Exodraft CHRP-S User manual

UK
Waste heat exchanger - CHRP-S
Read and save these instructions!

Symbols
The following symbols show potential dangers and important information about the product.
Danger
Shows a dangerous situation that can cause
serious personal injuries or comprehensive
damage of materials.
Warning
Shows a dangerous situation that as a worst
case scenario can cause serious personal
injuries or comprehensive damage of
materials.
PAY ATTENTION TO THE FOLLOWING TO AVOID DANGER OF FIRE, ELECTRICITY ACCIDENTS
AND PERSON INJURIES:
1. Do only use the appliance for the intended purpose.
2. Disable the power supply, disable the heat exchanger
and let it cool down before service or cleaning! Make sure
that the heat source cannot be enabled accidently.
3. Professionals only may perform mounting and installation
of electric connections and heating connections.
4. The instructions, the standards and the safety
procedures of the manufacturer are to be respected.
5. A high-and-low temperature protector (ST110)
must be built in and be enabled to protect against
overheating. The protector must comply with the
standard of N14597.
6. This manual does not describe accessories. We refer
to the separate manuals for such components.
Table of contents
1. Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Positioning and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.4 Installation without water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.2 Electrical diagram / electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5. Start-up and conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.2 System test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.3 Testing the security system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6. Service and troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Service and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.2 Cleaning with the compact-plate heat exchanger removed . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7. EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3002691 CHRP-S UK
2

3002691 CHRP-S UK
1. Product information
1.1 Operation
Application area The waste heat exchanger from exodraft CHRP-S (Compact-Heat-Recovery-Steam) can re-
tract and use the condensation heat from a thermic cooling.
The waste heat exchanger CHRP-S is mainly used in industry and commercial systems with
many operation hours and a high part of waste air. It is built into the smoke ventilation.
The waste heat exchanger CHRP-S uses a retracteable plate heat exchanger that can be
removed quickly for service and cleaning.
Typical application areas are bakeries, the food industry and engineering.
Use the retracted and preserved energy for water heating, heating etc.
Restrictions The appliance is not suitable for outdoor installation.
Warning
Waste heat maximum temperature: 120 °C
NOT suitable for exhaust
1.2 Delivery
Delivery We deliver the waste heat exchanger CHRP-S packed on a pallet with the manual.
The delivery does not contain any loose parts.
Packing list The packing list shows other eventual components as separate parts.
1.3 Warranty
Professionals only may install exodraft-products. At the instance of ignoring this, exodraft a/s reserves the right to
void warranty completely or partially.
exodraft reserves the right to change these instructions without prior notice.
Product information • 3Product information • 3

1.4 Components
Standard components.
1. Housing
2. Compact-plate heat exchanger with cover
3. Screw nut
4. Exit for waste heat and service opening
5. Entry for waste heat
6. Exit for waste heat and service opening
7. Drainage
Optional components Control unit EHC20
Accessory required by law ST110 safety thermostat
1
2
4
5
6
7
3
3002691 CHRP-S UK
4 • Product information4 • Product information

1.5 Range
exodraft waste heat exchanger
Product number
CHRP-S60-1-150I
CHRP-S80-1-180I
CHRP-S120-1-225I
CHRP-S140-1-250I
CHRP-S100-2-250I
CHRP-S120-2-300I
CHRP-S140-2-350I
CHRP-S120-4-400I
CHRP-S140-4-500I
3002691 CHRP-S UK Product information • 5Product information • 5

2. Technical data
2.1 Dimensions
CHRP-S appliance with one pcs. compact-plate heat exchanger
”I”and ”J”are the inner measures of the screw nuts
Dimensions
Type A B C D E F G H Ø
I
Ø
JK L O kg
CHRP-S60-1-150I 400 268 622 134 134 119 134 119 150 150 327 227 52 29
CHRP-S80-1-180I 400 333 682 166 166 134 166 134 180 180 391 227 52 36
CHRP-S120-1-225I 400 463 772 231 231 157 231 157 225 225 521 227 52 48
CHRP-S140-1-250I 400 528 822 264 264 169 264 169 250 250 586 227 52 55
K
B
D
C
E
L
O
G
J
I
I
F
H
H
A
3002691 CHRP-S UK
6• Technical specications

