Fantic Motor TZ 300 2011 User manual

WARNING
It is recommended, after the first hours of use, to check all the torques with particular attention to:
A Front / Rear brake caliper
B Wheels axle
C Rear sprocket
D Engine bolts
E Rear suspension mounting nuts
F Wheels spokes
G Rear frame
The vehicle is equipped by catalytic exhaust (accredited Euro3) that can catch up high temperatures. Absolutely avoid the contact with body parts,
clothes inflammable materials !
WARNING
If necessary consult a FANTIC MOTOR dealer.
The technical information and specifications for maintenance contained in this handbook were correct at the time of going to press. FANTIC MOTOR
reserves the right to change the specifications, design data and necessary equipment at any time without notice. No part of this publication may be
abridged or translated without the manufacturer’s approval. FANTIC MOTOR cannot be held liable for any errors or omissions. All rights reserved.

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This handbook is an integral part of the vehicle and must accompany it if resold.
FANTIC MOTOR reserves the right to make changes to the models described in this handbook without notice, while guaranteeing the essential features
described and shown herein.
No part of this handbook may be reproduced without the prior permission of the Manufacturer.
FANTIC MOTOR cannot be held liable for any copying or printing errors in this handbook.
GENERAL CONTENTS AND CONSULTATION
All the specifications and helpful instructions for normal use and maintenance of the vehicle are given in the handbook.
It is advisable to contact our Authorised Dealers for maintenance and any repairs, since they guarantee a prompt and precise service and always use
original spare parts.
MANUFACTURER’S DATA AND EDITION
FANTIC MOTOR
via Al Bigonzo, 15
31030 – Dosson di Casier (TV) Italy
Tel. [phone]/490636
Fax [phone]/490620
E-mail: [e-mail]
www.fanticmotor.it
Edition: 01/2011
FOREWORD

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HOW TO USE THIS MANUAL
Read this Manual carefully. You will nd it contains all the necessary informa-
tion for your safety, and that of other persons, as well as guaranteeing the cor-
rect conservation and maintenance of the FANTIC MOTOR motorcycle that
you have just acquired.
You will nd all the necessary instructions for the correct riding and control
of this vehicle are set out below. Each message is preceded by a symbol with
the following meaning.
WARNING
This warning symbol identies special instructions or procedures which, if
not correctly followed, could result in personal injury or even death.
CAUTION
This symbol identies instructions or procedures which, if not followed
strictly, could result in damage to or destruction of equipment.
NOTE
This note symbol indicates points of particular interest for more ecient
and convenient operation.
Motorcycle riding, if improverly conducted, has the potential to cause envi-
ronmental problems as well as conicts with other people. Responsible riding
use of your motorcycle will ensure that these problems and conicts do not
develop.

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TABLE OF CONTENTS
Warning...................................................................................................... 2
Foreword ................................................................................................... 3
How to use this manual ....................................................................... 4
Table of contents.................................................................................... 5
Specications........................................................................................... 6
Location of components...................................................................... 8
Side Stand ................................................................................................. 10
Fuel .............................................................................................................. 10
Serial Number.......................................................................................... 12
Homologation Plate .............................................................................. 12
Starting the engine................................................................................ 12
Shifting gears........................................................................................... 13
Stopping the motorcycle..................................................................... 14
Riding during the Break-In Period.................................................... 14
Maintenance Schedule......................................................................... 15
Electronic Ignition.................................................................................. 17
Cooling System ....................................................................................... 17
Spark Plug ................................................................................................. 20
Transmission ............................................................................................ 20
Air Cleaner................................................................................................. 22
Throttle Cable .......................................................................................... 23
Carburetor................................................................................................. 23
Clutch.......................................................................................................... 24
Exhaust System ....................................................................................... 24
Drive Chain Guide.................................................................................. 25
Handlebar ................................................................................................. 27
Brakes ......................................................................................................... 28
Steering...................................................................................................... 29
Steering blockage.................................................................................. 30
Steering plate .......................................................................................... 31
Front Fork.................................................................................................. 32
Rear suspension...................................................................................... 35
Wheels........................................................................................................ 37
Cleaning..................................................................................................... 37
Bolts and nuts tightening.................................................................... 39
Lubrication................................................................................................ 41
Tune-Up (Carburetor and Suspension).......................................... 41
Final recommendatios.......................................................................... 50
Homologation ......................................................................................... 51
Preparation for competition............................................................... 52
Storage....................................................................................................... 53
FANTIC MOTOR Multifunction Instructions .................................. 54
Troubleshooting ..................................................................................... 60
Electric Schemas..................................................................................... 64
Warranty Manual.................................................................................... 66
Fast guide.................................................................................................. 69
Lubricants table ...................................................................................... 70

