Fantic XX 125 User manual

manuale di uso e manutenzione
en
READ THIS MANUALE CAREFULLY BEFORE OPERATING THIS VEHICLE
CODE 10288005

Introduction
USE AND MAINTENANCE MANUAL
INTRODUCTION2-Strokes - Edition 01 / 2023
1
FANTIC WANTS TO THANK YOU
for choosing one of its products.
We recommend that you read this manual before driving your vehicle. It contains information, advice and warnings on the vehicle
maintenance and use. The instructions in this manual have been prepared to give you a simple and clear guide for use. We are sure
that taking it into consideration you will gain confidence with your new vehicle, which you can use for a long time and with full
satisfaction.
MANUFACTURER DATA AND EDITION
Fantic Motor
Via Tarantelli, 7
31030 - Dosson di Casier (TV) Italy
Tel. [phone]
Fax [phone]
E-mail: [e-mail]
www.fantic.com
Edition: 01/2023.
Code: 10288005.

13 MotoreIntroduction
USE AND MAINTENANCE MANUAL
INTRODUCTION2-Strokes - Edition 01 / 2023
2
Introduction
This manual was prepared by Fantic Motor for use by Fantic Motor dealers and their specialized personnel. It is assumed that
those who use this documentation for repair and maintenance of Fantic Motor vehicles have a basic knowledge of the principles
and mechanical procedures regarding vehicle repair techniques. In the absence of these notions, repair or maintenance may be
inadequate or dangerous.
Fantic Motor is constantly committed in improving its production. Any significant modifications and changes introduced with regard
to vehicle characteristics and repair procedures will be brought to the attention of all Fantic Motor dealers and will be published in
future editions of the manual.
Fantic Motor reserves the right to modify and make changes, at any time and without notice, to the models described,
specifications and design data, guaranteeing the essential characteristics described and illustrated in this manual.
Operators have the obligation to read the manual and to scrupulously follow the instructions given. The manufacturer
is not responsible for damages caused to people and/or things and is not responsible for damages to the product, if the
instructions given in this manual are not observed.
This publication, or part of it, cannot be reduced or translated without the Fantic Motor’s approval. Reproduction of the
contents used in this manual without the Manufacturer’s permission is prohibited. Fantic Motor assumes no responsibility
for printing errors and omissions. All rights reserved.

INDEX
USE AND MAINTENANCE MANUAL
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1. General information ...............................................................................................................................8
1.1 Warnings .......................................................................................................................................................8
1.2 Symbols used in the manual ..................................................................................................................... 10
1.3 Behaviour and driving ............................................................................................................................... 11
Vehicle use .................................................................................................................................................. 11
Getting on ................................................................................................................................................... 11
Getting off ................................................................................................................................................... 11
1.4 Frame number ............................................................................................................................................ 12
1.5 Engine number ........................................................................................................................................... 12
1.6 Location of important labels ..................................................................................................................... 13
1.7 Vehicle component location ..................................................................................................................... 15
Handlebar components (XX 125 version) ................................................................................................. 15
Right and left side components (XX 125 version) .................................................................................... 16
Handlebar components (XE 125 version) ................................................................................................. 17
Right and left side components (XE 125 version) .................................................................................... 18
Handlebar components (XX 250 version) ................................................................................................. 19
Right and left side components (XX 250 version) ....................................................................................20
1.8 Technical data ............................................................................................................................................ 21
Technical data (XX 125 / XE 125 versions) ................................................................................................. 21
Technical data (XX 250 version) ................................................................................................................ 24
1.9 Tightening torques .....................................................................................................................................26
Tightening torque tables (XX 125 and XE 125 versions) ..........................................................................26
Tightening torque tables (XX 250 version) ...............................................................................................30
1.10 Maintenance limits ...................................................................................................................................34
Engine (XX 125 and XE 125 versions) ........................................................................................................34
Engine (XX 250 version) .............................................................................................................................36
Chassis (XX 125 and XE 125 versions) .......................................................................................................38
Chassis (XX 250 version) ............................................................................................................................ 41
Electrical (XX 125 and XE 125 versions) ....................................................................................................43
Electrical (XX 250 version) .........................................................................................................................43
1.11 Electrical system diagram ........................................................................................................................44
Cables colour coding ................................................................................................................................. 44
Key to the wiring diagram components (XX 125 version) .......................................................................45
Wiring diagram (XX 125 version) ...............................................................................................................46
Key to the wiring diagram components (XE 125 version) .......................................................................47
Wiring diagram (XE 125 version) ............................................................................................................... 48
Key to the wiring diagram components (XX 250 version) ....................................................................... 50
Wiring diagram (XX 250 version) ............................................................................................................... 51
1.12 Lamps (XE 125 version only) ....................................................................................................................52
1.13 Fuses (XE 125 version only) ...................................................................................................................... 52
1.14 Recommended lubricants and liquids ...................................................................................................53
1.15 Maintenance intervals ..............................................................................................................................54
Maintenance table (XX 125 version) ..........................................................................................................54
Maintenance table (XE 125 “Racing” versions) ........................................................................................57
Maintenance table (XE 125 “amateur” version) .......................................................................................60
Maintenance table (XX 250 version) .........................................................................................................62

