extronics iSCAN101 User manual

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 1
Operating Instructions
Cabled Handheld Scanner
iSCAN101
iSCAN101PDF
iSCAN1112D
Revision date: 20.12.2019

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 2
Contents
1. iSCAN101 product range overview.................................................................................................3
2. Important notes on the operating instructions..............................................................................4
2.1 Safety information ..................................................................................................................4
2.2 Notes on the operating instructions.......................................................................................4
2.3 General notes of caution ........................................................................................................5
3. Product Information .......................................................................................................................7
3.1 Manufacturer..........................................................................................................................7
3.2 Certification.............................................................................................................................7
3.3 Serial numbers ........................................................................................................................7
3.4 Technical data.........................................................................................................................8
4. System assembly...........................................................................................................................10
4.1 Assembly description..................................................................................................................10
4.2 Cable range .................................................................................................................................11
5. Step by step guide to installation and operation..........................................................................11
5.1 General connection of handheld scanner.............................................................................11
5.2 Connection of RS232 iSCANPS power supply .......................................................................12
5.3 Direct connection of scanner without plug connection to the RS232 iSCANPS –connection
with cable end sleeve........................................................................................................................13
5.4 Connection of USB iSCANPS power supply...........................................................................14
5.5 Direct connection of scanner without plug connection to the USB iSCANPS –connection
with cable end sleeve........................................................................................................................15
Revision control
Document Number 416221, revision 3
© This document is copyright Extronics Limited 2016.
Extronics reserve the right to change this document and its content without notice. The latest
version applies.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 3
Cabled handheld scanner
Standard 1D iSCAN101
Standard and stacked PDF iSCAN101PDF
iSCAN1XXCAB1
iSCAN1XXCAB2
iSCAN1XXCAB3
iSCAN1XXCAB4
iSCAN1XXCAB5
iSCAN1XXCAB6
iSCANPS1
iSCANPS2
iSCANPS3
iSCANPS4
Standard 1D, stacked PDF, and 2D
ISCAN1112D
iSCAN1XXCAB1
iSCAN1XXCAB2
iSCAN1XXCAB3
iSCAN1XXCAB4
iSCAN1XXCAB5
iSCAN1XXCAB6
iSCANPS5
iSCANPS6
iSCANPS7
iSCANPS8
1. iSCAN101 product range overview

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 4
2. Important notes on the operating instructions
2.1 Safety information
Warnings are highlighted by a special symbol and a different font colour:
Danger
Non-compliance may result in life-threatening situations.
This warning must be heeded.
Warning
This type of warning concerns dangerous situations that may result in minor injuries.
Info
Important and helpful notes and information.
2.2 Notes on the operating instructions
Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as safety rules.
If these are not heeded, normal operations within hazardous areas cannot be guaranteed.
The notes contained in this manual are important for starting up and operating the product.
These instructions may be updated at any time. Extronics Limited reserves the right to make changes
to this document. Before they use the product, users must ensure that they have the most up-to-
date version of the operating instructions. To make sure this is the case, please check Extronics’
website, www.extronics.com, or contact one of the company's staff.
The drawings contained in these operating instructions are for illustration purposes only and may
differ somewhat from the actual design.
No changes may be made to the device that were not intended or approved
by Extronics Limited.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 5
If the handheld scanner is not used properly, the operating permission for hazardous areas may
lapse for the device in question.
Non-adherence to the instructions will void any warranty.
For the full commission of the handheld scanner, the programming information contained
in the manual issued by SICK AG (www.SICK.com) is also required.
2.3 General notes of caution
Caution / Notes
•The devices may only be operated when fully assembled.
•In hazardous areas, the devices must not be wiped or cleaned with a dry
cloth.
•The device must be switched off immediately if it is likely that it can no
longer be operated safely as a result of damaging impact or general
peculiarities (such as ingress of water or other fluids, temperatures outside
of the specified range, etc.).
•General statutory requirements or health and safety rules and accident
prevention guidelines and environmental laws must be adhered to (e.g.
the German Occupational Health and Safety regulation).
•Users must not open the device.
•Users must not make any changes to the device. Components may not be
exchanged or replaced. If non-specified components are used, explosion
protection is no longer guaranteed.
•Ensure safe handling with firm footing and sufficient room for movement.
•If the enclosure is in any way damaged the device must be removed from
the hazardous area immediately.
•In accordance with IEC 60079-19 and IEC 60079-17, operators of electrical
installation in hazardous areas are obliged to have them serviced by
qualified electricians.
•Do not insert any sharp objects into the enclosure or any other openings of
the handheld barcode scanner. Any openings at the device may not be
covered or blocked.
•The device and any accessories must be properly disposed of, i.e. as legally
specified, for example by a certified company.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 6
Notes on
installation
•Electrical plants are subject to certain regulations concerning installation
and operation (e.g. RL 99/92/EG, RL 94/9EG, or the national rules such as
IEC 60 079-14 and VDE 0100).
•In the hazardous area it is the operator's responsibility to carry out any
repair and maintenance in compliance with applicable rules.
Caution
on laser devices
Devices fitted with laser fall under standards US 21 CFR 1040.10 and EN 60825-
1. The laser's classification is stated on a plate affixed to the device. Class 1
lasers are deemed inherently safe during normal use, but users must not look
directly into the light source. The following declaration is required by American
and international laws:
Usage of control elements, adaptations or the use of procedures that differ
from these instructions may result in a dangerous exposure to laser beams.
Class 2 lasers use a visible low-voltage LED. As with any source of bright light,
such as the sun, the user should avoid looking directly into the light. Brief
exposure to a class 2 laser is deemed not dangerous.
Maintenance
Provided the device is operated and assembled according to instructions and
the ambient requirements are being met continuous maintenance is not
necessary.
Servicing
Operators of electric equipment in hazardous areas are obliged to have them
serviced by qualified electricians (IEC 60079-19 and IEC 60079-17).
Repairs
Repairs may only be carried out by the manufacturer or by persons trained and
commissioned for this purpose by the manufacturer.
The device is closed ex-factory. It may only be opened in the factory by specifically trained
personnel.
Software
installation
For instructions on how to install the software at the PC please refer to the
manual issued by SICK.
Operation
Before operating the device you must ensure that all necessary components
are available.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 7
3. Product Information
3.1 Manufacturer
Extronics Limited
1 Dalton Way
Midpoint 18
Middlewich
CW10 0HU
3.2 Certification
3.3 Serial numbers
Serial key:
Year of manufacture
(2 numbers)
Serial number
(4 numbers)
Example:
19001
iSCAN101 and
iSCAN101PDF:
II 2 G Ex ib IIC T4
II 2 G Ex ib IIC T4 Gb
II 2 D Ex ib IIIC T135C
II 2 D Ex ib IIIC T135C Db
iSCAN1112D:
II 2G Ex ib op is IIB T4
II 2G Ex ib op is IIB T4 Gb
II 2D Ex ib op is IIIC T135°C
II 2D Ex ib op is IIIC T135°C Db
Test certificate
IBExU15ATEX1083
IECEx IBE 15.0023
Protection rating
IP65

