Falcon PB-BA2 Assembly instructions

Metal Storage Box
Instructions for Assembly
Requires two people and takes 1 hour for lnstallation.
Quick & Easy Assembly
Ridge Reinforced Walls
Available in Various Sizes
PB-BA2

BEFORE YOU START
Owner's Manual
Prior to installation, it is important that you contact your local government authority to
determine if building approval is required. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more
enjoyable.
Assembly instructions
Instructions are supplied in this manual and contain all appropriate information for your
building model. Review all instructions before you begin. During assembly, follow the
step sequence carefully for correct results .Please be aware: this unit takes two people
about one full day to complete.
Parts
Check to be sure that you have all the necessary parts for the building.
Separate contents of the carton by the part number while reviewing parts list.
Familiarize yourself with the hardware and fasteners for easier use during construction.
These are packaged within the carton. Note that extra fasteners have been supplied for
your convenience.
TOOLS MAY REQUIRED
Use heavy duty gloves when handling steel sheets and flashing
PLAN AHEAD
Site Selection
lAvoid overhanging trees as much as possible as leaves will make regular cleaning
necessary and broken branches are a potential hazard.
lSmall trees,bushes or fences nearby can be helpful,acting as a wind break.
Site Preparation
The site must be prepared so that the base of the shed is level all round and checking
with a spirit level is required.
The base can be constructed by treated timber or concrete,in order to stop the moisture
getting into the shed.The shed is not designed to be built onto lawn directly.Also the
ground will get muddy during rainy days.
If a concrete pad is made,it is important that this slopes towards the edges to prevent
water ingress.
Time must be allowed for any concrete or cement to dry before building the shed on top.
Bases can also be constructed from bricks,blocks,or mounted on a concrete pad.
The bricks or blocks should be cemented onto firm and level concrete footings and the
frame drilled and screwed to the base.
IMPORTANT NOTES:
lFind someone to help you:it is much easier with someone to hold parts,pass tools
ect.Also some steps require two people to lift structures together.This is not very
heavy work so would suit most able-bodied people.
lAllow plenty of time:rushing often causes errors and the re-doing of incorrect
assemblies.If you have never built a shed before,it can take most of a day to carefully
complete the construction.
lHave the right tools to hand.
lSafety clothing as recommended in the 'Tools' section.
lIdeally lat out the parts and check that all are present before commencing
construction.Lay on cloths or plastic sheets if there is any risk of scratching the parts.
lTighten all nuts carefully,being sure not to miss any.Check the frame is square and
using a spirit level to check that it is upright.
PLAN AHEAD
Watch the weather:
Please be sure the day you select for installation is dry and calm.
DO NOT attempt to assemble your shed in windy weather
because of risk of damage to panels, or personal injury. Be careful
of wet or muddy ground.
Teamwork:
Whenever possible, two or more people should work together to
assemble the building. One person can position parts or panels
while the other is able to handle the fasteners and the tools.

PART
NO. Qty.
-3-
BA2
C1
C2
C3
2
1
1
G2
B1 1
1
B2
G3 2
350X130-80N
643mm
603mm
2
603mm
603mm
S5
S7
F1
F3
8
2
110
14
P1 1
P2 1
1204mm
P3 2
P4 6
506mm
506mm
P8 6
PART
NO. Qty.
1
S8 4
F8 6
1204mm
1204mm
P5 1
1246mm

BA2
-4-
S5
S5
S5
S5
S5
S5
S5
S5
P5
P1
P2
P3
P3
P4
P4
P4
P4
P4
P4
P8
P8
P8
P8
P8
P8
B2
B1
G2
G2
G3
G3
C1
C1
C2
C3

P1 x1P8 x3
P8
P8
P8
P1
P8
P8
P8
P1
P1
P6
-5-
F1x 3

C2 x1F1x 10
-6-
C3 x1
C2
C3
P1
C3
C2
F1

P2 x1P8 x3
P8
P8
P8
P2
P8
P8
P8
P2
P2
P6
-7-
F1x 3

F1x 10
-8-
C1
C1
P2
C1
C1
F1
C1 x2

-9-
P3 x2P4 x6
P4
P3
x2
P4 P4
P3
P4
F1x 6
P4
P4
P4
P3
F1

F1x 10
-10-
P4
P4 P4
P3
P4
P4 P4 P3
P4
F1

F1x 10
-11-
P1
P2
F1

-12-
F1
F1x 12
S5 x4
S5

F1x16 P5 x 1
-13-
P5
F1

-14
F1x 8S5 x4
F8
F8 x4S8 x4
F1
S8
S5 F1

B1x1
Assembly the lock as shown
B1
-15-

B2x1
B2
-16-

-17-
F1x14
S7 x2
G2 x2
x2
G2
S7
F1

BA2 x 1
F3 x 12
F2
-18-
BA2

-19-
G3 x2