Fantic Caballero 500 User manual

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THANK YOU
for choosing one of its products.
We recommend that you read this manual before driving your vehicle. It contains information, advice and warnings on the
vehicle maintenance and use. The instructions in this manual have been prepared to give you a simple and clear guide for
use. We are sure that taking it into consideration you will gain confidence with your new vehicle, which you can use for a
long time and with full satisfaction.
FANTIC WANTS TO THANK YOU


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TABLE OF CONTENTS
THANK YOU ....................................................................................................................... 1
INTRODUCTION ................................................................................................................. 7
Manufacturer data and edition ................................................................................................................................7
SYMBOLS USED ................................................................................................................. 9
GENERAL WARNINGS .........................................................................................................11
Motorcycle care ...................................................................................................................................................... 11
Carbon monoxide ................................................................................................................................................... 11
Fuel .......................................................................................................................................................................... 11
Hot components ..................................................................................................................................................... 11
Used engine and gearbox oil .................................................................................................................................12
Brake fluid ...............................................................................................................................................................12
Electrolyte and hydrogen gas from the battery ...................................................................................................13
Kickstand .................................................................................................................................................................13
Precautions and general warnings .......................................................................................................................13
FUNDAMENTAL SAFETY RULES ...........................................................................................15
Behaviour and driving ............................................................................................................................................15
Clothing ...................................................................................................................................................................24
Tips to prevent theft ...............................................................................................................................................24
Parking ....................................................................................................................................................................24
Transport .................................................................................................................................................................24
Silencer ....................................................................................................................................................................25
GENERAL CONTENT AND CONSULTATION ............................................................................27
Vehicle identification .............................................................................................................................................27
Main controls (Scrambler version) ........................................................................................................................29

TABLE OF CONTENTS
Main controls (Flat Track version) .........................................................................................................................31
Main controls (Rally version) .................................................................................................................................33
Panel commands ....................................................................................................................................................35
Dashboard ...............................................................................................................................................................36
Ignition switch ........................................................................................................................................................52
Steering lock engagement .....................................................................................................................................53
Horn button ............................................................................................................................................................53
Turn signal switch ...................................................................................................................................................54
Light switch .............................................................................................................................................................54
High beam flashing button ....................................................................................................................................55
Start button .............................................................................................................................................................55
Engine stop button .................................................................................................................................................56
ABS system ..............................................................................................................................................................57
Saddle opening .......................................................................................................................................................59
Refuelling ................................................................................................................................................................60
Vehicle inactivity .....................................................................................................................................................61
Vehicle washing ......................................................................................................................................................62
MAINTENANCE ..................................................................................................................65
Introduction ............................................................................................................................................................65
Preliminary checks .................................................................................................................................................65
Engine oil ................................................................................................................................................................67
Tires .........................................................................................................................................................................70
Spark plug ...............................................................................................................................................................73
Air filter ....................................................................................................................................................................73
Coolant ....................................................................................................................................................................73
Braking system .......................................................................................................................................................74
Suspensions (Scrambler/Flat Track versions) ......................................................................................................76

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TABLE OF CONTENTS
Suspensions (Rally version) ...................................................................................................................................78
Clutch lever and gearbox .......................................................................................................................................83
Chain .......................................................................................................................................................................84
Battery .....................................................................................................................................................................86
Fuses and relays .....................................................................................................................................................87
Lights and turn signals ...........................................................................................................................................88
Rear-view mirrors ...................................................................................................................................................89
MAINTENANCE TABLE ........................................................................................................90
Scheduled maintenance table ..............................................................................................................................90
Recommended products table ..............................................................................................................................95
TECHNICAL DATA ...............................................................................................................98


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INTRODUCTION
This manual is an integral part of the vehicle and if the vehicle should be resold, it must be delivered together with the
vehicle.
Fantic Motor reserves the right to modify and make changes, at any time and without notice, to the models described,
specificationsanddesigndata,guaranteeingthe essential characteristicsdescribedand illustratedherein.Thispublication,
or part of it, cannot be reduced or translated without the company’s approval. Reproduction of the contents used in this
manual without the Manufacturer’s permission is prohibited. Fantic Motor assumes no responsibility for printing errors
and omissions. All rights reserved.
MANUFACTURER DATA AND EDITION
Fantic Motor
Via Tarantelli, 7
31030 - Dosson di Casier (TV) Italy
Tel. +39 0422 634192
Fax +39 0422 1830124
E-mail: info@fanticmotor.it
www.fanticmotor.it
Edition: 00/2019.


