Faraone ZP8 Operation instructions

AERIAL PLATFORM
□ ZP8 □ ZP10 □ ZP12 □ ZP14 □ ZP16
USE AND MAINTENANCE INSTRUCTIONS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-1
SECTION 0. INTRODUCTION
TABLE OF CONTENTS
SECTION 0. INTRODUCTION..................................................................... 0-1
TABLE OF CONTENTS..........................................................................................................0-1
PREMISE ................................................................................................................................0-3
SYMBOLS AND TERMS ........................................................................................................0-4
TECHNICAL SUPPORT - WARRANTY.................................................................................0-5
NOTICES.................................................................................................................................0-6
SECTION 1. SAFETY PRECAUTIONS......................................................... 1-1
GENERAL INFORMATION ....................................................................................................1-1
PRELIMINARY PROCEDURES.............................................................................................1-2
OPERATION...........................................................................................................................1-4
TOWING, LIFTING AND TRANSPORT.................................................................................1-8
SECTION 2. GENERAL TECHNICAL DATA................................................. 2-1
MODEL ZP 8 GENERAL TECHNICAL DATA .......................................................................2-4
MODEL ZP 10 GENERAL TECHNICAL DATA .....................................................................2-5
MODEL ZP 12 GENERAL TECHNICAL DATA .....................................................................2-6
MODEL ZP 14 GENERAL TECHNICAL DATA.....................................................................2-7
MODEL ZP 16 GENERAL TECHNICAL DATA .....................................................................2-8
BASIC CONSTRUCTIVE DATA.......................................................................................... 2-10
SECTION 3. PREPARATION AND INSPECTION.........................................3-1
PERSONNEL TRAINING .......................................................................................................3-1
FUNCTIONAL TEST...............................................................................................................3-3
SAFETYWARNINGS FOR OPERATORS............................................................................3-4
SECTION 4. CONTROLS, WARNING LIGHTS AND MACHINE OPERATION4-1
INTRODUCTION.....................................................................................................................4-1
MACHINE OPERATION.........................................................................................................4-2
24 V BATTERY POWER SUPPLY.........................................................................................4-2
220/230 V POWER SUPPLY .................................................................................................4-4
GROUND CONTROL STATION ............................................................................................4-5
PLATFORM CONTROL DESK...............................................................................................4-9
PARKING THE MACHINE................................................................................................... 4-12
WORK PLATFORM CONFIGURATION ............................................................................. 4-13
TRANSPORT AND LIFTING PROCEDURES.................................................................... 4-17

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-2
SECTION 5. EMERGENCY PROCEDURES ................................................ 5-1
EMERGENCY OPERATION ..................................................................................................5-1
REPORTING THE ACCIDENT...............................................................................................5-3
SECTION 6. DAILY INSPECTION................................................................ 6-1
SECTION 7. ROUTINE MAINTENANCE...................................................... 7-1
MAINTENANCE EVERY THREE MONTHS..........................................................................7-2
MAINTENANCE EVERY SIX MONTHS ................................................................................7-4
MAINTENANCE EVERY TWO YEARS .................................................................................7-4
SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS....................... 8-1
BATTERY MAINTENANCE....................................................................................................8-1
HYDRAULIC OIL CHANGE....................................................................................................8-3
CHECKS ON LIFTING CHAINS.............................................................................................8-4
SECTION 9. ATTACHED DOCUMENTATION.............................................. 9-1
ATTACHMENT 1 –Layout for decal application ...................................................................9-2
ATTACHMENT 2 –ZP version 24 V hydraulic diagram........................................................9-4
ATTACHMENT 3 –ZP version 220/230 V hydraulic diagram...............................................9-5
ATTACHMENT 4 –ZP version 24 V wiring diagram.............................................................9-6
ATTACHMENT 5 - ZP version 24 V with 220/230 V socket wiring diagram.........................9-8
ATTACHMENT 6 –ZP version 220/230 V wiring diagram................................................. 9-10
ATTACHMENT 7 - Inspection certificate............................................................................. 9-12

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-3
ENGLISH
PREMISE
The purpose of thisuse and maintenance manual is toprovide the users with
the essential information to carry out the steps intended for safe and correct
machine operation, in accordance with the purposes for which it has been
manufactured.
All information in this manual must be read and understood before making
any attempt to operate the machine.
THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP
IT NEAR THE MACHINE.
Due to continuous improvements to the products, Faraone Industrie Spa
reserves the right to amend the technical data without any prior notice. For
updated information, contact Faraone Industrie Spa.
ATTENTION
REMEMBER NO EQUIPMENT IS SAFE IF THE OPERATOR DOES NOT COMPLY
WITH THE SAFETY PRECAUTIONS

