Ezgo Exceed Hybrid User manual

OWNER’S GUIDE
SUPPLEMENT
ISSUED AUGUST 2011 REVISED OCTOBER 2011
EXCEED HYBRID TECHNOLOGY SYSTEM
618966

WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this
Owner’s Guide Supplement. This contains safety information to make you aware of the hazards and risks associ-
ated with engines and how to avoid them. It also contains instructions for the proper use and care of the engine.
Physical differences in controls will be illustrated.
Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact
your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.
Service Parts Manuals, as well as Repair and Service Manuals, are available from a local Distributor, an authorized
Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. When ordering parts or
requesting information for your vehicle, provide the vehicle model and Serial Number and/or VIN.
The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:
Serial Number____________________________________________________________________________
VIN_____________________________________________________________________________________
Vehicle Model____________________________________________________________________________
Manufacturing Date Code __________________________________________________________________
Date of Purchase _________________________________________________________________________

WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this
Owner’s Guide Supplement. This contains safety information to make you aware of the hazards and risks associ-
ated with engines and how to avoid them. It also contains instructions for the proper use and care of the engine.
Physical differences in controls will be illustrated.
Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact
your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.
Service Parts Manuals, as well as Repair and Service Manuals, are available from a local Distributor, an authorized
Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. When ordering parts or
requesting information for your vehicle, provide the vehicle model and Serial Number and/or VIN.
The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:
Serial Number____________________________________________________________________________
VIN_____________________________________________________________________________________
Vehicle Model____________________________________________________________________________
Manufacturing Date Code __________________________________________________________________
Date of Purchase _________________________________________________________________________

Page i
FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OWNER’S GUIDE SUPPLEMENT
EXCEED HYBRID TECHNOLOGY SYSTEM
FREEDOM EXCEED
SHUTTLE 2+2 EXCEED
SHUTTLE 2+2 HS EXCEED
2Five TWO-PASSENGER EXCEED
2Five FOUR-PASSENGER EXCEED
STARTING MODEL YEAR 2012
E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obliga-
tion to include these changes on units leased/sold previously.
The information contained in this Manual may be revised periodically by E-Z-GO, and therefore is subject to change without notice.
E-Z-GO DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and E-Z-GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND
CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.
TO CONTACT US
NORTH AMERICA:
TECHNICAL ASSISTANCE & WARRANTY PHONE: [phone], FAX: [phone]
SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: [phone]
GENUINE E-Z-GO PARTS & ACCESSORIES PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: [phone]
INTERNATIONAL:
SALES PHONE: [phone], FAX: [phone]
The Official Online Store for E-Z-GO Genuine Parts & Accessories - SHOPEZGO.COM
E-Z-GO DIVISION OF TEXTRON INC. 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA 30906-3852, USA.

FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Page ii
This vehicle has been designed and manufactured in the United States of America (USA) as a
‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA
unless otherwise indicated.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Overfilling battery may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.

Owner’s Guide Page iii
TABLE OF CONTENTS
TITLE PAGE NO.
SAFETY INFORMATION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL SPECIFICATIONS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INTRODUCTION SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATING PROCEDURES SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MAINTENANCE PROCEDURES SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Page iv Owner’s Guide
TABLE OF CONTENTS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:

Owner’s Guide Page 1
SAFETY INFORMATION
TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION
TITLE PAGE NO.
GENERAL.............................................................................................................................................................................................................. 3
GENERAL OPERATION........................................................................................................................................................................................ 3
MAINTENANCE .................................................................................................................................................................................................... 3
VENTILATION........................................................................................................................................................................................................ 4
LABELS AND PICTOGRAMS................................................................................................................................................................................ 5

Page 2 Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:

Owner’s Guide Page 3
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL
All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to
anticipate and warn against every possible combination of circumstances that may occur. No warning can replace good
common sense and prudent driving practices.
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and
instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual paying
particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.
If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover of
this publication, Attention: Customer Care Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold. The
information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE-
QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
GENERAL OPERATION
ALWAYS:
• use the vehicle in a responsible manner and maintain the vehicle in safe operating condition
• read and observe all warnings and operation instruction labels affixed to the vehicle
• turn engine off and let engine cool at least 2 minutes before removing the fuel cap
• fill fuel tank outdoors or in well-ventilated area
• keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources
• start and run engine outdoors
• clean the fuel cap area of dirt and debris
• transport vehicle with fuel tank EMPTY or with fuel shut-off valve OFF
• do not choke to stop engine
• use extreme caution in areas where pedestrians are present
MAINTENANCE
ALWAYS:
• replace damaged or missing warning, caution or information labels
• maintain the engine in accordance with the manufacturer’s periodic service schedule
• ensure that repairs are performed by trained and qualified personnel
• follow the manufacturer’s maintenance procedures
• use specified replacement parts, NEVER use replacement parts of lesser quality
• use recommended tools
• determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
safety of personnel nor jeopardize the safe operation of the vehicle
• support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, lift
the vehicle in accordance with the manufacturer’s instructions
• maintain the vehicle in an area away from exposed flame or persons who are smoking
• be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated
• test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian traf-
fic
• keep complete records of the maintenance history of the vehicle

SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Page 4 Owner’s Guide
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the
skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or
death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury, refer the repair or mainte-
nance to a qualified mechanic.
VENTILATION
Store away from furnaces, stoves, water heaters or other appliances that have pilot lights or other ignition sources because
they can ignite fuel vapors. Always store in a well ventilated area. Ventilation prevents gasoline fumes from accumulating.
Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water heat-
ers and furnaces.
Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area. Carbon mon-
oxide is a dangerous gas that can cause unconsciousness and is potentially lethal.