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SYMBOLS USED
The symbols indicated in the booklet are very important. They are used to highlight parts of text to which it is necessary to
pay more attention. Read this manual carefully before starting the engine. Your safety and that of others does not depend
only on your quickness of reflexes and agility, but also on your knowledge of the vehicle, its condition and your knowledge
of the rules for safe driving. We therefore recommend that you familiarize yourself with the vehicle so that you can move in
all driving situations with mastery and safety.
In this booklet you will find notes to warnings preceded by the following symbols:
Important safety regulations for the vehicle and the driver.
Information notes on the vehicle use and characteristics.


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GENERAL WARNINGS
MOTORCYCLE CARE
Fantic Motor recommends using appropriate vehicle care products. Using products that contain alcohol, nitro diluents,
cold detergents, fuels or similar can ruin and/or damage vehicle components.
Regular care preserves the aesthetic and functional quality of your vehicle for a long time.
CARBON MONOXIDE
The exhaust fumes contain carbon monoxide, a poisonous gas that can cause death. Therefore, for certain
operations, make sure you are in an open space, or in a suitable and well-ventilated room, never in enclosed
spaces. If operating in enclosed spaces, use an evacuation system for the exhaust fumes.
FUEL
PETROL FUEL TYPE
E5 E10
The fuel used is extremely flammable and can become explosive under certain conditions. Refuelling and
maintenance operations must be carried out in a ventilated area and with the vehicle switched off. Do not
smoke during refuelling and near fuel vapours; avoid contact with open flames, sparks and any other source
that could cause ignition or explosion.
Do not disperse in the environment and keep away from children.
HOT COMPONENTS
The engine and certain components become very hot and remain hot for a while even when the engine is off. Before
carrying out any operation near the engine or exhaust system, wear insulating gloves or wait for their cooling.

GENERAL WARNINGS
12
USED ENGINE AND GEARBOX OIL
Used engine and gearbox oil is harmful to health, whether it is inhaled or swallowed. It is also irritating and can cause
serious consequences if it comes into contact with the skin.
Spreading and dispersion into the environment is prohibited.
If swallowed, do not induce vomiting, but go urgently to a first aid centre, indicating the cause and how the
accident occurred.
In case of contact with the skin, immediately wash the affected part with soap and water, repeating the
operation until the affected part is free from residues.
In case of contact with eyes and ears, immediately rinse the affected parts with plenty of water and urgently go
to a first aid center, indicating the cause and how the accident occurred.
In case of contact with clothing, undress and wash thoroughly with soap and water. Change the dirty cloths
which must be specifically washes as soon as possible.
Always use gloves suitable to protect your hands during the maintenance operations.
Keep out of the reach of children.
Used engine and gearbox oil must be collected in a sealed container, and delivered to the nearest service station
or at a waste oil collection centre where you will find personnel authorized to dispose of it.
BRAKE FLUID
Brake fluid may damage painted, plastic or rubber surfaces. Protect these components with a clean rag when
performing certain operations.
Always wear protective glasses and in case of accidental contact with eyes, rinse immediately with plenty of
clean, fresh water and consult a doctor immediately. Keep out of the reach of children.

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GENERAL WARNINGS
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ELECTROLYTE AND HYDROGEN GAS FROM THE BATTERY
The electrolyte of the battery is toxic and caustic. In contact with skin it can cause burns, as it contains sulphuric
acid. Wear gloves and protective clothing.
If the electrolyte liquid comes into contact with the skin, wash it thoroughly with fresh water.
Protect your eyes, as battery fluid can cause blindness. If it comes into contact with the eyes, wash thoroughly
with water for fifteen minutes and promptly contact an eye specialist.
The battery emits explosive gases, it is advisable to keep away flames, sparks and any other source of heat.
Provide adequate ventilation when servicing or recharging the battery.
Keep out of the reach of children.
The battery fluid is corrosive. Do not pour it or spread it, especially on plastic parts.
Provide for regular disposal.
KICKSTAND
Before leaving make sure that the kickstand is fully up. Do not load your weight or the passenger’s weight on
the side kickstand.
PRECAUTIONS AND GENERAL WARNINGS
Unless otherwise specified in this manual, do not disassemble any mechanical or electrical components.


