFTER DISCONNECTING THE AC
SOURCE, ALLOW 4 MINUTES BEFORE DISASSEMBLY TO ALLOW CAPACITORS WITHIN THE UNIT TO DISCHARGE.
IMPORTANT CONSIDERATIONS
Model Reference Fuse Type Voltage Size
XLA FS1 5A F250V 5.0 x 20mm
XLB FS1 6.3A F250V 5.0 x 20mm
XLC FS1 8A F250V 5.0 x 20mm
XKA FS1 5A F250V 5.0 x 20mm
XKB FS1 6.3A F250V 5.0 x 20mm
XCA FS1 8A F250V 6.25 x 32mm
XCB FS1 10A F250V 6.25 x 32mm
XCC FS1 12A F250V 6.25 x 32mm
XCD FS1 12A F250V 6.25 x 32mm
XCE FS1 15A F250V 6.25 x 32mm
XMA FS1 5A F250V 5.0 x 20mm
XMB FS1 6.3A F250V 5.0 x 20mm
XMC FS1 8A F250V 5.0 x 20mm
XRA FS1 5A F250V 5.0 x 20mm
XRB FS1 6.3A F250V 5.0 x 20mm
XVA FS1 8A F250V 6.25 x 32mm
XVB FS1 10A F250V 6.25 x 32mm
XVC FS1 12A F250V 6.25 x 32mm
XVD FS1 12A F250V 6.25 x 32mm
XVE FS1 15A F250V 6.25 x 32mm
XHA FS1 8A F250V 6.25 x 32mm
XHB FS1 10A F250V 6.25 x 32mm
XQA FS1 8A F250V 6.25 x 32mm
XQB FS1 12A F250V 6.25 x 32mm
XZA FS1 8A F250V 6.25 x 32mm
XZB FS1 12A F250V 6.25 x 32mm

J1 J2
INPUTAC 100V-240V 50/60Hz SEE INSTRUCTION MANUAL 70C MAX OPERATINGTEMPERATURE
29.50
40.40
122.00
46.00
23.50
23.50
80.00
92.00
19.00
19.00 127.00
SLOT F
SLOT E
SLOT D
SLOT C
SLOT B
SLOT A
19.00
Third angle projection
TOP VIEW
All dimensions in mm.
Mounting Holes
4 M4 threaded holes on Base. Max screw penetration is 6mm from Base.
Fleximount Side Mounting Slots
Use with self-clinching studs type FH-M4-X or FH-832-X (X= stud length) from PEM, or equivalent
Alternatively, use Xgen Side Clamps from Excelsys. Part No. Z165 (drawing 61401)
50.00 97.75
Excelsys Technologies Ltd. reserves the right to alter or improve the specification, internal design or manufacturing process with-
out notice. Please check with your Excelsys represenative or visit www.excelsys.com to ensure that you have the current and com-
plete specification for your product before use. For information and instructions on use, please consult the Xgen Designers’ Manual.
Excelsys Technologies Ltd.
27 Eastgate Drive,
Eastgate Business Park,
Little Island, Co. Cork, Ireland
tel: [phone]
fax: [phone]
email: [email protected]
Pin J2 powerPac
1Common
2+5V Bias
3
4AC Fail
5Fan Fail*
6Global Enable
7 Temp Alarm*
8Global Inhibit
J1: Input Mains Connector
IEC320
Note: For use in ambient temperatures >60C, a
hot condition mating connector and cable must be
used.
J2: powerPac Signal Connector
J3: powerMod Signal Connector
J3
J4
Voltage
Adjust
M4 Screws
2 1
2
1
J3
J4
V1 Adjust
2 1
1
3
4
2
V2 Adjust
powerMod Type B
powerMod Type A
Pin Type AType B
1+Sense -PG (V2)
2-Sense +PG (V2)
3Vtrim Inhibit (V2)
4Itrim Common (V2)
5+Inhibit/Enable -PG (V1)
6-Inhibit/Enable +PG (V1)
7+Power Good Inhibit (V1)
8- Power Good Common (V1)
J4: powerMod Output Connector
Pin Type AType B
1-Vout - V2
2+Vout +V2
3-V1
4+V1
Type A: M4 Screw Terminals
Type B : Mating part:
Camden - CTB9200/4A
Note: Cables must be rated 105C minimum (style
UL1015 or equivalent)
Connectors and Pin-Outs
Labeling and Model Numbers
powerMod
powerMod labels contain:
..Minimum, Nominal & Maximum voltage adjustment range.
..Maximum current (Imax)
..Maximum power (Watts)
..Model number
Model numbers are easily identified by the number marked on the top of signal con-
nector J3.
powerPac
powerPac labels contain:
..Input Freq
..Input Voltage
..Fuse rating
..Serial Number
..Maximum combined power rating of inserted powerMods
..Maximum Line current under rated conditions
..Model Number in the format XCD [] [] [] [] [] [] - 01 as an example for a 1200W Xcite
model, with optional Thermal Signals.
When the powerPac has no powerMods inserted, its Model number is simply XCD-01.
When the powerPac has one or more powerMods inserted, its model number may be
easily read to be XCD012340-01 as an example, where powerMods XG1, XG2, XG3,
XG4 are inserted in Slots B,C,D,E respectively with slot covers in the remaining slots A
and F.
Model
Slot A
Slot B
Slot C
Sum of option codes
‘-’ = standard; ‘P’ = preset
Slot F
Slot E Use ‘0’ for
Slot D
unused slots.
Factory use only
}
XCC 031 3 4 5 P A62
Xgen Series Part Numbering System
Document No. 41002 Rev. 11
Mating parts:
Housing Molex p/n 51110-0850 or -0860
Crimp Terminal Molex p/n 50394
Mating parts:
Housing Molex p/n 51110-0850 or -0860
Crimp Terminal Molex p/n 50394