Owner’s Guide Page 5
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
LABELS AND PICTOGRAMS
1.
2.
KEEP HANDS AND FINGERS
AWAY FROM HOT SURFACES
KEEP HANDS AND CLOTHING AWAY
FROM DRIVE BELT AND PULLEY’S
KEEP HANDS AND FINGERS AWAY
FROM FAN BLADES

Page 6 Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:

Owner’s Guide Page 7
GENERAL SPECIFICATION
TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION
TITLE PAGE NO.
EXCEED HYBRID TECHNOLOGY SYSTEM - GAS ENGINE SPECIFICATIONS ............................................................................................... 8

GENERAL SPECIFICATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Page 8 Owner’s Guide
MODEL: FREEDOM EXCEED
SHUTTLE 2+2 EXCEED
SHUTTLE 2+2 HS EXCEED
2Five TWO-PASSENGER EXCEED
2Five FOUR-PASSENGER EXCEED
FEATURE: EXCEED HYBRID TECHNOLOGY SYSTEM
YEAR: 2012
Spark Plug Gap: 0.030 in (0.76 mm)
Spark Plug Torque: 180 lb-in (20 Nm)
Armature Air Gap: 0.010 - 0.014 in (0.25 - 0.36 mm)
Intake Valve Clearance: 0.004 - 0.006 in (0.10 - 0.15 mm)
Exhaust Valve Clearance: 0.009 - 0.011 in (0.23 - 0.28 mm)
TUNE-UP SPECIFICATIONS *
ENGINE: 12S435931009 - Horizontal Shaft, 9 GROSS TORQUE 900 SERIES
Model: 120000 Stroke: 2.200 in (55.88 mm)
Displacement: 12.48 ci (205 cc) Engine Oil Capacity: 18 - 20 oz (0.54 - 0.59 L)
Bore: 2.688 in (68.28 mm)
ENGINE SPECIFICATIONS
* Engine power will decrease 3.5% for each 1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6° C)
above 77° F (25° C). The engine will operate satisfactorily at an angle up to 15°. Refer to the equipment operator’s
manual for safe allowable operating limits on slopes.

Owner’s Guide Page 9
INTRODUCTION
TABLE OF CONTENTS FOR INTRODUCTION SECTION
TITLE PAGE NO.
FEATURES.......................................................................................................................................................................................................... 11
ON/OFF Switch ......................................................................................................................................................................................... 11
Choke Control............................................................................................................................................................................................ 12
Fuel Tank Cap (Gauge)............................................................................................................................................................................. 12
Inverter Outlet............................................................................................................................................................................................ 12
Dipstick...................................................................................................................................................................................................... 12

Page 10 Owner’s Guide
INTRODUCTION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:

Owner’s Guide Page 11
INTRODUCTION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
FEATURES
General Information
If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key
switch in the ‘OFF’ position.
1. ON/OFF Switch
Located on the dash panel, is a three position switch. To turn ON the Exceed unit, press the top half of the switch. When
unit starts, release and the switch will default to the middle position. The batteries start charging when the exceed unit is
switched ON. Exceed unit is turned OFF by pressing the bottom half of the switch.
NOTICE
1
3
26
4
5
Oil Access Panel

INTRODUCTION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Page 12 Owner’s Guide
2. Choke Control
Choke is usually unnecessary when restarting a warm engine.
Use of the choke may be needed for cold starts or if the exceed unit does not start while pressing the Exceed Switch. Press
the choke button (not more than 10 seconds) while pressing the Exceed switch and release when the Exceed unit starts.
3. Fuel tank cap (Gauge)
Fuel tank cap has a gauge to check amount of fuel available.
4. Inverter outlet
An inverter outlet is available on cup console as shown and is rated at a maximum of 400 watts.
5. Dipstick
Dipstick is located under the oil access panel which is used to check oil level.
Remove the dipstick and wipe with a clean cloth. Insert and tighten the dipstick. Remove the dipstick and check the oil level. It
should be at the top of the full indicator on the dipstick.
6. Red Indicator Light
Located on the dash panel, signals if the Exceed generator system disengages due to excessive discharged batteries.
NOTICE

Owner’s Guide Page 13
OPERATING PROCEDURES
TABLE OF CONTENTS FOR OPERATING PROCEDURES SECTION
TITLE PAGE NO.
EXCEED HYBRID UNIT by E-Z-GO.................................................................................................................................................................... 15
BEFORE INITIAL USE......................................................................................................................................................................................... 15
OPERATING THE VEHICLE................................................................................................................................................................................ 16
Cold Starting.............................................................................................................................................................................................. 16
Starting and Driving................................................................................................................................................................................... 16
Fuel............................................................................................................................................................................................................ 17