Famco Hpmont HD3N-L Series User manual

FORWARD
Thank you for purchasing HD3N-L series elevator controller (HD3N-L) manufactured
by Shenzhen Hpmont Technology Co., Ltd.
This User Manual describes how to use HD3N-L and their installation wiring,
parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Email address: [e-mail]

Version and Revision Records
Time: 2020/04
Version: V1.0
Revised Chapter Revised Contents
• V1.0 publish.

CONTENTS
Chapter 1 Safety Information.................................................................................................................................. 1
1.1 Safety Definition ............................................................................................................................... 1
1.2 About Motor and Load..................................................................................................................... 1
1.3 About HD3N-L ................................................................................................................................... 2
Chapter 2 Product Information............................................................................................................................... 5
2.1 Nameplate.......................................................................................................................................... 5
2.2 Rated Value ........................................................................................................................................ 5
2.3 Technical Data ................................................................................................................................... 6
2.4 Braking Resistor ................................................................................................................................ 7
Chapter 3 Machenical Installation.......................................................................................................................... 9
3.1 Precautions ........................................................................................................................................ 9
3.2 Installation Site Requirement ......................................................................................................... 9
3.3 Installation Direction and Space .................................................................................................. 10
3.4 Dimensions and Weight................................................................................................................. 10
Chapter 4 Electrical Installation............................................................................................................................ 11
4.1 Precautions ...................................................................................................................................... 11
4.2 Peripheral Accessories Selection.................................................................................................. 11
4.2.1 Wiring Specifications of Input and Output .......................................................................................11
4.2.2 Power Terminal Lug................................................................................................................................... 12
4.3 Main Circuit Terminals and Connection ...................................................................................... 12
4.4 Control Terminals and Connection .............................................................................................. 13
4.5 Communication Terminal ............................................................................................................. 16
4.6 Meet EMC Requirement of Installation ....................................................................................... 17
4.6.1 Correct EMC Installation.......................................................................................................................... 17
4.6.2 Wiring Requirement.................................................................................................................................. 18
4.6.3 Motor Connection...................................................................................................................................... 18
4.6.4 Ground Connection................................................................................................................................... 19
4.6.5 EMI Filter........................................................................................................................................................ 19
4.6.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference..............20
Chapter 5 Operation Instructions......................................................................................................................... 21
5.1 Keypad Description ........................................................................................................................ 21
5.2 Parameter Display Status at Stop or Run.................................................................................... 22
5.3 Keypad Control Operation ............................................................................................................ 22

Chapter 6 Function Introduction.......................................................................................................................... 23
6.1 Group D: Display Parameters........................................................................................................ 24
6.1.1 D00: Status Display Parameters.............................................................................................................24
6.1.2 D01: Drive Status Parameters.................................................................................................................25
6.1.3 D02: Analogue Status Display Parameters........................................................................................ 25
6.1.4 D03: Running Status Parameters.......................................................................................................... 26
6.2 Group F: General Parameters........................................................................................................ 27
6.2.1 F00: Basic Parameters ............................................................................................................................... 27
6.2.2 F01: Protection of Parameters ...............................................................................................................28
6.2.3 F02: Start and Stop Parameters.............................................................................................................29
6.2.4 F03: Acc. and Dec. Parameters...............................................................................................................30
6.2.5 F04: Analogue Curve Parameters .........................................................................................................31
6.2.6 F05: Speed Parameters............................................................................................................................. 31
6.2.7 F06: Optimize parameters.......................................................................................................................32
6.2.8 F07: Motor parameters............................................................................................................................. 33
6.2.9 F08: Motor Vector Control Speed-loop Parameters....................................................................... 35
6.2.10 F09: Current-loop Parameters .............................................................................................................36
6.2.11 F12: Digital I/O Terminal Parameters.................................................................................................36
6.2.12 F13: Analogue I/O Terminal Parameters ..........................................................................................39
6.2.13 F14: SCI Communication Parameters ...............................................................................................40
6.2.14 F15: Display Control Parameters ........................................................................................................ 41
6.2.15 F16: Function-boost Parameters ........................................................................................................ 42
6.2.16 F17: Fault Protection Parameters....................................................................................................... 43
6.2.17 F18: PWM Control Parameters.............................................................................................................44
6.2.18 F19: Advanced Parameters................................................................................................................... 45
6.2.19 F20: Function-boost Parameters 2..................................................................................................... 47
6.3 Group Y: Manufacturer Function Parameters............................................................................. 47
Chapter 7 Elevator Application Guidance........................................................................................................... 49
7.1 Basic Commissioning Steps........................................................................................................... 49
7.1.1 Set Basic Parameters ................................................................................................................................. 49
7.1.2 Motor Auto-tuning.................................................................................................................................... 50
7.1.3 Inspection Running................................................................................................................................... 50
7.1.4 High Speed Running................................................................................................................................. 50
7.2 Terminal MS Run Application........................................................................................................ 51
7.3 Terminal Analogue Run Application............................................................................................ 53
7.4 Power-off Emergency Run Application....................................................................................... 55

