extronics iSCAN101 User manual
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com Rev1.1
Date: 10.08.2015
Operating Instructions
Wired handheld scanner
iSCAN101
iSCAN101PDF
iSCAN101 2D
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com 1
TableofContents
1.
IMPORTANT NOTES ON THE OPERATING INSTRUCTIONS......................................................................2
1.1
Safety information....................................................................................................................................2
1.2
Notes on the Operating Instructions ........................................................................................................3
1.3
General notes of caution..........................................................................................................................4
2.
PRODUCT INFORMATION.............................................................................................................................6
2.1 Manufacturer...........................................................................................................................................6
2.2 Explosion protection................................................................................................................................6
2.3 Technical data.........................................................................................................................................7
2.4
Combinations.........................................................................................................................................10
2.5
Serial numbers.......................................................................................................................................10
2.6
Application.............................................................................................................................................10
3.
SYSTEM ASSEMBLY...................................................................................................................................11
3.1
Description.............................................................................................................................................11
3.2
Cable range in system assembly...........................................................................................................12
4.
STEP BY STEP GUIDE ON INSTALLATION AND OPERATION................................................................13
4.1
Step 1 – general connection of handheld scanner.................................................................................13
4.2
Step 2 – connection of iSCANPS power supply.....................................................................................14
4.3
Direct connection of the handheld scanner without plug connection to the power supply with RS232
interface – connection with cable end sleeve....................................................................................................15
4.4
Direct connection of the handheld scanner without plug connection to the power supply with USB
interface – connection with cable end sleeve....................................................................................................16
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com 2
1. IMPORTANTNOTESONTHEOPERATINGINSTRUCTIONS
1.1 Safetyinformation
Warnings are highlighted by a special symbol and a different font colour:
Danger
Non-compliance may result in life-threatening situations.
This warning must be heeded.
Warning
This type of warning concerns dangerous situations that may result in minor injuries.
Info Important and helpful notes and information.
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
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1.2 NotesontheOperatingInstructions
Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as safety rules. If these
are not heeded, normal operations within hazardous areas cannot be guaranteed.
The notes contained in this manual are important for starting up and operating the product.
These instructions may be updated at any time. Extronics Limited reserves the right to make changes to this
document.
Before they use the product, users must ensure that they have the most up-to-date version of the operating
instructions.
Tomakesurethisisthecase,pleasecheckExtronics’website,www.extronics.com,orcontactoneofthecompany's
staff.
The drawings contained in these operating instructions are for illustration purposes only and may differ somewhat
from the actual design.
No changes may be made to the device that were not intended or approved
by Extronics Limited.
Ifthehandheldscannerisnotusedproperly,theoperatingpermissionforhazardousareasmaylapseforthedevice
in question.
Non-adherence to the instructions will void any warranty.
For the full commission of the handheld scanner, the programming information contained in the manual
issued by SICK AG (www.SICK.com) is also required.
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
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1.3 Generalnotesofcaution
Caution / Notes
The devices may only be operated when fully assembled.
In hazardous areas, the devices must not be wiped or cleaned with a dry
cloth.
Thedevicemustbeswitchedoffimmediatelyif itislikelythatit can nolonger
be operated safely as a result of damaging impact or general peculiarities
(such as ingress of water or other fluids, temperatures outside of the
specified range, etc.).
General statutory requirements or health and safety rules and accident
prevention guidelines and environmental laws must be adhered to (e.g. the
German Occupational Health and Safety regulation).
Users must not open the device.
Users must not make any changes to the device. Components may not be
exchanged or replaced. If non-specified components are used, explosion
protection is no longer guaranteed.
Ensure safe handling with firm footing and sufficient room for movement.
If the enclosure is in any way damaged the device must be removed from
the hazardous area immediately.
In accordance with IEC 60079-19 and IEC 60079-17, operators of electrical
installationinhazardousareasareobligedtohavethemservicedbyqualified
electricians.
Do not insert any sharp objects into the enclosure or any other openings of
the handheld barcode scanner. Any openings at the device may not be
covered or blocked.
The device andany accessories must be properlydisposed of, i.e. as legally
specified, for example by a certified company.
Notes on installation Electricalplantsaresubjecttocertainregulationsconcerninginstallationand
operation (e.g. RL 99/92/EG, RL 94/9EG, or the national rules such as
IEC 60 079-14 and VDE 0100).