INDEX
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2. Use of the vehicle ................................................................................................................................. 66
2.1 Pre-operation inspection and maintenance ............................................................................................66
2.2 Running in .................................................................................................................................................. 66
2.3 Refuelling ....................................................................................................................................................67
2.4 Starting the engine ....................................................................................................................................67
Starting a cold engine ................................................................................................................................ 67
Starting a warm engine ............................................................................................................................. 67
2.5 Stop the engine .......................................................................................................................................... 68
2.6 Main components ......................................................................................................................................68
Engine stop switch (XX 125 / XX 250 versions) ......................................................................................... 68
Engine stop switch (XE 125 version) .........................................................................................................68
Clutch lever ................................................................................................................................................69
Shift pedal (XX 125 / XE 125 versions) .......................................................................................................69
Shift pedal (XX 250 version) .......................................................................................................................69
Kickstarter lever .........................................................................................................................................69
Throttle grip ............................................................................................................................................... 70
Engine mapping selection “Switch” (XX 125 / XX 250 versions) .............................................................70
Front brake lever ........................................................................................................................................70
Rear brake pedal ........................................................................................................................................ 70
Fuel cock (XX 125 / XX 250 versions) ......................................................................................................... 71
Fuel cock (XE 125 version) ......................................................................................................................... 71
Starter knob (choke) .................................................................................................................................. 71
Sidestand (only for XE 125 version) .......................................................................................................... 71
Locking device (only for XE 125 version) ..................................................................................................72
2.7 Dashboard (only XE 125 version) ..............................................................................................................73
Instruction of function ............................................................................................................................... 73
Battery replacement .................................................................................................................................. 74
Switch Function Instructions ....................................................................................................................74
Setting Mode .............................................................................................................................................. 77
The tire circumference and sensing point setting ...................................................................................77
Sensing point setting .................................................................................................................................78
The clock (hour) setting ............................................................................................................................. 78
The clock (minute) setting ........................................................................................................................78
Stop watch Setup ....................................................................................................................................... 79
Maintenance Oil Light Setting ................................................................................................................... 80
Backlight brightness ..................................................................................................................................80
3. Adjustments .........................................................................................................................................82
3.1 Brakes ..........................................................................................................................................................82
Front brake adjustment .............................................................................................................................82
Rear brake adjustment ..............................................................................................................................82
3.2 Clutch ..........................................................................................................................................................83
Adjusting the clutch lever position ........................................................................................................... 83
Adjusting the clutch lever clearance ........................................................................................................83
3.3 Throttle control ..........................................................................................................................................84
Adjusting the throttle grip clearance ........................................................................................................84
3.4 idling speed Adjustment ............................................................................................................................ 85
XX 125 and XE 125 Versions ....................................................................................................................... 85