Chapter 8 Troubleshooting and Maintenance ................................................................................................... 57
8.1 Troubleshooting.............................................................................................................................. 57
8.2 Reset Fault........................................................................................................................................ 59
8.3 Maintenance .................................................................................................................................... 60
Appendix A Parameters ......................................................................................................................................... 63
Appendix B Communication Protocol................................................................................................................. 77

4
Electrical Installation
A
Parameters
Elevator Application Guidance
8
Troubleshooting and Maintenance
1
Safety Information
2
Product Information
Machenical Installation
B
Communication Protocol
6
Function Introduction
5
Operation Instructions
3
7

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information
HD3N-L Series User Manual V1.0 - 1 -
Chapter 1 Safety Information
1.1 Safety Definition
Danger: A Danger contains information which is critical for avoiding safety hazard.
Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note: A Note contains information which helps to ensure correct operation of the product.
1.2 About Motor and Load
Compared to Industrial Frequency Operation
The HD3N-L series controllers are voltage-type frequency controllers and their output is PWM wave
with certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a
little higher than that at industrial frequency running.
Thermal Protection of Motor
When choose the adaptive motor, HD3N-L can effectively implement thermal protection of motor.
Otherwise it must adjust the motor protection parameters or other protection measures to ensure that
the motor is at a safe and reliable running.
Lubrication of Mechanical Devices
At long time low-speed running, provide periodical lubrication maintenance for the mechanical
devices such as gear box and geared motor etc. to make sure the drive results meet the site need.
Start and Stop HD3N-L
User should use the control terminal to start and stop HD3N-L. It is strictly forbidden to use contactor
or other switches on the input side of HD3N-L to start and stop directly, or it will damage the device.
Check the Insulation of the Motor
For the first time using the motor or after long time storage, it needs checking the insulation of the
motor. Worse insulation can cause damage to HD3N-L.
Note:
Use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than 5M ohm.
Danger
Warning
Note
1

Chapter 1 Safety Information Shenzhen Hpmont Technology Co., Ltd.
- 2 - HD3N-L Series User Manual V1.0
Requirement for Leakage Current Protector RCD
Since the device generates high leakage current which goes through the protective grounding
conductor, please install B type leakage current protector RCD on one side of the power supply.
For the selection of RCD, users need to consider the possible problems of ground leakage current in
both transient status and steady status at start and during running. It is recommended to choose
either special RCD that can suppress the higher harmonics, or general RCD that has more aftercurrent.
Warning for Ground Mass Leakage Current
The device generates mass leakage current, so users need to confirm the reliable grounding before
connect to the power supply. The grounding should comply with the local relative IEC standard.
1.3 About HD3N-L
No Capacitor or Varistor on the Output Side
Since HD3N-L output is PWM wave, it is strictly forbidden to connect capacitor for improving the
power factor or varistor for lightning protection to the output terminals so as to avoid HD3N-L fault
trip or component damage.
Contactors and Circuit Breakers Connected to the Output of HD3N-L
If circuit breaker or contactor needs to be connected between HD3N-L and the motor, be sure to
operate these circuit breakers or contactor when HD3N-L has no output, so as to avoid any damage to
HD3N-L.
Running Voltage
HD3N-L is prohibited to be used beyond the specified range of running voltage. If needed, please use
the suitable voltage regulation device to change the voltage.
Capacitor Energy Storage
When the AC power supply is cut off, capacitor of HD3N-L sustains deadly power for a while. So to
disassemble HD3N-L that is powered, please cut off the AC power supply for more than 10 minutes,
confirm the internal charge indicator is off and the voltage between (+) and (-) of the main circuit
terminals is below 36V.
Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in
some exceptions. In these cases, users need to consult Hpmont or our regional distributor.
Change Three-phase Input to Single-phase Input
For three-phase input controller, users should not change it to be single-phase input.
To use single-phase power supply, disable the input phase-loss protection function. And the bus-
voltage and current ripple will increase, which not only influences the life of electrolytic capacitor but
also deteriorates the performance of the controller. In that case, the controller must be derating and
should be 60% within rated value of controller.
Lightning Surge Protection
HD3N-L internal design has lightning surge over-current protection circuit, and has certain self-
protection capacity against the lightning.

