EZG FORK-N-HOG User manual

FNH
FORK-N-HOG
FORKLIFT
Owner’s Manual
EZG MANUFACTURING
1-800-417-9272
FORK-N-HOG FORKLIFT
EZG Manufacturing
405 Watertown Road
Waterford, Ohio 45786
[phone] or 1-800-417-9272
Fax [phone] www.ezgmfg.com
Before using this FORK-N-HOG FORKLIFT,
study and understand the entire Owner’s
Manual.
Serial Number _____________

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INTRODUCTION.................................................................................................................................3
ABOUT THIS MANUAL.......................................................................................................................3
GENERAL INFORMATION..................................................................................................................3
SAFETY INFORMATION.....................................................................................................................3
SAFETY PRECAUTIONS.....................................................................................................................4
CALIFORNIA PROPOSITION 65WARNING......................................................................................5
MACHINE DESCRIPTION.....................................................................................................................5
SPECIFICATIONS.......................................................................................................................6
OPERATING SAFETY............................................................................................................................................7
PRE-STARTCHECKS /ADJUSTMENTS.......................................................................................................................8
START / STOP PROCEDURE............................................................................................9-12
SERVICE & MAINTENANCE................................................................................................13-22
MAIN COMPONTENTS............................................................................................................................23-25
DRIVE WHEEL................................................................................................................................26-27
WARRANTY......................................................................................................................................43
TABLE OF CONTENTS
STEERING SYSTEM....................................................................................................................28-30
BRAKE SYSTEM..........................................................................................................................31-32
HOISTING SYSTEM.....................................................................................................................33-36
ELECTRICAL SYSTEM.................................................................................................................37-39
HYDRAULIC SYSTEM..................................................................................................................40-41
NOTES / SERVICES RECORDS......................................................................................................42
WARRANTY REGISTRATION...........................................................................................................44

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This symbol, either used alone or with a signal word, is used to call your attention
to instructions involving your safety and/or the safety of others. Failure to follow
these instructions will likely result in personal injury or death.
DANGER This signal word is used to identify a hazard which, if not avoided, will result in
death or serious injury.
WARNING This signal word is used to identify a hazard which, if not avoided, could result in
death or serious injury.
CAUTION This signal word is used to identify a hazard which, if not avoided, could result in
minor or moderate injury.
NOTICE
This signal word is used to identify a hazard which, if not avoided, could result in
property or equipment damage. It also may be used for special instructions
related to performance, maintenance or general items.
INTRODUCTION
Congratulations on purchasing one of the nest pieces of construction equipment on the market today!
If this is your rst EZG Manufacturing product, you will not be disappointed. If you have previously
owned an EZG Manufacturing product, you will nd the same high quality and dependability that you
have come to expect from EZG Manufacturing.
The purpose of this manual is to inform the owner/employer/and the operator, how to safely operate
this piece of equipment, and make them aware of any hazards. It also contains important information
regarding assembly, set up, operation, and maintenance. It is the Owner/Employer’s responsibility
to make sure that anyone who operates this machine understands all safety warnings. If you do not
understand any items in this manual, please contact the dealer where this product was purchased, or
the manufacturer at the number listed throughout this manual. If you have any suggestions about how
to make this manual easier to understand, contact the manufacturer. Keep this manual available for
reference wherever this piece of equipment is being used and make it available to any operators.
Illustrations in this manual may show details or components that may not be the same as your
machine. Continuing improvements to the design of this machine may have caused changes that are
not included in this manual. The information in this document is subject to change without notice.
The following safety symbols and signal words will be used throughout this manual and on the
product, for your safety and the safety of others, please become familiar with their meaning and heed
their warnings.
ABOUT THIS MANUAL
GENERAL INFORMATION
SAFETY INFORMATION