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FUNDAMENTAL SAFETY RULES
Some safety tips are given below to avoid damage to people and/or things and to use your vehicle with an easier and safer
drive.
Vehicle use
To use the vehicle it is necessary to meet all the law requirements.
It is advisable, in order to acquire a good knowledge of the vehicle, to use the vehicle in areas without traffic or unpopulated
stretches of road.
It is advisable to always respect the highway code while driving, to avoid sudden or dangerous manoeuvres keeping both
hands on the handlebar and always keeping your feet on the appropriate footrests. Pay close attention while riding.
Do not ride the vehicle while drunk, under the influence of drugs, after taking certain medicines or in a state
of physical fatigue and drowsiness. Failure to comply with these rules is considered extremely dangerous and
could cause serious damage to property and/or people.
Evaluate and keep in consideration the conditions of the road surface, visibility and weather. In a situation not suitable for
safe driving, reduce the speed and drive carefully.
The braking effect in wet roads without ever having applied the brakes is initially less; under these conditions it is advised
to periodically operate the brakes.
Although the vehicle is equipped with an ABS system, pay attention during braking on a wet road and on an
unpaved or slippery ground.
In case the vehicle is used on roads dirty with sand, mud, snow mixed with salt, we recommend checking and if necessary
cleaning the brake discs with special non-aggressive detergents, so as to prevent the formation of abrasive agglomerates
inside the holes and an early wear of the brake pads.
Do not alter or modify in any way the original features and performance of the vehicle. The alteration or
modification of the original parts of the vehicle is prohibited by law and makes the vehicle no longer compliant
and it becomes dangerous for driving. These changes lead not only to the of the annulment of the guarantee,
but also to possible fines.
It is recommended to always comply with national and local laws and regulations regarding vehicle equipment.
BEHAVIOUR AND DRIVING

FUNDAMENTAL SAFETY RULES
16
The getting on and off from the vehicle must be in complete freedom of movement and without impediments.
Go up and down only from the left side of the vehicle and with the kickstand down to prevent unbalancing or loss of
balance, causing falls or overturns.
The rider is always the first to go on and the last to go down as he/she has to govern the stability of the vehicle.
Getting on
The passenger must make the movements to get on with the utmost caution, avoiding to unbalance the rider and the
vehicle.
Place your feet on the ground and hold the vehicle in running position.
Thekickstand isdesignedtosupportthe weight of the vehicleanda minimum load, without rider andpassenger.
If it is not possible to have both feet on the ground when getting on, keep only the right foot on the ground, as
the left side of the vehicle is “protected” from the kickstand, in case of imbalance or loss of balance.
The footboards must be extracted from the passenger and wait for him/her to get on the vehicle.
The rider must instruct the passenger on how to get on the vehicle. The passenger must climb with the utmost
caution, avoiding to unbalance the rider and the vehicle.
The passenger must always get on from the left side of the vehicle, using the left footrest.
Use the left foot to retract the lateral kickstand.
Getting off
Stop the vehicle in an area suitable for stopping or parking, ensuring that the ground is stable and free of obstacles. Fully
extend the kickstand using the left foot.
If it is not possible to have both feet on the ground when getting off, keep only the right foot on the ground, as
the left side is “protected” from the kickstand, in case of imbalance or loss of balance.
Keeping the vehicle in running position, wait for the passenger to get off the vehicle.
The passenger must always get off from the left side of the vehicle, using the left footrest.

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FUNDAMENTAL SAFETY RULES
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The rider must instruct the passenger on how to get off the vehicle. The passenger must get off with the utmost
caution, avoiding unbalancing the rider and the vehicle.
Do not get off the vehicle jumping or by stretching the leg to touch the ground. The stability and balance of the
vehicle would be compromised.
Tilt the vehicle making the kickstand touch the ground. Get off the vehicle and turn the handlebar completely to the left.
Make sure that the vehicle is stationary and stable.
Do not lift the vehicle grasping the license plate holder frame, in order to avoid damage.

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FUNDAMENTAL SAFETY RULES
Starting
Release the steering lock turning the key clockwise and get
on the vehicle assuming the correct posture, making sure
that the kickstand is completely retracted.
Ifthekickstandislowered,thevehiclecanbe started
only with the gearbox in neutral. If you try to engage
the gear the vehicle will switch off.
Apply the front and/or rear brake.
Pull the clutch lever and make sure that the gearbox is in
neutral.

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FUNDAMENTAL SAFETY RULES
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Press the engine stop button “A” and then press the start
button “B” once.
Itisadvisabletowarmuptheenginewell,proceeding
for the first kilometres at reduced speed. Do not
start abruptly with the cold engine.
If the fuel reserve warning light comes on, refuel as
soon as possible.
Turn the key to “ON” and wait a few seconds to load the
standard parameters on the dashboard display.
B
A

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FUNDAMENTAL SAFETY RULES
Releasing the clutch slowly, gradually accelerate to allow
the vehicle to move forward.
Starting
After starting the vehicle and warming the engine well,
operate the clutch lever and engage the first gear pressing
the gear lever downwards. The neutral indicator light will go
off on the dashboard.
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