Fagor CNC 8060 User manual

(Ref: 1709)
8060
8065
CNC
Installation manual.

BLANK PAGE
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MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checksthestatusofthefollowingsafetyelements. If any of them is disabled, the
CNC shows the following warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGORAUTOMATIONshallnotbeheldresponsible foranypersonalinjuriesor
physicaldamage caused or sufferedby the CNCresultingfromany of thesafety
elements being disabled.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictionsbetweenthedocumentinSpanishanditstranslations,thewording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
HARDWARE EXPANSIONS
FAGORAUTOMATION shallnotbe heldresponsiblefor anypersonalinjuriesor
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGORAUTOMATION shallnotbe heldresponsiblefor anypersonalinjuriesor
physical damage caused or suffered by the CNC due a computer virus in the
system.
Ifacomputervirusisfoundinthesystem,theunitwillnolongerbeunderwarranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
withoutFagorAutomation’sconsent.Unauthorizedcopyingordistributingofthis
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
Allthetrademarksappearinginthemanualbelongtothecorrespondingowners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
Thecontentofthismanualanditsvalidityfortheproductdescribedherehasbeen
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updatedimplementingthenecessarycorrectionsinalateredition.Weappreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.

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INDEX
About the product - CNC 8060 ....................................................................................................11
About the product - CNC 8065 ................................................................................................... 15
Declaration of CE conformity and warranty conditions............................................................... 19
Version history - CNC 8060 ........................................................................................................ 21
Version history - CNC 8065 ........................................................................................................ 27
Safety conditions ........................................................................................................................ 33
Returning conditions................................................................................................................... 37
CNC maintenance ...................................................................................................................... 39
[1] INSTALLATION MANUAL.
CHAPTER 1 SOFTWARE INSTALLATION.
1.1 Software installation at the CNC.................................................................................... 43
1.1.1 Work modes and software protection at the CNC......................................................45
1.2 Software installation at the PC (simulator)..................................................................... 48
1.3 Updating the software version. ...................................................................................... 50
1.3.1 Software update and incompatibilities (8060)............................................................ 51
1.3.2 Software update and incompatibilities (8065)............................................................ 52
1.4 Requirements before and after CNC setup.................................................................... 53
1.5 Installation of third-party software (CNC 8065 only). ..................................................... 54
1.6 Software configuration................................................................................................... 55
1.6.1 MTB (Machine Tool Builder) folder. ........................................................................... 56
1.6.2 USERS folder............................................................................................................. 57
CHAPTER 2 MACHINE PARAMETERS.
2.1 Parameter matching between the CNC and the Sercos drive. ...................................... 61
2.2 Parameters to verify before the startup.......................................................................... 63
2.3 General machine parameters. ....................................................................................... 65
2.3.1 Channel configuration................................................................................................ 65
2.3.2 Configuring the axes of the system............................................................................ 66
2.3.3 Configuration of a tandem system. ............................................................................ 67
2.3.4 Configuration of a gantry axis. ................................................................................... 71
2.3.5 Configuration of a multi-axis group. ........................................................................... 74
2.3.6 Configuring the spindles of the system...................................................................... 76
2.3.7 Time setting (system)................................................................................................. 77
2.3.8 Sercos bus configuration............................................................................................ 79
2.3.9 Mechatrolink bus configuration. ................................................................................. 80
2.3.10 CAN bus configuration. .............................................................................................. 81
2.3.11 Serial line configuration.............................................................................................. 82
2.3.12 MODBUS. .................................................................................................................. 83
2.3.13 Default conditions (sytem).......................................................................................... 84
2.3.14 Arithmetic parameters................................................................................................ 85
2.3.15 Cross compensation table.......................................................................................... 87
2.3.16 Volumetric compensation tables................................................................................ 90
2.3.17 Execution times.......................................................................................................... 93
2.3.18 Numbering of the digital inputs (CANfagor bus)......................................................... 94
2.3.19 Numbering of the digital outputs (CANfagor bus). ..................................................... 95
2.3.20 Numbering of the digital inputs (CANopen bus)......................................................... 96