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information
HD3N-L Series User Manual V1.0 - 3 -
Altitude and Derating
In area where altitude exceeds 1000 meters, HD3N-L should be derating since the heatsink efficiency
will be reduced because of the tenuous air.
The rated value of output current derates by 1% for each 100m increase of the altitude. I.e. for the
altitude of 4000m, derated rate is 30% for rated current of HD3N-L. Figure 1-1 is the derating curve of
rated current and the altitude.
Figure 1-1 Derating curve of rated current and altitude
70%
100%
1000m 4000m
Altitude
Controller rated current
1

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3N-L Series User Manual V1.0 - 5 -
Chapter 2 Product Information
2.1 Nameplate
2.2 Rated Value
Model Motor
(kW)
Rated Capacity
(kVA)
Rated Input
Current (A)
Rated Output
Current (A) Size
HD3N-4T7P5-L 7.5 11 19 17 Frame3
HD3N-4T011-L 11 16 28 25 Frame3
HD3N-4T015-L 15 21 35 32 Frame4
HD3N-4T018-L 18.5 24 39 37 Frame4
HD3N-4T022-L 22 30 47 45 Frame5
Product model
Motor power
Input specification
Output specification
Software version
Serial number
MODEL: HD3N-4T7P5-L
7.5kW
POWER:
3PH 380-460V 19A 50/60Hz
INPUT:
11kVA 0-460V 17A 0-100Hz
OUTPUT:
1.00Version:
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
- 6 - HD3N-L Series User Manual V1.0
2.3 Technical Data
Electrical
Input voltage Three-phase: 380 - 460V, 50/60Hz
Fluctuating within ±10%, unbalance rate <3%
Input frequency 50/60Hz ±5%
Output voltage 0V - input voltage
Output frequency 0 - 100.00Hz
Performance
Max. current 150% rated output current for 2 minutes
180% rated output current for 10 seconds
Control mode V/f, SVC
Run command Keypad, terminals, communication
Speed setting Digital setting, communication setting
Speed resulotion Digital setting: 0.01Hz
Speed control accuracy SVC: ±0.2%
Speed control range SVC: 1:100
Torque control response SVC: <200ms
Start torque SVC: 100% rated torque/0.5Hz
Torque control accuracy ±5%
Characteristic Functions
Parameter upload and
download function Achieve parameters uploading and downloading (optional keypad)
Programmable input and
output interface Input terminal function can be edited, output terminal function can be edited
Communication Standard Modbus communication protocol
Protection Functions
Power-on safety self-test Power on to conduct security checks on peripheral devices to eliminate potential
safety hazards
Overspeed protection Elevator overspeed protection function to ensure safe operation
Speed deviation protection With speed deviation detection and protection function, eliminate hidden safety
hazards
Input and output phase loss
protection Input and output phase loss automatic detection and alarm function
Temperature detection of
traction machine Real-time detection of traction machine temperature to eliminate safety hazards
Output short circuit
protection Output short-circuit effective protection function
Output short-circuit
protection Effective protection function of output phase short circuit

