extronics iSCAN101 User manual

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com  Rev1.1
Date: 10.08.2015
Operating Instructions
Wired handheld scanner
iSCAN101
iSCAN101PDF
iSCAN101 2D

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com  1
TableofContents
1.  IMPORTANT NOTES ON THE OPERATING INSTRUCTIONS......................................................................2 
1.1  Safety information....................................................................................................................................2 
1.2  Notes on the Operating Instructions ........................................................................................................3 
1.3  General notes of caution..........................................................................................................................4 
2.  PRODUCT INFORMATION.............................................................................................................................6 
2.1 Manufacturer...........................................................................................................................................6 
2.2 Explosion protection................................................................................................................................6 
2.3 Technical data.........................................................................................................................................7 
2.4  Combinations.........................................................................................................................................10 
2.5  Serial numbers.......................................................................................................................................10 
2.6  Application.............................................................................................................................................10 
3.  SYSTEM ASSEMBLY...................................................................................................................................11 
3.1  Description.............................................................................................................................................11 
3.2  Cable range in system assembly...........................................................................................................12 
4.  STEP BY STEP GUIDE ON INSTALLATION AND OPERATION................................................................13 
4.1  Step 1 – general connection of handheld scanner.................................................................................13 
4.2  Step 2 – connection of iSCANPS power supply.....................................................................................14 
4.3  Direct connection of the handheld scanner without plug connection to the power supply with RS232
interface – connection with cable end sleeve....................................................................................................15

4.4  Direct connection of the handheld scanner without plug connection to the power supply with USB
interface – connection with cable end sleeve....................................................................................................16


ExtronicsLimited
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Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com  2
1. IMPORTANTNOTESONTHEOPERATINGINSTRUCTIONS
1.1 Safetyinformation
Warnings are highlighted by a special symbol and a different font colour:
Danger
Non-compliance may result in life-threatening situations.
This warning must be heeded.
Warning
This type of warning concerns dangerous situations that may result in minor injuries.
Info Important and helpful notes and information.

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com   3
1.2 NotesontheOperatingInstructions
Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as safety rules. If these
are not heeded, normal operations within hazardous areas cannot be guaranteed.
The notes contained in this manual are important for starting up and operating the product.
These instructions may be updated at any time. Extronics Limited reserves the right to make changes to this
document.
Before they use the product, users must ensure that they have the most up-to-date version of the operating
instructions.
Tomakesurethisisthecase,pleasecheckExtronics’website,www.extronics.com,orcontactoneofthecompany's
staff.
The drawings contained in these operating instructions are for illustration purposes only and may differ somewhat
from the actual design.
No changes may be made to the device that were not intended or approved
by Extronics Limited.
Ifthehandheldscannerisnotusedproperly,theoperatingpermissionforhazardousareasmaylapseforthedevice
in question.
Non-adherence to the instructions will void any warranty.
For the full commission of the handheld scanner, the programming information contained in the manual
issued by SICK AG (www.SICK.com) is also required.

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com  4
1.3 Generalnotesofcaution
Caution / Notes
The devices may only be operated when fully assembled.
In hazardous areas, the devices must not be wiped or cleaned with a dry
cloth.
Thedevicemustbeswitchedoffimmediatelyif itislikelythatit can nolonger
be operated safely as a result of damaging impact or general peculiarities
(such as ingress of water or other fluids, temperatures outside of the
specified range, etc.).
General statutory requirements or health and safety rules and accident
prevention guidelines and environmental laws must be adhered to (e.g. the
German Occupational Health and Safety regulation).
Users must not open the device.
Users must not make any changes to the device. Components may not be
exchanged or replaced. If non-specified components are used, explosion
protection is no longer guaranteed.
Ensure safe handling with firm footing and sufficient room for movement.
If the enclosure is in any way damaged the device must be removed from
the hazardous area immediately.
In accordance with IEC 60079-19 and IEC 60079-17, operators of electrical
installationinhazardousareasareobligedtohavethemservicedbyqualified
electricians.
Do not insert any sharp objects into the enclosure or any other openings of
the handheld barcode scanner. Any openings at the device may not be
covered or blocked.
The device andany accessories must be properlydisposed of, i.e. as legally
specified, for example by a certified company.
Notes on installation Electricalplantsaresubjecttocertainregulationsconcerninginstallationand
operation (e.g. RL 99/92/EG, RL 94/9EG, or the national rules such as
IEC 60 079-14 and VDE 0100).
Inthe hazardousareait istheoperator'sresponsibilitytocarryout anyrepair
and maintenance in compliance with applicable rules.