Inthe hazardousareait istheoperator'sresponsibilitytocarryout anyrepair
and maintenance in compliance with applicable rules.
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
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Caution
on laser devices
Devicesfittedwith laser fall under standardsUS21CFR 1040.10 and EN 60825-
1. The laser's classification is stated on a plate affixed to the device. Class 1
lasers are deemed inherently safe during normal use, but users must not look
directly into the light source. The following declaration is required by American
and international laws:
Usage of control elements, adaptations or the use of procedures that differ from
these instructions may result in a dangerous exposure to laser beams.
Class 2 lasers use a visible low-voltage LED. As with any source of bright light,
such as the sun, the user should avoid looking directly into the light. Brief
exposure to a class 2 laser is deemed not dangerous.
Maintenance Providedthe device isoperated and assembledaccording to instructionsandthe
ambient requirements are being met continuous maintenance is not necessary.
Servicing Operators of electric equipment in hazardous areas are obliged to have them
serviced by qualified electricians (IEC 60079-19 and IEC 60079-17).
Repairs Repairs may only be carried out by the manufacturer or by persons trained and
commissioned for this purpose by the manufacturer.
The device is closed ex-factory. It may only be opened in the factory by specifically trained personnel.
Software installation ForinstructionsonhowtoinstallthesoftwareatthePCpleaserefertothemanual
issued by SICK.
Operation Before operating the device you must ensure that all necessary components are
available.
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
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2. PRODUCTINFORMATION
2.1Manufacturer
Extronics Limited
1 Dalton Way
Midpoint 18
Middlewich
CW10 0HU
UK
Devices
iSCAN1x1
iSCAN1x1PDF
iSCAN1x1 2D
2.2Explosion
protection
iSCAN101 and iSCAN101PDF
II 2G Ex ib IIC T4
II 2G Ex ib IIC T4 Gb
II 2D Ex ib IIIC T135C
II 2D Ex ib IIIC T135C Db
iSCAN101 2D
II 2G Ex ib IIB T4
II 2G Ex ib IIB T4 Gb
II 2D Ex ib IIIC T135°C
II 2D Ex ib IIIC T135°C Db
Test certificate IBExU15ATEX1083
IECEx IBE 15.0023
Protection rating
IP65
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
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2.3Technicaldata
iSCAN101 and iSCAN101PDF
RS232 5.6V version:
maximum input voltage U
i
5.6 V
maximum input current l
i
480 mA
maximum input power P
i
1.25 W
maximum internal inductance L
i
negligible
maximum internal capacitance C
i
46 µF
Note: The input voltage in to the handheld scanner itself
is reduced by the associated connection cable
ISCAN101CAB5 or 6 from 5.6V to 4.9V.
RS232 4.9V version:
maximum input voltage Ui 4.9 V
maximum input current li 480 mA
maximum input power Pi 1.25 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 112,4 µF
USB version:
maximum input voltage Ui 4.9 V
maximum input current li 480 mA
maximum input power Pi 1.25 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 112,4 µF
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com 8
iSCAN101 2D
RS232 4.9V version:
maximum input voltage Ui 4.9 V
maximum input current li 750 mA
maximum input power Pi 2 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 202 µF
USB version:
maximum input voltage Ui 4.9 V
maximum input current li 780 mA
maximum input power Pi 2 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 202 µF
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com 9
Technical Data
(Scan engine) Light source: Visible red light, 630nm
LED safety: LED classification acc. to DIN EN 60825-1
Scan rate: 500 scans per second
Reader distance: 50mm to 800mm (0.5mm)
Dimensions 104 x 76 x 185 mm (length x width x height)
Ambient temperature -20°C to +50°C
Storage temperature -30°C to +70°C
Weight ca. 200g (without connection cable)
Optional interfaces RS-232 TTL / USB
Terminal assignment
(Handheld scanner) USB cable
USB/D+ green
USB/D- white
GND black
+UB brown
ExtronicsLimited
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2.4 Combinations
RS232/RS422
used with connection cable ISCAN101CAB1 or 2
and only for connection to power supply ISCANPS1 or 3
USB version
used with connection cable ISCAN101CAB3 or 4
and only for connection to power supply ISCANPS2 or 4
All wired handheld scanners in Stacked PDF version (iSCAN101PDF)
can be equally combined.