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3N-L Series User Manual V1.0 - 7 -
Input and Output
Digital input DI1 - DI8
Digital output DO1, DO2
Analog input AI
Analog output AO
Relay output R1A/R1B/R1C, R2A/R2C
Contact capacity: 250VAC/3A or 30VDC/1A
SCI communication A/B interface, RJ45
Keypad
LCD display Function parameter setting, status parameter viewing, fault code viewing, etc.
Parameter copy Can realize rapid copy of parameters (optional keypad)
Environment
Running temperature
-10 - +40℃, Max. 50℃, air temperature change less than 0.5℃/min
40 - 50℃need to use derating: Output current derates by 2% every time it exceeds
1℃
Storage temperature -40 - +70℃
Application area Indoor, no direct sunlight. No dust, corrosive gas, flammable gas, oil mist, water
vapor, dripping water or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Oscillation 3.5m/s2at 2- 9Hz, 10m/s2at 9 - 100Hz (IEC60721-3-3)
Protection class IP20
Pollution level Level 2 (dry, non conducting dust pollution)
Accessories
About keypad LCD keypad [MT70-LCD-D]
1m/2m/3m/6m extenion cable to keypad [HD-CAB-1M/2M/3M/6M]
2.4 Braking Resistor
The selection of braking resistor is shown in the table below, and the wiring is in section 4.3.
Model Motor
(kW)
Braking Resistor Value (Ω) Braking Resistor
Power (kW)
Min. Max. Recommended
HD3N-4T7P5-L 7.5 56 72 64 2
HD3N-4T011-L 11 34 48 40 3.2
HD3N-4T015-L 15 34 41 36 4
HD3N-4T018-L 18.5 17 31 24 5
HD3N-4T022-L 22 17 27 20 6.4
Note:
Please select braking resistor based on the above table.
Bigger resistor can protect the braking system in faulty condition, but oversized resistor may bring a
capacity decrease, leading to over voltage protection.
2

Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Machenical Installation
HD3N-L Series User Manual V1.0 - 9 -
Chapter 3 Machenical Installation
3.1 Precautions
• Do not install if HD3N-L is incomplete or impaired.
• When conveying HD3N-L, please employ suitable tools according to its weight. Avoid scratch to the product. Be
careful: Rollover and drop may cause hurt.
• Make sure that HD3N-L is installed above the flame retardant objects like metal, and far from explosive and
flammable things.
• Do not let wires, screws or residues fall into HD3N-L when installing.
3.2 Installation Site Requirement
Ensure the installation site meets the following requirements:
•Do not install at direct sunlight, moisture, water droplet location;
•Do not install at flammable, explosive, corrosive gas and liquid location;
•Do not install at oily dust, fiber and metal powder location;
•Be vertical installed on fire-retardant material with a strong support;
•Make sure adequate cooling space for HD3N-L so as to keep ambient temperature between
-10 - +40℃;
•Install at where the vibration is 3.5m/s2in 2 - 9Hz, 10m/s2in 9 - 100Hz (IEC60721-3-3);
•HD3N-L meets IP20 and pollution level 2 (dry, none conducting dust pollution).
Note:
1. It needs derating use if running temperature exceeds 40
℃
. The derating value of the output current of
HD3N-L shall be 2% for each degree centigrade. Max. allowed temperature is 50
℃
.
2. Keep ambient temperature between -10 - +40
℃
. It can improve the running performance if install at
location with good ventilation or cooling devices.
Danger
Warning
3

Chapter 3 Machenical Installation Shenzhen Hpmont Technology Co., Ltd.
- 10 - HD3N-L Series User Manual V1.0
3.3 Installation Direction and Space
To achieve good cooling efficiency, install HD3N-L
vertically and always provide the following space to
allow normal heat dissipation.
The installation space (mm) is shown on the right
figure.
123
3.4 Dimensions and Weight
Size
Dimension (mm) Mounting Size (mm) GW
(kg)
W H D W1 H1 H2 d
Frame3 140 260 155 122 248 235 6 5.4
Frame4 180 298 175 160 284 270 6 8.3
Frame5 220 375 190 200 360 345 7 13
123
≥50
≥50
≥30 ≥30
H2
H
H1
W1
W
D
4-Ød