CHRP-S appliance with two pcs. compact-plate heat exchanger
A
I
I
B
C
D
K
G
E
H
J
F
L
L
O
O
H
”I”and ”J”are the inner measures of the screw nuts
Dimensions
Type A B C D E F G H Ø
I
Ø
JK L O kg
CHRP-S100-2-250I 720 396 1098 199 199 172 199 172 250 250 446 227 52 78
CHRP-S120-2-300I 720 461 1198 231 231 197 231 178 300 300 511 227 52 92
CHRP-S140-2-350I 720 526 1298 263 263 222 263 222 350 350 576 227 52 140
3002691 CHRP-S UK Technical specications • 7

CHRP-S appliance with four pcs. compact-plate heat exchanger
B
C
D
K
E
G
A
I
I J
H H
L
L
O
O
F
1
1
2
2
3
3
4
4
”I”and ”J”are the inner measures of the screw nuts
Dimensioner
Type A B C D E F G H Ø
I
Ø
JK L O kg
CHRP-S120-4-400I 720 863 1398 431 431 247 431 247 400 400 962 227 52 185
CHRP-S140-4-500I 720 993 1598 496 496 297 496 297 500 500 1092 227 52 207
3002691 CHRP-S UK
8• Technical specications

3. Mechanical installation
3.1 General
Warning
Installation, service and/or operation of the CHRP-S waste heat exchanger that does not
comply with the instructions from the manufacturer, can cause personal injuries or damage of
material.
The installation of the CHRP-S waste heat exchanger must comply with this manual and the local regulations. Only
qualied professionals may perform the installation.
The respective national laws regarding distance to ammable materials are to be respected.
3.2 Positioning and mounting
Important! The heat exchanger must always be built in vertical for operation complying with the regulations!
Incorrect mounting limits the heat capacity and operation of the heat exchanger.
This is the only allowed mounting position.
Exit -
Waste heat /
service opening
Exit -
Waste heat /
service opening
Entry - Waste heat
A
CB
Hanging with threaded rods (B) on angle bars (A) over and under the appliance. We recommend to mount the angle
bars with self-tapping screws (C) at the housing (only by insulated articles). The lengths of the screws are to be picked in
a way that does not damage the inner housing.
Mount the CHRP-S appliance in a way that makes the compact-plate heat exchanger easy accessible and
always removable.
3002691 CHRP-S UK Mechanical Installation • 9

3.3 Connections
The thread gauges of the connections of the compact-plate heat exchanger (below) are 1 1/4“ apart from CHRP-S60-1-
150I, which is 1“
Danger
According to DIN EN 12828 the waste heat exchanger is a slowly adjustable heat source, which must
be equipped with a safety temperature limiter on the supply side. Furthermore, it must be guaranteed
that at least 25l/kW water supply is at hand for cooling of the system and the buer storage.
Drainage
Safety thermostat
Entry - Waste heat
Venting valve
ATTENTION: Water connections must be carried
out using exible hoses/connectors
Flow direction
Flow direction
Return side (cold) from buer tank
Supply side (warm) to buffertank
Exit - Waste heat / service opening
Exit - waste heat
/ service opening
3002691 CHRP-S UK
10 •Mechanical Installation

3.4 Installation without water supply
The connection in the cover plate must be tightly sealed when the CHRP-S-appliance is mounted in
the chimney without a compact-plate heat exchanger (as shown at "A" below).
A
Warning
Do not operate the CHRP-S heat exchanger unless it is installed correctly and lled with
water.
Otherwise, burns hazard could arise by contact with hot parts and damage can be inicted
to the plate heat exchanger.
3002691 CHRP-S UK Mechanical Installation • 11

4. Electrical installation
4.1 General
Danger
Disable the power supply before working at the appliance! Touching live, electric parts can
cause deadly, electric shocks.
Warning
Should a change of the original cables included in the delivery be necessary, similar cables
with the same temperature classication are to be used. Otherwise, the isolation could melt
or erode and the cable itself would be exposed.
The cabling must comply with the respective national regulations.
4.2 Electrical diagram / electrical connections
Electrical diagram for connection of the temperature sensor and the connections between the safety temperature
limiter and heat source.
See the manual of the control unit for further data about electrical connections.
Kedel
Styring
C
2
1
Hvid
Rød
Heat source
Control
Weiß
Rot
3002691 CHRP-S UK
12 • Electrical installation