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XX 250 Version ............................................................................................................................................85
3.5 Handlebar adjustment ..............................................................................................................................86
Handlebar installation and adjustment ...................................................................................................86
3.6 Rear-view mirrors (only for XE 125 version) .............................................................................................87
Rear-view mirror adjustment .................................................................................................................... 87
3.7 Carburation ................................................................................................................................................87
Carburetor setting ......................................................................................................................................87
Test run .......................................................................................................................................................88
Effect of setting parts in relation to throttle valve opening (XE 125 version) ........................................89
Standard carburation setting (XE 125 version with “Racing” configuration) ........................................89
Standard carburation setting (XE 125 approved version) .......................................................................89
Effect of setting parts in relation to throttle valve opening (XX 125 / XX 250 versions) ........................90
Standard carburation setting (XX 125 version) ........................................................................................90
Standard carburation setting (XX 250 version) ........................................................................................90
Adjusting the main jet ............................................................................................................................... 91
Adjusting the Power Jet (XX 125 / XX 250 versions) ................................................................................. 91
Adjusting the pilot air screw ..................................................................................................................... 91
Adjusting the pilot jet ................................................................................................................................ 91
Adjusting the jet needle groove position .................................................................................................92
Jet needle adjustment (XE 125 version) ...................................................................................................92
Relationship with throttle opening (XE 125 version) ...............................................................................93
Carburetor setting parts (XE 125 version) ................................................................................................93
Jet needle adjustment (XX 250 version) ...................................................................................................95
Relationship with throttle opening (XX 250 version) ...............................................................................95
Carburetor setting parts (XX 250 version) ................................................................................................ 96
Jet needle adjustment (XX 125 version) ...................................................................................................97
Relationship with throttle opening (XX 125 version) ...............................................................................97
Carburetor setting parts (XX 125 version) ................................................................................................ 98
Examples of carburetor setting depending on symptom ..................................................................... 100
3.8 Fork adjustment ....................................................................................................................................... 102
Rebound damping adjustment (return) ................................................................................................. 102
Compression damping adjustment ....................................................................................................... 102
Relieving the front fork internal pressure .............................................................................................. 103
3.9 Rear shock absorber adjustment ........................................................................................................... 104
Rebound damping adjustment (return) ................................................................................................. 104
Compression damping adjustment (low speed) ................................................................................... 104
Compression damping adjustment (high speed) ................................................................................. 105
3.10 Setting the SAG ....................................................................................................................................... 105
Rear shock absorber sinking adjustment (SAG) (XE 125 version) ........................................................ 105
Rear shock absorber sinking adjustment (SAG) (XX 125 / XX 250 version) .......................................... 106
3.11 Chain tension .......................................................................................................................................... 108
Chain tension check ................................................................................................................................ 108
Chain tension adjustment ....................................................................................................................... 108
4. Maintenance ....................................................................................................................................... 110
4.1 Trasmission oil .......................................................................................................................................... 110
Checking the transmission oil level ........................................................................................................ 110
Changing the transmission oil ................................................................................................................ 111

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4.2 Coolant ..................................................................................................................................................... 112
Checking the coolant level ...................................................................................................................... 112
Coolant replacement ............................................................................................................................... 112
4.3 Air filter ..................................................................................................................................................... 113
4.4 Spark plug ................................................................................................................................................. 115
4.5 Head, cylinder, piston and exhaust valve ............................................................................................... 115
Parts removal (XX 250 version) ................................................................................................................ 115
Parts removal (XX 125 / XE 125 versions) ................................................................................................ 117
Head check ............................................................................................................................................... 118
Cylinder check .......................................................................................................................................... 119
Piston check ............................................................................................................................................. 119
Piston and cylinder combination ........................................................................................................... 120
Checking the piston and cylinder combination .................................................................................... 120
Segments check (XX 250 version) ........................................................................................................... 121
Segments check (XX 125 / XE 125 versions) ........................................................................................... 121
Exhaust valve check (XX 250 version) ..................................................................................................... 122
Exhaust valve check (XX 125 / XE 125 versions) ..................................................................................... 122
Installation of the piston ......................................................................................................................... 123
Exhaust valve installation (XX 250 version) ............................................................................................ 124
Exhaust valve installation (XX 125 / XE 125 versions) ............................................................................ 126
Cylinder installation (XX 250 version) ..................................................................................................... 127
Cylinder installation (XX 125 / XE 125 versions) ..................................................................................... 128
Head installation ...................................................................................................................................... 129
4.6 Clutch ........................................................................................................................................................ 130
Clutch removal ......................................................................................................................................... 130
Check the clutch elements ...................................................................................................................... 132
Clutch installation .................................................................................................................................... 133
4.7 Steering play control and adjustment .................................................................................................... 137
Steering play control ............................................................................................................................... 137
Steering play adjustment ........................................................................................................................ 137
4.8 Fork ........................................................................................................................................................... 138
4.9 Shock absorber ........................................................................................................................................ 138
4.10 Wheels ..................................................................................................................................................... 139
Spokes check and tightening .................................................................................................................. 139
Wheel check ............................................................................................................................................. 139
4.11 Brake pads .............................................................................................................................................. 140
Replace the front brake pads .................................................................................................................. 140
Replace the rear brake pads .................................................................................................................... 141
4.12 Brake fluid ............................................................................................................................................... 143
Check the front brake fluid level ............................................................................................................. 143
Check the rear brake fluid level .............................................................................................................. 143
4.13 Tyres ........................................................................................................................................................ 144
4.14 Chain, crown and sprocket .................................................................................................................... 144
Chain check .............................................................................................................................................. 144
Pinion and crown check .......................................................................................................................... 144
4.15 Cleaning and vehicle storage ................................................................................................................ 145
4.16 Long time vehicle inactivity .................................................................................................................. 145