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com   5
Caution
on laser devices
Devicesfittedwith laser fall under standardsUS21CFR 1040.10 and EN 60825-
1. The laser's classification is stated on a plate affixed to the device. Class 1
lasers are deemed inherently safe during normal use, but users must not look
directly into the light source. The following declaration is required by American
and international laws:
Usage of control elements, adaptations or the use of procedures that differ from
these instructions may result in a dangerous exposure to laser beams.
Class 2 lasers use a visible low-voltage LED. As with any source of bright light,
such as the sun, the user should avoid looking directly into the light. Brief
exposure to a class 2 laser is deemed not dangerous.
Maintenance Providedthe device isoperated and assembledaccording to instructionsandthe
ambient requirements are being met continuous maintenance is not necessary.
Servicing Operators of electric equipment in hazardous areas are obliged to have them
serviced by qualified electricians (IEC 60079-19 and IEC 60079-17).
Repairs Repairs may only be carried out by the manufacturer or by persons trained and
commissioned for this purpose by the manufacturer.
The device is closed ex-factory. It may only be opened in the factory by specifically trained personnel.
Software installation ForinstructionsonhowtoinstallthesoftwareatthePCpleaserefertothemanual
issued by SICK.
Operation Before operating the device you must ensure that all necessary components are
available.

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com   6
2. PRODUCTINFORMATION
2.1Manufacturer
Extronics Limited
1 Dalton Way
Midpoint 18
Middlewich
CW10 0HU
UK
Devices
iSCAN1x1
iSCAN1x1PDF
iSCAN1x1 2D
2.2Explosion
protection
iSCAN101 and iSCAN101PDF
II 2G Ex ib IIC T4
II 2G Ex ib IIC T4 Gb
II 2D Ex ib IIIC T135C
II 2D Ex ib IIIC T135C Db
iSCAN101 2D
II 2G Ex ib IIB T4
II 2G Ex ib IIB T4 Gb
II 2D Ex ib IIIC T135°C
II 2D Ex ib IIIC T135°C Db
Test certificate IBExU15ATEX1083
IECEx IBE 15.0023
Protection rating IP65

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com  7
2.3Technicaldata
iSCAN101 and iSCAN101PDF
RS232 5.6V version:
maximum input voltage U
i
5.6 V
maximum input current l
i
480 mA
maximum input power P
i
1.25 W
maximum internal inductance L
i
negligible
maximum internal capacitance C
i
46 µF
Note: The input voltage in to the handheld scanner itself
is reduced by the associated connection cable
ISCAN101CAB5 or 6 from 5.6V to 4.9V.
RS232 4.9V version:
maximum input voltage Ui 4.9 V
maximum input current li 480 mA
maximum input power Pi 1.25 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 112,4 µF
USB version:
maximum input voltage Ui 4.9 V
maximum input current li 480 mA
maximum input power Pi 1.25 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 112,4 µF

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com   8
iSCAN101 2D
RS232 4.9V version:
maximum input voltage Ui 4.9 V
maximum input current li 750 mA
maximum input power Pi 2 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 202 µF
USB version:
maximum input voltage Ui 4.9 V
maximum input current li 780 mA
maximum input power Pi 2 W
maximum internal inductance Li negligible
maximum internal capacitance Ci 202 µF

ExtronicsLimited
1DaltonWay,Midpoint18,Middlewich,Cheshire,UK.CW100HU
Tel:+44(0)8452775000Fax:+44(0)8452774000E‐mail:[email protected]Web:www.extronics.com   9
Technical Data
(Scan engine) Light source: Visible red light, 630nm
LED safety: LED classification acc. to DIN EN 60825-1
Scan rate: 500 scans per second
Reader distance: 50mm to 800mm (0.5mm)
Dimensions 104 x 76 x 185 mm (length x width x height)
Ambient temperature -20°C to +50°C
Storage temperature -30°C to +70°C
Weight ca. 200g (without connection cable)
Optional interfaces RS-232 TTL / USB
Terminal assignment
(Handheld scanner) USB cable
USB/D+ green
USB/D- white
GND black
+UB brown