5. Start-up and conguration
5.1 General
It is important to follow all steps in this manual when rst starting up.
It is especially important to make sure that the heat exchanger is lled with water and vented before operating. At rst,
the complete heating system (pumps, mixing valves, regulation etc.) must be up and running.
5.2 System test
Warning
Do not operate the CHRP-S heat exchanger unless it is installed correctly and lled with water.
Otherwise, burns hazard could arise by contact with hot parts and damage can be inicted to
the plate heat exchanger.
yConnect the heat supply and the ventilating system
yFill the complete heating system with the heat exchanger
yActivate the circulating pump (not included in the exodraft-delivery) and make sure that it works correctly.
5.3 Testing the security system
Warning
You must test to ensure that the safety thermostat disables the burner if the temperature rises too
high.
To avoid heat damaging the plate heat exchanger, make sure that enough water constantly ows through it.
3002691 CHRP-S UK Start up and conguration • 13

6. Service and troubleshooting
6.1 Service and cleaning
Clean the CHRP-S heat exchanger at appropriate intervals - depending on the level of pollution
in the waste air.
Test the appliance for leaks, wear and tear at least once a year.
Let the connection pipes and the CHRP-S appliance cool down before service.
Make sure that unintended operation cannot happen during service.
6.2 Cleaning with the compact-plate heat exchanger removed
• Let out the water from the compact-plate heat exchangers
• Disconnect the connection tubes and pipes
• Remove the screw nuts and the cover
• Pull the compact-plate heat exchanger out
• Clean the heat exchanger with compressed air or a high pressure cleaner.
Warning!
The retractable heat exchangers are heavy. See table of weights page 15
3002691 CHRP-S UK
14 • Maintenance and troubleshooting

3002691 CHRP-S UK
The weight of the CHRP-S compact-plate heat exchanger without water appears from the table below.
exodraft product number Compact-plate heat exchanger
product number
Number of compact-plate
heat exchangers
Weight per heat exchanger
CHRP-S60-1-150I 3200683 1 8,2 kg
CHRP-S80-1-180I 3200684 1 10,5 kg
CHRP-S120-1-225I 3200686 1 14,9 kg
CHRP-S140-1-250I 3200687 1 17,1 kg
CHRP-S100-2-250I 3200685 2 12,7 kg
CHRP-S120-2-300I 3200686 2 14,9 kg
CHRP-S140-2-350I 3200687 2 17,1 kg
CHRP-S120-4-400I 3200686 4 14,9 kg
CHRP-S140-4-500I 3200687 4 17,1 kg
Warning
Do not open the housing without disabling the power supply to the CHRP-S heat exchanger.
6.3 Troubleshooting
Problem Possible reason Solution
The supply-side temperature
is low and the dierence in
the temperature of the waste
gases before and after the heat
exchanger is too small.
- Air in the water system
- The circulating pump does not work
properly
- The water ow is too weak
- The compact-plate heat exchanger is
dirty
- Vent the system
- Check the operation of the circulating pump
- Check the operability of the control unit
- Mount forward- and backward ow correctly
- Clean the appliance and check the operability of the water
discharge
- The pump runs constantly at too
high a temperature.
- Air in the water system
- The circulating pump does not work
properly
- Too high heat supply
- Vent the system
- Check the operation of the circulating pump
- Check the operability of the control unit
- Check the voltage and the connection of the pump
- A bigger CHRP-S appliance is necessary or the heat supply is to
be reduced
Maintenance and troubleshooting • 15