2.3.21 Numbering of the digital outputs (CANopen bus)....................................................... 98
2.3.22 Numbering of analog inputs for temperature sensors PT100. ................................. 100
2.3.23 Probe setting............................................................................................................ 101
2.3.24 Shared PLC memory................................................................................................ 103
2.3.25 Management of local I/O.......................................................................................... 103
2.3.26 Synchronized switching............................................................................................ 104
2.3.27 PWM (Pulse-Width Modulation)............................................................................... 105
2.3.28 Power control........................................................................................................... 106
2.3.29 Gap control............................................................................................................... 107
2.3.30 Leapfrog................................................................................................................... 112
2.3.31 Compensating the dispersion by the CO2 laser path............................................... 113
2.3.32 Backup of non-volatile data...................................................................................... 115
2.3.33 Tool offset and wear................................................................................................. 115
2.3.34 Spindle synchronization........................................................................................... 116

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2.3.35 Define the number of jog panels and their relationship with the channels............... 116
2.3.36 PLC type.................................................................................................................. 117
2.3.37 Rename the axes and the spindles.......................................................................... 117
2.3.38 Zero offsets.............................................................................................................. 118
2.3.39 Remote module RCS-S (Sercos Counter)............................................................... 118
2.3.40 Access to the parameter table of the channel.......................................................... 119
2.4 General machine parameters. Execution channels..................................................... 120
2.4.1 Channel configuration.............................................................................................. 120
2.4.2 Configuring the axes of the channel. ....................................................................... 121
2.4.3 Configuring the spindles of the channel................................................................... 124
2.4.4 Configuration of the C axis....................................................................................... 125
2.4.5 Time setting (channel). ............................................................................................ 126
2.4.6 Configuration of the HSC mode (channel)............................................................... 127
2.4.7 Virtual tool axis......................................................................................................... 131
2.4.8 Default conditions (channel). ................................................................................... 132
2.4.9 Arc center correction................................................................................................ 139
2.4.10 Behavior of the feedrate and the feedrate override. ................................................ 140
2.4.11 Override of the dynamics for HSC........................................................................... 141
2.4.12 Movement of the independent axes......................................................................... 141
2.4.13 Definition of the subroutines. ................................................................................... 142
2.4.14 Tabletop probe position. .......................................................................................... 145
2.4.15 Block search. ........................................................................................................... 147
2.4.16 Interruption subroutines. .......................................................................................... 147
2.4.17 Machining feedrate. ................................................................................................. 148
2.4.18 Rapid traverse for the automatic mode.................................................................... 149
2.4.19 Maximum acceleration and jerk on the tool path. .................................................... 150
2.4.20 Maximum frequency on the tool path....................................................................... 150
2.4.21 Resonance frequency of the machine. .................................................................... 151
2.4.22 "Retrace" function. ................................................................................................... 151
2.4.23 Withdrawal the tool. ................................................................................................. 152
2.4.24 Master spindle.......................................................................................................... 152
2.5 Machine parameters for the axes and spindles........................................................... 153
2.5.1 Belonging to the channel. ........................................................................................ 153
2.5.2 Type of axis and drive.............................................................................................. 154
2.5.3 Configuring a Sercos drive....................................................................................... 155
2.5.4 Configuring a Mechatrolink drive. ............................................................................ 158
2.5.5 Hirth axis.................................................................................................................. 159
2.5.6 Axis configuration for lathe type machines. ............................................................. 160
2.5.7 Synchronization of axes and spindles...................................................................... 161
2.5.8 Configuration of the rotary axes............................................................................... 162
2.5.9 Module configuration (rotary axes and spindle)....................................................... 164
2.5.10 Configuration of the C axis....................................................................................... 165
2.5.11 Configuration of the spindle..................................................................................... 166