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SPECIFICATIONS
ENGINE 2 cycles, single cylinder, crankcase intake, liquid cooled
Engine 125 cc
Bore and stroke 54 x 54,5 mm
Displacement 124 cc
Engine 200 cc
Bore and stroke 62,5 x 65 mm
Displacement 199,4 cc
Engine 250 cc
Bore and stroke 66,4 x 72 mm
Displacement 249,3 cc
Engine 300 cc
Bore and stroke 72 x 72 mm
Displacement 294,7 cc
Carburettor, diameter of diusor 38 (125 cc : 36)
Lubrication system Mixture
100% Synthetic Oil 50 : 1 = 2 %
Mineral Oil (Only USA) 32 : 1 = 3 %
Starting system Starting lever / Electric ( 250cc - 300cc )
Ignition system CDI system
Ignition timing 1 mm BTDC
TRANSMISSION
Transmission type 6 speed in cascade
Clutch type Hydraulic operated multi-plate in oil bath
Secondary drive Chain driven
Gear ratio (200 cc, 250 cc, 300 cc) 1ª 2,071 (29/14)
(125 cc) 1ª 2,308 (30/13)
2ª 1,625 (26/16) 2ª 1,867 (28/15)
3ª 1,333 (24/18) 3ª 1,529 (26/17)
4ª 1,100 (22/20) 4ª 1,286 (27/21)
5ª 0,913 (21/23) 5ª 1,130 (26/23)
6ª 0,791 (19/24) 6ª 1,000 (24/24)

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Primary reduction 2,85 (57/20) (250 cc, 300 cc); 3,32 (63/19) (125cc)
Final reduction 3,692 (48/13) (125 cc, 250 cc, 300 cc); 3,667 (44/12) (200cc)
Transmission oil Capacity 750 cc (125 cc)
900 cc (200 cc / 250 cc / 300 cc)
Type 10W30 (125 cc) / 10W50 (200 cc / 250 cc / 300 cc)
CHASSIS
Type Tubular, semi-double cradle
Tire size Front 90/90 x 21 (120/60 x17 motard version)
Rear 140/80 x 18 (150/60 x17 motard version)
Suspension Front USD fork ø 45 mm (125)
Inverted USD fork ø 50 mm (200, 250, 300)
Rear System shock absorber with progressive
Suspension stroke Front 282 mm
Rear 320 mm
Front fork oil 7,5
5 - 7,5
Front fork oil level 110 mm (compressed, without spring)
BRAKES
Type Front, Rear Disc brake
Eective disc diameter Front 260 mm
Rear 220 mm
DIMENSIONS
Overall height 1260 mm
Overall length 2135 mm
Overall width 810 mm
Seat height 940 mm
Minimum height 340 mm
Wheelbase 1475 mm
Fuel tank capacity 9,5 liters

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LOCATION OF COMPONENTS
1 7 43 65
2
1 - Clutch lever
2 - Steering, lights, horn and headlamp controls
3 - Fuel tank cap
4 - Brake uid reservoir
5 - Front brake lever
6 - Throttle grip
7 - Clutch uid reservoir

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8 - Skid plate
9 - Brake disc
10 - Front suspension
11 - Fuel tank
12 - Carburetor
13 - Rear shock absorber
14 - Brake caliper
914 15 17 12 13 22 21
10 11 27 16
14 23 24 25 826 20
18 19 20
15 - Radiator
16 - Gasoline cock
17 - Shift pedal
18 - Muer
19 - Seat
20 - Front axe puller
21 - Chain guide
22 - Chain
23 - Suspension linkage and swingarm
24 - Rear brake pedal
25 - Kick-start pedal
26 - Exhaust
27 - CDI switch

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SIDE STAND
To set the side stand only turn it until it contacts the stopper, then the side
stand will be parallel to the ground and rest securely.
The side stand will return to its original position by means of the double
spring. The function of the double spring insures that, when the side stand is
down, the rest position is stable and above all secure; moreover, it also returns
the side stand to its original position.
(A)
(B)
(EC)
(A) - Side stand.
(B) - Double spring.
NOTE
Do not start the engine or ride the motorcycle when the side stand is
down.
FUEL
The FANTIC MOTOR EC models have 2-cycle engines that require a mixture of
gasoline and oil.
Gas Tank Capacity : 9,5 l
(A)
(B)
(A) - Fuel tank cap.
(B) - TVapor outlet tube.
The fuel tank cap is of the quick-release type.
To open the fuel tank cap, lift the plated latch and turn cap counter-clockwise.
To close it, turn the cap clockwise and lower the latch.
NOTE
It is recommended that the rubber seal should be checked thoroughly to
insure it is airtight.