Extor 4100r4 User manual

OPERATION, MAINTENANCE, AND INSTALLATION
EXTOR 410
0
r4 ONLINE

s. 2
TABLE OF CONTENTS
BASIC INFORMATION......................................................................................................................................... 3
EY ‐DECLARATION OF CONFORMITY ................................................................................................................ 4
ACCEPTANCE INSPECTION ................................................................................................................................. 5
SAFETY INSTRUCTIONS ...................................................................................................................................... 6
TECHNICAL SPECIFICATIONS.............................................................................................................................. 6
DIMENSIONS...................................................................................................................................................... 8
INSTALLATION.................................................................................................................................................... 8
ASSEMBLY.......................................................................................................................................................... 9
INSTALLATION OF THE FILTERS........................................................................................................................ 10
ALIGNMENT OF THE BLOWING OUTLET.......................................................................................................... 11
PRESSURIZED AIR CONNECTION...................................................................................................................... 11
ELECTRICAL CONNECTION ............................................................................................................................... 12
MANUAL CLEANING*....................................................................................................................................... 12
DESCRIPTION OF FUNCTIONALITY................................................................................................................... 13
STARTING AND STOPPING............................................................................................................................... 14
SYSTEM CONTROL SETTINGS ........................................................................................................................... 15
EMPTYING THE COLLECTING BIN (WITH A CLOSING FLAP*) ........................................................................... 17
TESTING OF THE CLEANING SYSTEM ............................................................................................................... 18
REPLACEMENT OF THE FILTERS ....................................................................................................................... 18
REGULAR MAINTENANCE ................................................................................................................................ 19
TROUBLESHOOTING CHART ............................................................................................................................ 20
PART LIST ......................................................................................................................................................... 21
ACCESSORIES ................................................................................................................................................... 22
INSPECTION LIST .............................................................................................................................................. 23

s. 3
Read this instruction manual carefully before you install, operate, or
service the EXTOR 4100 suction equipment. You must follow the
instructions in this manual.
You can ensure that the equipment functions properly by following
the operation and maintenance instructions.
If the equipment has been damaged during transport, report this to
the manufacturer immediately.
The packaging materials (i.e., the wood, cardboard, and plastic, as
well as the binding belts) are non‐toxic and can be burnt safely.
BASIC INFORMATION
This product has been designed and manufactured to comply with
the appropriate requirements of EU directives. In order to retain this
level of quality, competent personnel and original spare parts must
be used during installation, repairs, and maintenance. Extor Oy, the
manufacturer, gives technical assistance and supplies spare parts.

s. 4
EY - DECLARATION OF CONFORMITY
Declaration of conformity
The Extor 4100 – series:
•comply directive (2006/42/EC) on machinery and its
enactment of national directive requirements.
oSFS ‐EN ISO 12100‐1, SFS ‐EN ISO 12100‐2, SFS – EN
1050 (ISO 14121)
•comply low voltage directive (2006/95/EY)
oSFS – EN 60439‐1 + A1:2005, SFS – EN 60439‐3 + A1 +
A2:2001, EN 60204‐1
•comply EMC‐directive (2004/108/EY)
oEN 61000‐6‐1:2007, EN 61000‐6‐2:2005, EN 61000‐6‐
3:2007, EN 61000‐6‐4:2007
Extor Oy
Ruununmaanlaituri
PO.BOX 11
FIN‐48201 KOTKA
FINLAND
Tel. [phone]
Fax. [phone]
E‐mail:[email protected]
www.extor.fi
Peter Burman
Type: ____Extor 4100r4_________________________________
Serial number: _XXXX__________________________________
Whenever you deal with the manufacturer, please report the
information listed above.

•
•
•
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Part
A. Seal
B. Suct
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C. Mot
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D. Con
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E. Pne
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F. Filte
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G. Filte
H. Serv
I. Coll
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J. Con
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K. Sucti
L. Pne
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M. Pre
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N. Pne
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O. Ove
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ACCESSORY
(collecting bin,
i
on unit cover
o
r section 5,5k
W
5,5k
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t
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u
matic closing f
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cleaning unit
r PTFE
ice door
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cting bin 50L
t
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on hose d60 L
=
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matic termina
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sure gauge
u
matic filter
r
filling sensor*
(SEE PAGE
2
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50 l)*
E
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s. 5
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P
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08394
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08480
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08140
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08839
6
84161
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08596
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08186
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08498
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08484
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08127
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09113
8
4306033
5
4620
5
8111
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4593
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07129
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s. 6
NOTE:
This device has been designed for the removal and filtering of non‐explosive, dry dust. The
device should only be used for the purposes described in these instructions. Compliance with
the maintenance instructions in this manual is a prerequisite for the efficient and safe use of
the device.
Frequency [Hz] 50 50/60
Air volume [m3/h] 4800 4100/4800
Vacuum [Pa] 4800 3600/4800
Voltage [V] 400 400
Current [A] 12,3 6,9/12,3
Power [kW] 5,5 5,5
Noise level [dB] 75 70/75
Pressurized air [bar] 4‐5
Consumption of pressurized air [l/m] 120
Pressurized air connection [mm] 8MM
Cleaning of filters pneumatic
Voltage [V] 24
Main filters [m2] 3 x 15
Control filter [m2] 16
Filter material main filters PTFE: 0.3 µm/99.996%
control filter, micro
Weight [kg] 280
SAFETY INSTRUCTIONS
TECHNICAL SPECIFICATIONS

s. 7
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000 6000
Air volume [m3/h]
Vacuum [Pa]
60 HZ
50 HZ
60 HZ
0
1000
2000
3000
4000
5000
6000
0 1000 2000 3000 4000 5000 6000
Air volume [m3/h]
Vacuum [Pa]
50 HZ

s. 8
Take the following into account when installing
the suction equipment:
‐ensuring that the foundation is even
‐the total weight of the equipment
‐any wind load
‐the need to install the device on a concrete base
or some other foundation that is sufficiently
hard
‐that there must be at least 500 mm of free
space above the suction unit
DIMENSIONS
INSTALLATION

s. 9
x 12
x 4
You must use approved lifting devices
when you lift, assemble, and move
the equipment.
2. Install the upper
section to the
stand. Make sure
that the alignment
is correct.
4. Usually the suction
unit is fastened to the
concrete floor with
expansion bolts. If
necessary, use
adjustment blocks to
ensure levelness of the
3. Connect plug
1. Attach the hoist
lines to the three
lugs. Make sure
that the weight is
distributed evenly.
5. Route cables to cable
clamps
ASSEMBLY
6.Connect the power
plug of the motor.

s. 10
2. Using the slot at the top of the
filter, attach to the holder. Put the
latch in its place and lock it.
3. Lock the latch with a locking pin.
INSTALLATION OF THE FILTERS
1. Remove locks (2x). Open the
latches (6 pcs) and remove
the service door.
NOTE:
Remember to lubricate the
door gaskets with the
silicone stick supplied,
before installation.