2.5.12 Spindle override change while threading................................................................. 168
2.5.13 Software axis limits.................................................................................................. 169
2.5.14 Work zones.............................................................................................................. 170
2.5.15 Runaway protection and tendency test.................................................................... 170
2.5.16 PLC Offset. .............................................................................................................. 171
2.5.17 Dwell for dead axes. ................................................................................................ 172
2.5.18 Radius / diameter..................................................................................................... 173
2.5.19 Home search............................................................................................................ 174
2.5.20 Configuration of the probing movement................................................................... 176
2.5.21 Repositioning of the axes in tool inspection............................................................. 178
2.5.22 Configuration of the independent axis. .................................................................... 178
2.5.23 Configure the maximum safety limit for the feedrate and for the speed. ................. 179
2.5.24 JOG mode................................................................................................................ 180
2.5.25 Leadscrew error compensation................................................................................ 185
2.5.26 Filters to eliminate resonance frequency................................................................. 188
2.5.27 Work sets................................................................................................................. 191
2.6 Machine parameters for the axes. Work sets. ............................................................. 192
2.6.1 Feedback resolution................................................................................................. 192
2.6.2 Loop setting. ............................................................................................................ 196
2.6.3 Backlash compensation........................................................................................... 196
2.6.4 Backlash compensation with an additional command pulse.................................... 197
2.6.5 Adjustment of rapid traverse G00 and maximum speed.......................................... 200
2.6.6 Rapid traverse for the automatic mode.................................................................... 202
2.6.7 Gain setting.............................................................................................................. 203
2.6.8 Linear acceleration................................................................................................... 207
2.6.9 Trapezoidal and square sine acceleration. .............................................................. 209
2.6.10 Enable specific acceleration values for movements in G0....................................... 212
2.6.11 Linear acceleration (G0 movements)....................................................................... 213
2.6.12 Trapezoidal and square sine acceleration (G0 movements). .................................. 214
2.6.13 Configuration of the HSC mode............................................................................... 216
2.6.14 Home search............................................................................................................ 218
2.6.15 Following error. ........................................................................................................ 223

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2.6.16 Axis lubrication.........................................................................................................226
2.6.17 Module configuration (rotary axes and spindle)....................................................... 227
2.6.18 Spindle speed. ......................................................................................................... 228
2.6.19 Analog command setting.......................................................................................... 229
2.6.20 Number of the analog output and of the feedback input associated with the axis. ..230
2.6.21 Set the drive associated with the axes of a multi-axis group. ..................................233
2.6.22 Feedback type.......................................................................................................... 233
2.6.23 Encoder Information................................................................................................. 234
2.6.24 EnDat transmission format....................................................................................... 235
2.6.25 SSI Feedback type................................................................................................... 236
2.6.26 Delay estimate at the drive....................................................................................... 241
2.6.27 Correction of bus and drive delay. ........................................................................... 241
2.7 Machine parameters for JOG mode............................................................................. 242
2.7.1 Handwheel configuration.......................................................................................... 242
2.7.2 Configure the jog keys. ............................................................................................ 244
2.7.3 Configure the user keys as jog keys........................................................................ 246
2.7.4 HBLS portable operator panel.................................................................................. 247
2.7.5 Example of how to set the handwheels and jog keys. ............................................. 248
2.8 Machine parameters for the M function table............................................................... 252
2.8.1 M function table........................................................................................................ 252
2.9 Machine parameters for kinetics.................................................................................. 254
2.9.1 Kinematics configuration.......................................................................................... 255
2.9.2 Definition of the spindle kinetics (types 1 through 8)................................................ 259
2.9.3 Definition of the table kinetics (types 9 through 12)................................................. 263
2.9.4 Definition of the kinematics of the spindle - table (types 13 through 16).................. 268
2.9.5 Definition of the spindle kinetics (types 17 through 24)............................................ 273