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5. Warranty and service ......................................................................................................................... 146
Introduction .................................................................................................................................................... 146
Fantic 24-month commercial warranty ........................................................................................................ 146
1. Warranty content ................................................................................................................................. 146
2. Effectiveness ......................................................................................................................................... 147
3. Exclusions ............................................................................................................................................. 147
4. Disputes ................................................................................................................................................ 147
FANTIC 3-MONTH OFF-ROAD COMMERCIAL WARRANTY ............................................................................. 147
5. Warranty content ................................................................................................................................. 147
6. Effectiveness ......................................................................................................................................... 148
7. Exclusions ............................................................................................................................................. 148
8. Disputes ................................................................................................................................................ 148
Intervention request ................................................................................................................................ 148
Warranty data .................................................................................................................................................. 150
Service ............................................................................................................................................................. 151

13 Motore1. General information1. General information
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1.1 WARNINGS
Carbon monoxide
The exhaust fumes contain carbon monoxide, a poisonous gas that can cause death. Therefore, for certain operations,
make sure you are in an open space, or in a suitable and well-ventilated room, never in enclosed spaces. If operating in
enclosed spaces, use an evacuation system for the exhaust fumes.
Fuel
The fuel used is extremely flammable and can become explosive under certain conditions. Refuelling and maintenance
operations must be carried out in a ventilated area and with the vehicle switched off. Do not smoke during refuelling and
near fuel vapours; avoid contact with open flames, sparks and any other source that could cause ignition or explosion.
Do not disperse in the environment and keep away from children.
Hot components
The engine and certain components become very hot and remain hot for a while even when the engine is off. Before
carrying out any operation near the engine or exhaust system, wear insulating gloves or wait for their cooling.
Used engine and gearbox oil
Used engine and gearbox oil is harmful to health, whether it is inhaled or swallowed. It is also irritating and can cause
serious consequences if it comes into contact with the skin.
Spreading and dispersion into the environment is prohibited.
If swallowed, do not induce vomiting, but go urgently to a first aid centre, indicating the cause and how the accident
occurred.
In case of contact with the skin, immediately wash the affected part with soap and water, repeating the operation until
the affected part is free from residues.
In case of contact with eyes and ears, immediately rinse the affected parts with plenty of water and urgently go to a first
aid center, indicating the cause and how the accident occurred.
In case of contact with clothing, undress and wash thoroughly with soap and water. Change the dirty cloths which must
be specifically washes as soon as possible.
Always use gloves suitable to protect your hands during the maintenance operations.
Keep out of the reach of children.
Used engine and gearbox oil must be collected in a sealed container, and delivered to the nearest service station or at a
waste oil collection centre where you will find personnel authorized to dispose of it.
Brakes
Brake fluid may damage the vehicle painted, plastic or rubber surfaces. Protect these components with a clean rag when
performing certain operations.
Always wear protective glasses and in case of accidental contact of the brake fluid with eyes, rinse immediately with
plenty of clean, fresh water and consult a doctor immediately. Keep out of the reach of children.
Clean the brake pads in a ventilated environment, directing the compressed air jet so as not to inhale the dust produced
by the wear of the friction material. Although the latter does not contain asbestos, inhaling dust is however harmful.
Electrolyte and hydrogen gas from the battery
The electrolyte of the battery is toxic and caustic. In contact with skin it can cause burns, as it contains sulphuric acid.
Wear gloves and protective clothing.
If the electrolyte liquid comes into contact with the skin, wash it thoroughly with fresh water.
Protect your eyes, as battery fluid can cause blindness. If it comes into contact with the eyes, wash thoroughly with
water for fifteen minutes and promptly contact an eye specialist.