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Revision Number-001 01-01-2020 - Present
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WARNING
Failure to obey the following safety instructions could result in DEATH or
SERIOUS INJURY.
Read and understand this entire manual before operating the Fork-N-Hog Forklift.
For your safety and the safety of others, replace any missing or damaged warning decals by contact-
ing the manufacturer at 1-800-417-9272.
Make sure anyone operating the Fork-N-Hog Forklift is thoroughly familiar with its operation. Keep all
unauthorized and untrained personnel, especially children, away from operating the Fork-N-Hog.
Improper maintenance can be hazardous. Read and understand this section before you perform
any maintenance, service or repairs.
General Safety
•The Fork-N-Hog should only be lifted by qualified personnel.
•DO NOT lift the machine by the ROPS.
•DO NOT lift the machine from the bottom side using forks. Mechanical and electrical components
can be damaged from this lifting position.
•Never exceed the rated capacity of the piece of lifting equipment being used to lift the Fork-N-Hog.
•All rigging should be inspected per OSHA requirement.
•Never stand under a suspended load
SAFETY PRECAUTIONS

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Revision Number-001 01-01-2020 - Present
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WARNING
Failure to obey the following instructions could result in DEATH or
SERIOUS INJURY.
Use the nylon lifting strap and the three (3) rigging points provided with the Fork-N-Hog.
•Inspect lifting strap prior to use.
•Slide the seat forward prior to positioning the lifting strap.
•Rig one end of the strap through the cage (Figure 1) and hook to rigging point on the top of the
mast (Figure 2).
MACHINE LIFTING INSTRUCTIONS
Figure 1 Figure 2
•Loop the center point of the strap into the pin opening and replace the pin (Figure 3).
•Position the forks of the lifting machine above the cage and below the straps (Figure 4).
•Ensure that the sleeve is over top of the forks to prevent unnecessary wear to the strap when
lifted.
Figure 3 Figure 4

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Revision Number-001 01-01-2020 - Present
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WARNING
Failure to obey the following instructions could result in DEATH or
SERIOUS INJURY.
MACHINE LIFTING INSTRUCTIONS
Figure 5 Figure 6
•Begin to lift the machine until the straps have a slight amount of tension (Figure 5).
oStop and double check the correct positioning of the hook ends and the counterweight pin.
•Continue to lift the machine to the desired elevation (Figure 6).

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5 EZG Manufacturing
California - Proposition 65 Warning
Engine exhaust and some of its constituents, and some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to the
State of California to cause cancer, birth defects and other reproductive harm. Some examples
of these chemicals are:
Lead from lead based paints - Crystalline silica from bricks -Cement and other masonry
products -Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: ALWAYS work in a well ventilated area, and work
with approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles.
MACHINE DESCRIPTION
The 24-volt battery powered EZG Fork-N-Hog Forklift is unique in its shape, heavy-duty yet compact
carriage and ergonomic, comfortable operation. Designed for narrow passages and small operating
areas, the Fork-N-Hog can easily transport over one US ton of goods in small freight elevators, cargo
containers and enclosed trailers. With the special three-point drive designed framework, variable
wheelbase and the rear drive unit, the mini Fork-N-Hog has excellent stability and a 90 degree turning
angle capability.
Mast
Tilt / Lift Cylinders
Emergency Stop (Color Red)
Load Backrest
Brake Pedal
Accelerator Pedal Forks
Front Wheels
Chassis
Motor/Battery
Compartment
Drive & Steer Wheel
Counter Weight
Control Panel Console
Operator Cab
Hand Brake
Lights
Overhead Guard
Mast Control