2.9.6 Definition of the –C– axis kinematics (types 41 through 42).................................... 277
2.9.7 Definition of the –C– axis kinematics (type 43) ....................................................... 279
2.9.8 Vectorial definition of spindle kinematics (type 50).................................................. 280
2.9.9 Vectorial definition of table kinematics (type 51)...................................................... 284
2.9.10 Vectorial definition of spindle-table kinematics (type 52)......................................... 288
2.9.11 Definition of the OEM kinematics (types 100 through 105)...................................... 295
2.9.12 Configuration of angular transformations................................................................. 296
2.9.13 Configuration of angular transformations (parameters). .......................................... 297
2.10 Machine parameters for the magazine. ....................................................................... 299
2.10.1 Tool magazine configuration.................................................................................... 299
2.10.2 Magazine data.......................................................................................................... 300
2.10.3 Tool magazine management.................................................................................... 301
2.10.4 Types of tool magazine............................................................................................ 303
2.11 Machine parameters for HMI (Interface)...................................................................... 305
2.11.1 Main window dimensions and resolution.................................................................. 305
2.11.2 Customizing the softkeys......................................................................................... 306
2.11.3 Interface setting........................................................................................................307
2.11.4 Keyboard configuration. ........................................................................................... 309
2.11.5 Simulated jog keyboard............................................................................................ 312
2.11.6 CNC shut down........................................................................................................ 312
2.11.7 Graphics configuration. ............................................................................................ 313
2.12 OEM machine parameters........................................................................................... 314
2.12.1 Reading drive (Sercos or Mechatrolink) variables. .................................................. 314
2.12.2 Generic OEM parameters........................................................................................ 316
2.12.3 Cam editor................................................................................................................ 318
CHAPTER 3 INTRODUCTION TO THE PLC.
3.1 PLC program................................................................................................................ 320
3.2 Modular structure of the PLC program......................................................................... 321
3.3 PLC program execution. .............................................................................................. 322
3.4 PLC resources. ............................................................................................................ 323
3.4.1 Numbering of the physical inputs and outputs. ........................................................ 326
3.5 Operation of a timer..................................................................................................... 328
3.5.1 Monostable mode. TG1 input................................................................................... 330
3.5.2 Delayed activation mode. TG2 input........................................................................ 332
3.5.3 Delayed deactivation mode. TG3 input.................................................................... 334
3.5.4 Signal limiting mode. TG4 Input............................................................................... 336
3.6 Operation of a counter................................................................................................. 338
CHAPTER 4 PLC PROGRAMMING.
4.1 Directing instructions.................................................................................................... 343
4.2 Consulting instructions................................................................................................. 347
4.2.1 Simple consulting instructions.................................................................................. 347
4.2.2 Flank detection instructions...................................................................................... 348
4.2.3 Comparing instructions. ........................................................................................... 349
4.3 Operators and symbols................................................................................................ 350
4.4 Action instructions........................................................................................................ 351

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4.4.1 Assignment binary instructions................................................................................ 352
4.4.2 Conditional binary instructions................................................................................. 353
4.4.3 Sequence breaking action instructions.................................................................... 354
4.4.4 Arithmetic action instructions................................................................................... 355
4.4.5 Logic action instructions........................................................................................... 357
4.4.6 Specific action instructions....................................................................................... 359
4.4.7 Action instruction of the electronic cam. ................................................................. 362
4.4.8 Instructions for independent move: positioning. ...................................................... 364
4.4.9 Instructions for independent move: synchronization. .............................................. 366
4.4.10 Instructions for coordinate latching using a probe or digital input............................ 368
4.5 Considerations for some functions. ............................................................................. 372
4.5.1 Work zones.............................................................................................................. 372
4.6 Summary programming commands............................................................................. 374
CHAPTER 5 CNC-PLC COMMUNICATION.