2.5 Serialnumbers
Serial key: year of manufacture serial number
2 numbers 4 numbers
Example: 130001
2.6 Application
The scanner is a handheld device.
Its purpose is the portable capture and direct transfer of data in hazardous areas. The device has been designed
for use in hazardous areas zones 1 and 21.
ExtronicsLimited
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3. SYSTEMASSEMBLY
Overview of the complete
system assembly,
wire handheld scanner
3.1 Description
The wired handheld scanner was designed for use in hazardous areas. Normal operation requires a power supply,
a connection cable between power supply and scanner, and a connection cable between power supply and a PC.
Required connection cable to a PC: USB: 0.2 - 2.5 mm², 4-wire
or RS232: 0.2 - 2.5 mm², 3-wire
The handheld scanner and the power supply can be connected and operated in the hazardous area. For safe
installation please refer to the manual issued by SICK AG (www.SICK.com)
The warnings and notes of caution contained in these operating instructions and in the manual
issued by SICK AG (www.SICK.com) must be adhered to.
Forthe professional useof the powersupply iSCANPS the operating instructionsof themanual
of the power supply are necessary.
ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
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3.2 Cablerangeinsystemassembly
iSCAN101 and iSCAN101PDF
iSCAN101 2D
RS232 iSCAN101
1.8 or 3.8m
or optional with
4.5m or 6m
extension
iSCANPS Up to 20m Host
USB iSCAN101 1.8 or 3,8 m iSCANPS Up to 5m Host
RS232 iSCAN101 2D
1.8 or 3.8m
or optional with
4.5m or 6m
extension
iSCANPS 2D Up to 20m Host
USB iSCAN101 2D 1.8 or 3,8 m iSCANPS 2D Up to 5m Host
ExtronicsLimited
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4. STEPBYSTEPGUIDEONINSTALLATIONANDOPERATION
4.1 Step1–generalconnectionofhandheldscanner
Insert the RJ45 plug of the cable connecting the handheld scanner
with the power supply at the bottom of the scanner.
Make sure the plug has engaged fully.
Cable connected to the wired handheld scanner
Insert the plug of the connection cable into the power supply's plug
connector.
Ensure that the connection is fully secured with the
screw cap after the plug has been inserted.
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4.2 Step2–connectionofiSCANPSpowersupply
The terminal assignment is located underneath the removable cover at
the front of the power supply.
Caution: Do not open enclosure in the hazardous
area.
Before operating the device in a hazardous area you have to ensure
that the enclosure has been closed fully and all screws have been
tightened.
Cables may only be connected by trained staff.
Pin assignment of the plug connector and the pin assignment of the direct connections to the power
supply ISCANPS
Pin assignment Handheld scanner RS232 cable Power supply
Wire number
pin assignment
connection coupling Definition Terminals
Definition Terminal number
3 TxD RxD X9
GND X10
PE X11
2 GND GND X12
1 +UB +UB X13
Pin assignment Handheld scanner USB cable Power supply
Wire number
pin assignment
connection coupling Definition Terminals
Definition Terminal number
3 D+ D+ X9
2 D- D- X10
PE X11
4 GND GND X12
1 +UB +UB X13
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4.3 Directconnectionofthehandheldscannerwithoutplugconnectiontothepower
supplywithRS232interface–connectionwithcableendsleeve
Pin assignment
RS232 cable
Power supply
RJ45 pin
assignme
nt
Wire
colours Definition Connection
terminal power
supply Definition
6 White TXD X9 RXD
X10 GND
X11 PE
7 Brown GND X12 GND
3 Yellow +UB X13 +UB
intrinsically safe connection box
of the ISCANPSRS232 power supply
after removal of the wires of the plug connection
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4.4 Directconnectionofthehandheldscannerwithoutplugconnectiontothepower
supplywithUSBinterface–connectionwithcableendsleeve
Pin assignment
USB cable
Power supply
RJ45 pin
assignm
ent
Wire
colours Definitio
n
Connection
terminal power
supply Definition
2 Green D+ X9 D+
10 White D- X10 D-
X11 PE
7 Black GND X12 GND
3 Brown +UB X13 +UB
intrinsically safe connection box
of the ISCANPS USB power supply after removal of the
wires of the plug connection
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