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1
The battery emits explosive gases, it is advisable to keep away flames, sparks and any other source of heat. Provide
adequate ventilation when servicing or recharging the battery.
Keep out of the reach of children.
The battery fluid is corrosive. Do not pour it or spread it, especially on plastic parts.
Provide for regular disposal.
Coolant
Under certain conditions, the ethylene glycol present in the engine coolant is combustible and its flame is not visible. If
ethylene glycol is ignited, its flame is not visible but it is able to cause serious burns.
Avoid pouring engine coolant to the exhaust system or on engine parts. These parts may be hot enough to ignite the
liquid which then burns without visible flames. Coolant (ethylene glycol) can cause skin irritation and is poisonous if
swallowed. Keep out of the reach of children. Do not remove the radiator cap when the engine is still hot. Coolant is
under pressure and may cause burns.
Keep hands and clothes away from the cooling fan as it starts automatically.
Precautions and general warnings
The clothing of the operator performing the repair operations must be adequate to avoid the risk of injury when working
on moving parts (for example, too wide clothes that can get caught).
Do not wear personal items (e.g. rings, wristwatches, etc.) while performing repairs on the vehicle, and in particular on
the electrical system.
Keep the work area tidy, to avoid that elements left on the ground interfere with the repair operations.
Clean the floors of the working areas from oil, grease or other residual fluids, to avoid slipping.
Perform compression or decompression operations on the springs, using only suitable tools to prevent the operations
from causing damage to the operator.
Avoid inhalation of vapours from cleaning fluids: they can be highly toxic. Make sure the work area is properly ventilated.
Use suitable cleaning products for each operation, making sure that they are approved.
Wear eye protection when using electrical tools such as drills, grinders or milling machines.

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1.2 SYMBOLS USED IN THE MANUAL
Within this manual there will be technical warnings and annotations preceded by the following symbols according to the reference
topic:
Warning regarding the procedure described and the specific safety rules: indicates procedures that must be followed to
prevent damage to the vehicle or possible injuries to vehicle repairers.
Information note on the procedure described and on the characteristics of the vehicle: it provides useful information to
make the procedure easier and clearer.
Tightening torque: note showing one or more tightening torques values referred to the procedure described.
Measurement data: note showing the values of one or more measurements to be complied with or verified for the
procedure described.
Equipment: note that informs the user of the need to use particular tools for the procedure described.
Consumable: note that illustrates the names, types and/or quantities of consumables (such as oil, fuel, sealants,
additives, etc.) to be used for the procedure described.
All left or right indications refer to the direction of travel of the motorcycle.
This manual contains images illustrating some disassembling sequences, using the following symbols to identify the characteristics
of the type of intervention.
Apply and/or lubricate using engine oil.
Apply and/or lubricate using gear oil.
Apply and/or lubricate using molybdenum disulphide oil.
Apply and/or lubricate using brake fluid.
Apply a product that is not specified or specified separately.
Apply wheel bearing grease.
Apply lithium soap based grease.
Apply molybdenum disulphide grease.
Apply and/or lubricate using silicone grease.
Apply a threadlocker (LOCTITE®).
Replace with a new component.