5.1 Auxiliary –M– functions................................................................................................ 378
5.1.1 Special considerations with the multi-spindle option and channels. ........................ 379
5.2 Auxiliary –H– functions. ............................................................................................... 380
5.2.1 Special considerations with the multi-spindle option and channels. ........................ 381
5.3 Auxiliary –S– function. ................................................................................................. 382
5.3.1 Special considerations with the multi-spindle option and channels. ........................ 383
5.4 Transferring auxiliary functions -M-, -H-, -S-................................................................ 384
5.4.1 Synchronized transfer.............................................................................................. 385
5.4.2 Non-synchronized transfer....................................................................................... 386
5.5 Displaying PLC errors and messages. ........................................................................ 387
CHAPTER 6 LOGIC CNC INPUTS AND OUTPUTS.
6.1 General consulting signals........................................................................................... 390
6.2 Consulting signals for axes and spindles..................................................................... 400
6.3 Consulting signals for the spindle................................................................................ 406
6.4 Consultation signals of the independent interpolator................................................... 408
6.5 Consulting logic signals; laser. .................................................................................... 410
6.6 Tool manager consulting signals. ................................................................................ 412
6.7 Keystroke consulting signals. ...................................................................................... 414
6.8 General modifiable signals. ........................................................................................ 418
6.9 Modifiable signals for axes and spindles. .................................................................... 429
6.10 Spindle modifiable signals. .......................................................................................... 433
6.11 Modifiable logic signals; laser...................................................................................... 437
6.12 Modifiable signals of the independent interpolator. ..................................................... 439
6.13 Tool manager modifiable signals................................................................................. 440
6.14 Keystroke modifiable signals. ...................................................................................... 443
CHAPTER 7 TOOL AND MAGAZINE MANAGEMENT.
7.1 Types of tool magazine................................................................................................ 451
7.2 Tool table, active tool table and tool magazine table................................................... 453
7.3 Communication between manager and PLC............................................................... 454
7.3.1 Manager --> PLC communication............................................................................ 455
7.3.2 PLC --> Manager communication............................................................................ 456
7.3.3 Manager Emergency................................................................................................ 458
7.3.4 Tool monitoring. ....................................................................................................... 459
7.4 Variables related to tool magazine management. ....................................................... 460
7.5 Tool loading and unloading from the magazines......................................................... 461
7.6 Magazine-less system. ................................................................................................ 462
7.6.1 Valid operations and marks activated by the PLC with each one of them............... 463
7.6.2 Detailed description of the operations of the magazine........................................... 464
7.6.3 Basic PLC programming.......................................................................................... 464
7.7 Turret type magazine................................................................................................... 465
7.7.1 Valid operations and marks activated by the PLC with each one of them............... 466
7.7.2 Detailed description of the operations of the magazine........................................... 468
7.7.3 Communication between the PLC and the M06 subroutine..................................... 470
7.7.4 Program of the M06 subroutine. .............................................................................. 471
7.7.5 Basic PLC programming.......................................................................................... 473
7.8 Synchronous magazine without changer arm.............................................................. 474
7.8.1 Valid operations and marks activated by the PLC with each one of them............... 475
7.8.2 Detailed description of the operations of the magazine........................................... 477
7.8.3 Communication between the PLC and the M06 subroutine..................................... 480
7.8.4 Program of the M06 subroutine. .............................................................................. 481
7.8.5 Basic PLC programming.......................................................................................... 483
7.9 Synchronous magazine with changer arm and 1 claw ................................................ 484
7.9.1 Valid operations and marks activated by the PLC with each one of them............... 485
7.9.2 Detailed description of the operations of the magazine........................................... 487

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7.9.3 Communication between the PLC and the M06 subroutine..................................... 490
7.9.4 Program of the M06 subroutine................................................................................ 491
7.9.5 Basic PLC programming.......................................................................................... 494
7.10 Synchronous magazine with changer arm and 2 claws............................................... 496
7.10.1 Valid operations and marks activated by the PLC with each one of them............... 497
7.10.2 Detailed description of the operations of the magazine. .......................................... 499
7.10.3 Communication between the PLC and the M06 subroutine..................................... 502
7.10.4 Program of the M06 subroutine................................................................................ 503
7.10.5 Basic PLC programming.......................................................................................... 506
7.11 Asynchronous magazine with changer arm................................................................. 508
7.11.1 Valid operations and marks activated by the PLC with each one of them............... 509
7.11.2 Detailed description of the operations of the magazine. .......................................... 511
7.11.3 Communication between the PLC and the M06 subroutine..................................... 515
7.11.4 Program of the M06 subroutine................................................................................ 516
7.11.5 Basic PLC programming.......................................................................................... 519
CHAPTER 8 KEYBOARD SIMULATION VIA THE PLC. KEY CODES.