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SPECIFICATIONS
Type Unit
Capacity of lift loading Q lb (kg)
Distance of load center C in (mm)
Lifting high h3 in (mm)
Free lifting high* h2 in (mm)
Length of the fork b3 in (mm)
Displacement to side of the fork* b2 in (mm)
Type of lifting
Lifting speed m/min
Lowering speed
Tilt of lift mast ~ forward/backward <
Height of mast h1 in (mm)
Height of mast extended h4 in (mm)
Height of overhead guard h5 in (mm)
Height of seat from floor h6 in (mm)
Length of the fork back to truck rear L2 in (mm)
Width of carriage B in (mm)
Distance between wheel bases
Distance between wheels
Height of truck body from floor Yin (mm)
Turning radius Wa in (mm)
Type of steering
Type of drive
Driving speeds (with load/without) mile(km)/h
Speed control
Gradeability %
Driving brake
Stopping brake
Battery 24V
Weight of battery
Weight of truck (include battery) lb (kg)
Driving motor - Compound wound dynamo
Lifting motor - Shunt wound dynamo kw
Wheels (front/rear)
Dimensions of front wheels (2) mm
Dimensions of driving wheels (rear) (1) mm
Table 1 The Main Technical Parameters
Note: 1. The type of the items with * can be chosen according to the demand of the customer.
2. The producer reserves the right to modify the above parameter.
FNH9
2,200 (1000)
16[20*] (400{500*])
126 (3,200)
63 (1,600)
32[39*] (800[1000*])
Left/right 4 (100)
Hydraulic-electronically controlled
>5
m
Adjustable type
2°/5°
75 (1,900)
142 (3,600)
75 (1,900)
33 (850)
50 (1,260)
32 (800)
35~41 (900~1,030)
26 (660)
4 (90)
49 (1,240)
Steering wheel mechanical
Wheel electronically controlled
4.3 (7.0) /6.0
Stepless adjustable system
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The drum brakes in the
front wheel hubs
The hand brake Mechanical
D-385
858 (390)
3,410 (1,550)
2
2.8
Solid tires
φ267×127×165
φ267×127×165
in (mm)
in (mm)
kw

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Before starting work, check the brakes, steering wheel, tires, horn, hydraulic system, battery
capacity, etc. to ensure proper that they are working properly.
•Never use the forklift if you have not been specifically trained and authorized to do so.
•Read the data carefully about the Forklift capacity, the load weight, and the load curve.
Never exceed the load capacities specified on the data plate.
•Never drive the Forklift with wet or greasy hands or shoes.
• Do not install other implements around the head guards or the carriage that restrict
operation or visibility.
•Buckle seat belt prior to operating forklift.
•Never activate control levers if you do not know their purpose. Activate controls only
correctly seated in the driver seat and facing straight and level.
•Never drive over electric cables or hoses unless they are appropriately protected.
•Never drive over soft surfaces, uneven ground, any openings above 2” (5cm). Also never
drive over platforms or scaffolds that are not sufficiently safe considering the total weight
of the Forklift and the payload.
•While driving the Forklift, you should always maintain the correct driving position. Never
stick your legs outside the Forklift and never put your hands and feet between the moving
parts of the lift.
•While loading goods, be sure to check the quality of the pallets, never put the goods on
damaged pallets.
•Avoid starting suddenly, sharp braking, reversing, and changing direction suddenly as the
Forklift may tip over to the front or the side.
•If the Forklift tips over, remain seated, grasp the steering wheel tightly, keep your body in
the center of the Forklift as much as possible to avoid being trapped under the machine.
•Keep battery charged, periodically checking to ensure the level of the electrolyte and the
density of the electrolyte match. Never add liquid.
•Keep each part of your Forklift lubricated and the external appearance of your Forklift
clean.
•Check that wheel nuts and all other connecting hardware is properly secured.
•Check that the brake system is in good operational condition.
•Do not turn the steering wheel when the Forklift is stopped and unloaded to avoid excess
stress on the steering system.
•Park the Forklift on firm, flat ground and set the hand brake on when the Forklift is
stopped.
OPERATING SAFETY

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PRE-START CHECKS / ADJUSTMENTS
Adjustment of the Seat
The driver seat can be adjusted to several positions in front or back for optimal driving comfort. To adjust
seat position, press the adjustment lever under the seat (not shown), pull the seat to the appropriate posi-
tion, forward or back, and when adjusted to the appropriate position, release the lever and attempt to
physically push the seat forward and backward to ensure that it is locked in place. The adjustment of the
seat is complete.
NOTE: Adjust the seat only when the the Forklift is turned off. Ensure the seat is locked in place
Warning: Before adjusting the rake of the steering wheel, you should park the Forklift and apply the
hand brake.
Adjustment of the Vertical Tilt of the Steering Wheel
The rake of the steering wheel can be adjusted to personal operation habit. To adjust the rake of the steering
wheel, use the method described below:
Loosen the locknut connecting the carriage under the steering column with the wrench and push the steering
column forward or pull the steering column backward lightly. Position the steering wheel as required and
then re-tighten locknut.
Fig 2
1. The hand brake
2. The steering column locknut
1 The steering column locknut.
2 The brake pedal.
3 The accelerator pedal