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 8
3.4 Technical data
iSCAN101 and
iSCAN101PDF:
RS232 version:
•maximum input voltage
Ui
4.9 V
•maximum input current
li
480 mA
•maximum input power
Pi
1.25 W
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
112.4 µF
USB version:
•maximum input voltage
Ui
4.9 V
•maximum input current
li
480 mA
•maximum input power
Pi
1.25 W
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
112.4 µF
If using a power supply other than iSCANPSX:
•maximum input voltage
Ui
5.6 V
•maximum input current
li
480 mA
•maximum input power
Pi
1.25 W
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
46 µF
Note: The input voltage in to the handheld scanner itself is reduced by the associated
connection cable ISCAN1XXCAB5 or 6 to 4.9V.
iSCAN1112D:
RS232 version:
•maximum input voltage
Ui
5.6 V
•maximum input current
li
1140 mA
•maximum input power
Pi
4,5 W
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
869 µF
USB version:
•maximum input voltage
Ui
5.6 V
•maximum input current
li
1180 mA
•maximum input power
Pi
4,5 W
•maximum internal inductance
Li
negligible
•maximum internal capacitance
Ci
869 µF

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
Tel: [phone] Fax: [phone] E-mail: [email protected] Web: www.extronics.com 9
Technical Data
(Scan engine)
iSCAN101 and iSCAN101PDF:
•Light source
Visible red light 630nm
•LED safety
LED classification acc. to DIN EN 60825-1
•Scan rate
500 scans per second
•Reader distance
50mm to 800mm (0.5mm)
iSCAN1112D:
•LED lighting
Visible red light 630nm
•Laser
Visible red light 630nm
•LED safety
LED classification acc. to IEC62471
•Laser safety
Laser classification acc. to IEC60825-1 Class 1
•Scan rate
60 scans per second
•Reader distance
30mm to 400mm (0.13mm)
Dimensions
104 x 76 x 185 mm (length x width x height)
Ambient temperature
-20°C to +50°C
Storage temperature
iSCAN101 and iSCAN101PDF:
-30°C to +70°C
iSCAN1112D:
-40°C to +70°C
Weight
ca. 200g (without connection cable)
Interface options
RS232 TTL / USB
Terminal assignment
(Handheld scanner)
USB cable
RS232 cable
USB/D+ green
USB/D- white
GND black
+UB brown
RS232-TXD white
GND brown
+UB yellow
Use the device only with iSCAN1XXCABX connection cable. The iSCAN1112D may only
be used in the hazardous area with iSCANPS5-8.