8.1 Selecting the language and the keyboard distribution. ................................................ 521
8.2 Key codes.................................................................................................................... 523
8.2.1 Keyboard shortcuts. CNC's own keys...................................................................... 524
8.3 Consulting the last key accepted by the CNC.............................................................. 525
8.4 Keyboard simulation via the PLC................................................................................. 525
8.5 Key codes depending on keyboard layout................................................................... 527
8.5.1 Scan codes. "Spanish (Spain)” keyboard layout...................................................... 527
8.5.2 Scan codes. Keyboard distribution "English (United States)".................................. 528
8.6 Example. Keyboard simulation via the PLC................................................................. 529
CHAPTER 9 CNC VARIABLES.
[2] CONCEPTS.
CHAPTER 10 GENERAL SETUP.
10.1 Configure the name and number of axes and spindles. .............................................. 535
10.1.1 Configure the number of axes and spindles of the system...................................... 536
10.1.2 Configure the number of axes and spindles of the channels................................... 537
10.2 Configuration examples. .............................................................................................. 538
10.2.1 Milling machine with 1 channel, 3 axes and 1 spindle. ............................................539
10.2.2 Milling machine with 1 channel, 5 axes (2 free) and 1 spindle................................. 540
10.2.3 Milling machine with 3 channels, 9 axes and 2 spindles.......................................... 541
10.2.4 Lathe with 1 channel, 3 axes and 1 spindle. Configuration of "plane" type axes..... 543
10.2.5 Lathe with 1 channel, 3 axes and 1 spindle. Configuration of trihedron type axes.. 544
10.2.6 Lathe with 1 channel, 3 axes (1 free) and 1 spindle. Configuration of "plane" type axes.
545
10.2.7 Lathe with 2 channels, 4 axes and 2 spindles. Configuration of "plane" type axes. 546
10.2.8 Lathe with 3 channels, 6 axes and 2 spindles. Configuration of "plane" type axes. 547
CHAPTER 11 CONFIGURING AN AXIS.
11.1 Configure an axis as rotary axis................................................................................... 549
11.2 Configure two axes as a tandem axis.......................................................................... 552
11.2.1 Tandem axis configuration. Machine parameters.................................................... 553
11.2.2 Effect of the preload................................................................................................. 555
11.2.3 Tandem axis configuration. Block diagram.............................................................. 557
11.2.4 Tandem related variables......................................................................................... 559
11.2.5 Tandem adjustment procedure................................................................................ 560
11.3 Analog axes................................................................................................................. 561
11.3.1 Configure the number of the analog output and of the feedback input.................... 561
11.3.2 Configure 2 axes with the same feedback input and analog output......................... 563
11.4 Multi-axis management................................................................................................ 564
11.4.1 Configuration of a multi-axis group. Machine parameters........................................ 566
11.4.2 Configuration of a multi-axis group. The PLC routine generates an error................ 569
11.4.3 Changing the set and the gear at the CNC and at the drive.................................... 570
11.4.4 Configuration examples. .......................................................................................... 571
11.5 Home search................................................................................................................573
11.5.1 Home search (axes and spindles)............................................................................ 575
11.5.2 Home search (gantry axes)...................................................................................... 578
11.6 Software limits of the axes........................................................................................... 580
11.6.1 How to set the software travel limits......................................................................... 582
11.6.2 Set the tolerance for an axis located at the software travel limits............................ 584

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CHAPTER 12 VOLUMETRIC COMPENSATION.