3002691 CHRP-S UK
7. EU Declaration of Conformity
Declaration of Conformity
DK: EU-Overensstemmelseserklæring
GB: Declaration of Conformity
DE: EU-Konformitätserklärung
FR: Déclaration de conformité de l’Union Européenne
NO: EU-Samsvarserklæring
PL: EU Deklaracja zgodności
NL: EU-Conformiteits verklaring
SE: EU-Överensstämmelsedeklaration
FI: EU-Vaatimustenmukaisuusvakuutus
IS: ESS-Samræmisstaðfesting
IT: Dichiarazione di Conformità Unione Europea
exodraft a/s
C.F. Tietgens Boulevard 41
DK-5220 Odense SØ
-erklærer på eget ansvar, at følgende produkter:
-hereby declares that the following products:
-erklärt hierdurch auf eigene Verantwortung, daß folgende Produkte:
-déclare, sous sa propre responsabilité, que les produits suivants:
-erklærer på eget ansvar at følgende produkter:
-niniejszym oświadcza, że następujące produkty:
-veklaart dat onderstaande producten:
-deklarerar på eget ansvar, att följande produkter:
-vastaa siltä, että seuraava tuote:
-Staðfesti à eigin àbyrgð, að eftirfarandi vörur:
-dichiara con la presente che i seguenti prodotti:
CHRP-S / 60-1-150I / 80-1-180I / 120-1-225I / 140-1-250I / 100-2-150I / 120-2-300I / 140-2-350I / 120-4-400I /
140-4-400I
-som er omfattet af denne erklæring, er i overensstemmelse med
følgende standarder:
-were manufactured in conformity with the provisions of the following
standards:
-die von dieser Erklärung umfaßt sind, den folgenden Normen:
-auxquels s’applique cette déclaration sont en conformité avec les
normes ci-contre:
-som er omfattet av denne erklæring, er i samsvar med følgende stan-
darder:
-zostały wyprodukowane zgodnie z warunkami określonymi w
następujących normach:
-zijn vervaardigd in overeenstemming met de voorschriften uit de
hieronder genoemde normen en standaards:
-som omfattas av denna deklaration, överensstämmer m ota tämä
selvitys koskee, on seuraavien standardien mukainen:
-sem eru meðtalin i staðfestingu Pessari, eru i fullu samræmi við
eftirtalda staðla:
-sono stati fabbricati in conformità con le norme degli standard
seguenti:
EN60335-1, EN60335-2-80, DS/EN ISO 12100: 2012
-i.h.t bestemmelser i direktiv:
-in accordance with
-entsprechen gemäß den Bestimmungen der folgenden Richtlinien:
-suivant les dispositions prévues aux directives:
-i.h.t bestemmelser i direktiv:
-zgodnie z:
-en voldoen aan de volgende richtlijnen:
-enligt bestämmelserna i följande direktiv:
-seuraavien direktiivien määräysten mukaan:
-med tilvisun til àkvarðana eftirlits:
-in conformità con le direttive:
-Maskindirektivet:
-the Machinery Directive:
-Richtlinie Maschinen:
-Directive Machines:
-Maskindirektivet:
-Dyrektywą maszynową:
-de machinerichtlijn:
-Maskindirektivet
-Konedirektiivi:
-Vèlaeftirlitið:
-Direttiva Macchinari:
Odense, 01.05.2013
-Adm. direktør
-Managing Director
Jørgen Andersen
-Algemeen directeur
-Geschäftsführender Direktor
-Président Directeur Général
-Verkställande direktör
-Toimitusjohtaja
-Framkvemdastjori
-Direttore Generale
16 • EU declaration of conformity

3002691 CHRP-S UK 17

3002691 CHRP-S UK
18

3002691 CHRP-S UK 19

DK: exodraft a/s
C. F. Tietgens Boulevard 41
DK-5220 Odense SØ
Tel: [phone]
Fax: [phone]
[e-mail]
www.exodraft.dk
SE: exodraft a/s
Årnäsvägen 25B
SE-432 96 Åskloster
Tlf: [phone]
[e-mail]
www.exodraft.se
NO: exodraft a/s
Storgaten 88
NO-3060 Svelvik
Tel: [phone]
Fax: [phone]
[e-mail]
www.exodraft.no
UK: exodraft Ltd.
10 Crestway, Tarleton
GB-Preston PR4 6BE
Tel: [phone]
Fax: [phone]
[e-mail]
www.exodraft.co.uk
DE: exodraft GmbH
Soonwaldstraße 6
DE-55569 Monzingen
Tel: [phone]
Fax: [phone]
[e-mail]
www.exodraft.de
3002691 CHRP-S UK 020216