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4. System assembly
4.1 Assembly description
The wired handheld scanner was designed for use in hazardous areas. Normal operation requires a
power supply, a connection cable between power supply and scanner, and connection cable(s)
between power supply and a PC.
External connection cables:
Data cable:
USB 0.2 - 2.5 mm², 4-wire
RS232 0.2 - 2.5 mm², 3-wire
Power cable:
0.2 - 2.5 mm², 3-wire
The handheld scanner and the power supply can be connected and operated in the hazardous area.
For safe installation please refer to the manual issued by SICK AG (www.SICK.com)
The warnings and notes of caution contained in these operating instructions and in the
manual issued by SICK AG (www.SICK.com) must be adhered to.
For the professional use of the power supply iSCANPSX the operating instructions of
the manual of the power supply are necessary.

Extronics Limited
1 Dalton Way, Midpoint 18, Middlewich, Cheshire, UK. CW10 0HU
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4.2 Cable range
5. Step by step guide to installation and operation
5.1 General connection of handheld scanner
Insert the RJ45 plug of the cable connecting the handheld
scanner with the power supply at the bottom of the scanner.
Make sure the plug has engaged fully.
Cable connected to the wired handheld scanner
Insert the plug of the connection cable into the power supply's
plug connector.
Ensure that the connection is fully secured with
the screw cap after the plug has been inserted.
RS232
iSCAN101
iSCAN101PDF
iSCAN1112D
1.8 or 3.8m
or optional with
4.5m or 6m
extension
iSCANPS
Up to 20m
Host
USB
iSCAN101
iSCAN101PDF
iSCAN1112D
1.8 or 3,8 m
iSCANPS
Up to 5m
Host

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5.2 Connection of RS232 iSCANPSX power supply
The terminal assignment is located underneath the removable cover at the
front of the power supply.
Caution: Do not open enclosure in the hazardous area.
Before operating the device in a hazardous area you have to ensure
that the enclosure has been closed fully and all screws have been
tightened.
Cables may only be connected by trained staff.
Pin assignment of the plug connector and the pin assignment of the direct connections to the
power supply ISCANPSX:
RS232 cable
iSCAN1XXCAB1, 2
Power supply
iSCANPS1, 3, 5, 7
Pin assignment
connection coupling
Pre-assembled
Connection coupling
Connection box
Pin
Definition
Pin
Wire
Definition
Number
3
TxD
3
3
RxD
X9
GND
X10
PE
X11
2
GND
2
2
GND
X12
1
+UB
1
1
+UB
X13

Extronics Limited
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5.3 Direct connection of scanner without plug connection to the RS232 iSCANPSX –
connection with cable end sleeve
Pin assignment of scanner
RS232 connection cable
(iSCAN1XXCAB1, 2)
Power supply
(iSCANPS1, 3, 5, 7)
RJ45 Pin
assignment
Wire
colours
Definition
Connection
terminal
power supply
Definition
6
White
TXD
X9
RXD
X10
GND
X11
PE
4
Brown
GND
X12
GND
7
Yellow
+UB
X13
+UB
Intrinsically safe connection box
of theRS232 iSCANPSX power supply
after removal of the wires of the plug connection

Extronics Limited
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5.4 Connection of USB iSCANPSX power supply
The terminal assignment is located underneath the removable cover at the
front of the power supply.
Caution: Do not open enclosure in the hazardous area.
Before operating the device in a hazardous area you have to ensure
that the enclosure has been closed fully and all screws have been
tightened.
Cables may only be connected by trained staff.
Pin assignment of the plug connector and the pin assignment of the direct connections to the
power supply iSCANPSX:
USB cable
iSCAN1XXCAB3, 4
Power supply
iSCANPS2, 4, 6, 8
Pin assignment
connection coupling
Pre-assembled
Connection coupling
Connection box
Pin
Definition
Pin
Wire
Definition
Number
3
D+
3
3
D+
X9
2
D-
2
4
D-
X10
PE
X11
4
GND
4
2
GND
X12
1
+UB
1
1
+UB
X13

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5.5 Direct connection of scanner without plug connection to the USB iSCANPS –
connection with cable end sleeve
Pin assignment of scanner
USB connection cable
(iSCAN1XXCAB3, 4)
Power supply
(iSCANPS2, 4, 6, 8)
RJ45 Pin
assignment
Wire
colours
Definition
Connection
terminal
power supply
Definition
2
Green
D+
X9
D+
10
White
D-
X10
D-
X11
PE
4
Black
GND
X12
GND
7
Brown
+UB
X13
+UB
Intrinsically safe connection box
of the USB iSCANPSX power supply
after removal of the wires of the plug connection