12.1 Setup. .......................................................................................................................... 587
12.1.1 General; machine parameters. ................................................................................ 587
12.1.2 PLC. General modifiable signals.............................................................................. 589
12.1.3 File containing basic volumetric compensation data................................................ 590
12.1.4 Sequence to define the values in the file. ................................................................ 591
12.2 Variables...................................................................................................................... 593
12.2.1 Variables. General; machine parameters. ............................................................... 593
12.2.2 Variables. General modifiable signals...................................................................... 594
12.2.3 Variables. Volumetric compensation........................................................................ 595
12.3 Error messages (cause and solution).......................................................................... 596
CHAPTER 13 CONFIGURING IN HSC MODE (HIGH SPEED CUTTING).
13.1 Configuration of the HSC mode................................................................................... 600
13.2 Influence of the type of acceleration and of the filters in HSC mode........................... 604
13.3 Procedure for analysis and adjustment of the HSC..................................................... 605
13.4 Summary of the useful variables to analyze the HSC. ................................................ 608
13.4.1 Analysis of the loop time (cycle time) at the CNC.................................................... 608
13.4.2 Analysis of the loop time (cycle time) in the channel. .............................................. 608
13.4.3 Variables associated with feedrate limitation........................................................... 609
13.4.4 Variables associated with the FEEDRATE on the tool path. ................................... 610
13.4.5 Variables associated with the block being executed................................................ 611
13.4.6 Variables associated with the coordinates in the loop. ............................................ 611
13.4.7 Variables associated with the velocity in the loop.................................................... 612
13.4.8 Variables associated with the velocity command and the feedback........................ 612
13.5 The loops and the variables. ....................................................................................... 613
CHAPTER 14 SUBROUTINES.
14.1 Run subroutines from RAM (extension *.fst). .............................................................. 617
14.2 Subroutine associated with the start............................................................................ 618
14.2.1 Configure the subroutines........................................................................................ 618
14.3 Subroutine associated with the reset........................................................................... 619
14.3.1 Configure the subroutines........................................................................................ 619
14.4 Subroutine associated with 8055-MC and 8055-TC programs (subroutines 9998 and
9999)............................................................................................................................ 621
14.4.1 Configure the subroutines........................................................................................ 621
14.5 Subroutines associated with the kinematics calibration cycle. .................................... 622
14.5.1 Configure the subroutines........................................................................................ 622
14.6 Subroutines associated with the tool calibration cycle. ............................................... 623
14.6.1 Configure the subroutines........................................................................................ 623
14.6.2 Example of a subroutine. ......................................................................................... 624
14.7 Subroutines associated with the part measuring cycle. .............................................. 625
14.7.1 Configure the subroutines........................................................................................ 625
14.7.2 Example of a subroutine. ......................................................................................... 626
14.8 Subroutine associated with the tool change (function T)............................................. 627
14.8.1 Configure the subroutines........................................................................................ 627
14.9 Subroutine associated with the tool change (function M6). ......................................... 628
14.9.1 Configure the subroutines........................................................................................ 628
14.10 Subroutine associated with function G74. ................................................................... 629
14.10.1 Configure the subroutines........................................................................................ 629
14.11 Subroutines associated with M functions..................................................................... 630
14.11.1 Configure the subroutines. ...................................................................................... 630
14.11.2 Variables.................................................................................................................. 630
14.12 OEM subroutines associated with functions G180 to G189 / G380 to G399............... 631
14.12.1 Configure the subroutines........................................................................................ 631
14.12.2 Variables.................................................................................................................. 631
14.13 Interruption subroutines............................................................................................... 632