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1
1.3 BEHAVIOUR AND DRIVING
Some safety tips are given below to avoid damage to people and/or things and to use your vehicle with an easier and safer drive.
Vehicle use
To use the vehicle it is necessary to meet all the law requirements.
It is advisable, in order to acquire a good knowledge of the vehicle, to use the vehicle in areas without traffic or unpopulated stretches
of road.
It is advisable to always respect the highway code while driving, to avoid sudden or dangerous manoeuvres keeping both hands on
the handlebar and always keeping your feet on the appropriate footrests. Pay close attention while riding.
Do not ride the vehicle while drunk, under the influence of drugs, after taking certain medicines or in a state of physical
fatigue and drowsiness. Failure to comply with these rules is considered extremely dangerous and could cause serious
damage to property and/or people.
Evaluate and keep in consideration the conditions of the road surface, visibility and weather. In a situation not suitable for safe
driving, reduce the speed and drive carefully.
The braking effect in wet roads without ever having applied the brakes is initially less; under these conditions it is advised to
periodically operate the brakes.
In case the vehicle is used on roads dirty with sand, mud, snow mixed with salt, we recommend checking and if necessary cleaning
the brake discs with special non-aggressive detergents, so as to prevent the formation of abrasive agglomerates inside the holes and
an early wear of the brake pads.
The getting on and off from the vehicle must be in complete freedom of movement and without impediments.
Go up and down only from the left side of the vehicle and with the kickstand down to prevent unbalancing or loss of balance, causing
falls or overturns.
The rider is always the first to go on and the last to go down as he/she has to govern the stability of the vehicle.
Getting on
The passenger must make the movements to get on with the utmost caution, avoiding to unbalance the rider and the vehicle.
Place your feet on the ground and hold the vehicle in running position.
Getting off
Stop the vehicle in an area suitable for stopping or parking, ensuring that the ground is stable and free of obstacles. Fully extend the
kickstand using the left foot.
Tilt the vehicle making the kickstand touch the ground. Get off the vehicle and turn the handlebar completely to the left.
Make sure that the vehicle is stationary and stable.
Do not lift the vehicle grasping the license plate holder frame, in order to avoid damage.Qui di seguito vengono elencati
alcuni consigli sulla sicurezza al fine di evitare danni a persone e/o cose e per utilizzare il proprio veicolo con una guida
più tranquilla e sicura.

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B
A
Fantic Motor vehicles are equipped with frame and engine
identification numbers.
These numbers that identify the motorcycle model
must be mentioned for the request for spare parts.
1.4 FRAME NUMBER
The frame number “A” is punched on the steering tube on
the right side.
1.5 ENGINE NUMBER
The engine number “B” is punched on the right side of the
engine crankcase.

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1
5
1 2 3
4
6
1.6 LOCATION OF IMPORTANT LABELS
1. Pressurised gas hazard label
2. Usable petrol quality label (ONLY XE 125)
3. Chassis number punching (ONLY XE 125)
4. Vehicle data plate
5. “Choke” symbol (ONLY XE 125)
6. Tyre pressure label (ONLY XE 125)

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5
90/90-21
80/100-21
120/90-18
140/80-18
ON-ROAD USE OFF-ROAD USE
PRESSURE [kPa]
AXLE SIZE
200
200
220
220
100
100
100
100
6
34
1
E5 E10
PETROL FUEL TYPE
2

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1
1
2 6
5 7
3 4
1.7 VEHICLE COMPONENT LOCATION
Handlebar components (XX 125 version)
Ref. Component
1 Clutch lever
2 Engine stop switch
3 Front brake lever
4 Throttle grip
5 Radiator cap
6 Fuel tank cap
7 Engine mapping selector

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14 18 15
1617
19
8 9 10
13 1112
Right and left side components (XX 125 version)
Ref. Component
8 Kickstarter lever
9 Fuel tank
10 Radiator
11 Coolant drain bolt
12 Check bolt (Transmission oil level)
13 Rear brake pedal
14 Fuel cock
Ref. Component
15 Air filter
16 Drive chain
17 Shift pedal
18 Starter knob
19 Front fork

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1
21 3 4
101112 9 8 5
7
6
Handlebar components (XE 125 version)
Ref. Component
1 High beam flashing button
2 Clutch lever
3 “ADJUST” button
4 “SELECT” button
5 Engine stop switch
6 Front brake lever
7 Throttle grip
8 Radiator cap
9 Fuel tank cap
10 Turn signal indicator light
11 Horn button
12 Low beam/high beam light switch

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19 23 20
2122
24
13 14 15
18 1617
Right and left side components (XE 125 version)
Ref. Component
13 Kickstarter lever
14 Fuel tank
15 Radiator
16 Coolant drain bolt
17 Check bolt (Transmission oil level)
18 Rear brake pedal
19 Fuel cock
Ref. Component
20 Air filter
21 Drive chain
22 Shift pedal
23 Starter for cold start
24 Front fork

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1
1
2
7
6
5
3 4
Handlebar components (XX 250 version)
Ref. Component
1 Clutch lever
2 Engine stop switch
3 Front brake lever
4 Throttle grip
5 Radiator cap
6 Fuel tank cap
7 Engine mapping selector