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-4
SYMBOLS AND TERMS
ATTENTION
The danger symbol draws attention to potential
dangers that might cause injuries. To avoid possible
injuries or fatal accidents, comply with all safety
instructions that follow the symbol.
Arrows are used in the pictures of the machine to
indicate the specific points described in the text of the
manual.
Elevating Platform: A machine intended to move persons to their work
position, where they carry out their tasks from the work platform.
Work platform: A platform or basket that is moved to the required work
position loaded and from which the operator is able to carry out construction,
repairs, inspections, or other similar operations.
Outriggers: Devices used to stabilise the mobile work lift platform,
supporting and levelling it in its entirety.
Extending structure: A structure connected to the frame that supports the
work platform and moves the work platform to the required position.
Frame: Machine Base. It may be pushed-around or self-propelled.

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-5
TECHNICAL SUPPORT - WARRANTY
Before contacting the Manufacturer, the Customer must make sure they
have the following information:
•Serial number of the machine;
•Name and surname of the person making the enquiry;
•Telephone or fax number of the person making the enquiry;
•Accurate description of the problem or of the information to be
provided.
The warranty period is 12 (twelve) months from the date of the
purchase invoice.
Said warranty covers faulty components and the labour required for
servicing, if this is carried out at the Manufacturer's premises.
Transport of the machine is at the purchaser's expense.
The warranty is valid provided all rules laid down for correct use of the
machine are complied with.

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-6
NOTICES
For machines sold in Italy:
According to art. 71, paragraph 11 of the (Italian) Legislative Decree
81/2008, the employer/owner of the machine is obliged to report
commissioning of the same to the local department of INAIL (National
Institute for the Prevention of Accidents at Work).
They must also arrange for the machine to undergo ANNUAL inspection of
its actual condition and working order.
For machines sold in other countries:
The owner of themachinemust ascertain whether installation of themachine
needs to be reported and/or any need for periodic inspections by specific
competent agencies.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-1
SECTION 1. SAFETY PRECAUTIONS
GENERAL INFORMATION
This section illustrates the necessary precautions for correct and safe use of
the machine and itsmaintenance. To assure correct use of the machine, it is
essential to establish a daily routine procedure based on the instructions
provided in the manual. Also, to guarantee safe operation of the machine, it
is necessary for a skilled person to establish a maintenance schedule based
on the information provided in this manual, which must be strictly complied
with.
The owner/user/operator/company granting in leasing/person receiving in
leasing the machine, must not accept responsibility of its operation before
having carefully read the manual and completed the training and the
functioning procedures, guided by an experienced and skilled operator.
For further information relating to safety, training, inspection, maintenance,
application and operation, contact Faraone Industrie Spa.
ATTENTION
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE
MANUAL MAY DAMAGE THE MACHINE AND THE PROPERTY AND CAUSE
INJURIES OR FATAL ACCIDENTS.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-2
PRELIMINARY PROCEDURES
Operator training and knowledge
•Carefully read the manual before using the machine.
•Use the machine only after being fully trained by authorised personnel.
•The machine can only be used by authorised and skilled personnel.
•Read carefully and comply with all the WARNING statements and the
operational instructions reported on the machine and in the manual.
•Use the machine for applications falling within those intended by
Faraone Industrie Spa.
•All operational personnel must familiarise with the emergency controls
and operation of the machine, as specified in the manual.
•Carefully read and comply with all company, local and government
regulations in force, relating to machine operation.
Inspection of the work place
•Before using the machine, the operator must take the necessary
precautions to avoid any hazard in the work place.
•Do not operate the machine on lorries, trailers, railway carriages, boats
in water, scaffolding or similar, unless Faraone Industrie Spa has
approved the operation in writing.
•The machine can be switched on at temperatures between -15°C and
40°C. Contact Faraone Industrie for machine operation at temperatures
not within the indicated range.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-3
•The machine cannot be switched on in environments stated as ATEX,
unless specifically indicated in the EC certificate of conformity delivered
with the machine in question.
Machine inspection
•Use the machine only after having carried out the inspections and
functional checks. For further instructions, refer to Section 3 of this
manual.
•Operate the machine only after having carried out all assistance and
maintenance set out in the requirements specified in this manual.
•Make sure all safety devices work properly. Any changesto such devices
constitute a breach of the safety regulations.
•Do not operate the machine if its signs or decals indicating the safety
regulations or instructions are illegible or missing.
•Avoid building up debris on the floor of the machine. Prevent mud, oil,
grease and other slippery substances from coming into contact with
shoes and with the floor of the machine.
ATTENTION
ANY CHANGES OR ALTERATIONS TO THE MACHINE MAY ONLY BE CARRIED
OUT WITH PRIOR WRITTEN AUTHORISATION BY THE MANUFACTURER.