14.13.1 Configure the subroutines........................................................................................ 632
14.13.2 Variables.................................................................................................................. 632
14.14 Subroutine associated with the command #INITIALSUB. .......................................... 633
14.14.1 Configure the subroutines. ...................................................................................... 633
14.14.2 Variables.................................................................................................................. 633
14.15 Subroutine associated with the command #PIERCING. ............................................. 634
14.15.1 Configure the subroutines. ...................................................................................... 634
14.15.2 Variables.................................................................................................................. 635
14.16 Subroutine associated with the command #CUTTING ON and #CUTTING OFF. ...... 636
14.16.1 Configure the subroutines. ...................................................................................... 636
14.16.2 Variables.................................................................................................................. 637
14.17 Subroutine associated with the command #FINALSUB. ............................................ 638
14.17.1 Configure the subroutines. ...................................................................................... 638
14.17.2 Variables.................................................................................................................. 638
14.18 User subroutines associated with functions G500 to G599......................................... 639

Installation manual.
CNC 8060
CNC 8065
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(REF: 1709)
14.18.1 Configure the subroutines. ...................................................................................... 639
14.19 User subroutines associated with functions G8000 to G8999..................................... 640
14.19.1 Configure the subroutines. ...................................................................................... 640
14.20 Assistance for subroutines........................................................................................... 641
14.20.1 Subroutine help files................................................................................................. 641
14.20.2 List of available subroutines..................................................................................... 643
CHAPTER 15 HARDWARE.
15.1 Management of several keyboards. ............................................................................ 645
15.1.1 How to configure the feature.................................................................................... 645
15.1.2 Operation of the jog panels...................................................................................... 650
15.2 Configure a handwheel as "feed handwheel". ............................................................. 651
15.3 Assigning a help text to the graphic softkeys and to the CNC status icon................... 653
15.4 Remote module RCS-S. .............................................................................................. 654
15.4.1 Configure the module like as a node of the Sercos bus........................................... 655
15.4.2 Configure the analog outputs................................................................................... 655
15.4.3 Configuration of the feedback inputs........................................................................ 656
15.4.4 Configure the feedback input for a handwheel......................................................... 656
15.4.5 Disabling the feedback input alarms........................................................................ 657
15.4.6 Parameter setting example...................................................................................... 658
15.5 Number the digital inputs and outputs of the CANopen bus........................................ 660
15.5.1 Example. I/O numbering via machine parameters................................................... 662
15.6 Configure the PT100 inputs......................................................................................... 666
15.6.1 CNC variables.......................................................................................................... 667
CHAPTER 16 LASER.
16.1 Laser. Gap control. ...................................................................................................... 669
16.1.1 Connecting the gap sensor...................................................................................... 671
16.1.2 Adjusting the axis that controls the gap. .................................................................. 672
16.1.3 Configuring the gap.................................................................................................. 673
16.1.4 Configuring the gap sensor...................................................................................... 674
16.1.5 Adjusting the sensor position loop. .......................................................................... 675
16.1.6 PLC signals.............................................................................................................. 676
16.1.7 Gap compensation examples. ................................................................................. 677
16.1.8 Operating the PLC to remove the axis associated with the gap control................... 678
CHAPTER 17 CALCULATION OF THE KINEMATICS DIMENSIONS.
17.1 Angular spindle. Calculation of the dimensions using a probe. ................................... 680
17.2 Angular spindle. Calculation of the dimensions using a dial indicator. ........................ 686
17.3 Rotary table. Calculation of the dimensions using a probe.......................................... 690
CHAPTER 18 REMOTE OPENPCS (ONLY FOR CNC 8065).

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