Faraone ZP8 Operation instructions

AERIAL PLATFORM
□ ZP8 □ ZP10 □ ZP12 □ ZP14 □ ZP16
USE AND MAINTENANCE INSTRUCTIONS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-1
SECTION 0. INTRODUCTION
TABLE OF CONTENTS
SECTION 0. INTRODUCTION..................................................................... 0-1
TABLE OF CONTENTS..........................................................................................................0-1
PREMISE ................................................................................................................................0-3
SYMBOLS AND TERMS ........................................................................................................0-4
TECHNICAL SUPPORT - WARRANTY.................................................................................0-5
NOTICES.................................................................................................................................0-6
SECTION 1. SAFETY PRECAUTIONS......................................................... 1-1
GENERAL INFORMATION ....................................................................................................1-1
PRELIMINARY PROCEDURES.............................................................................................1-2
OPERATION...........................................................................................................................1-4
TOWING, LIFTING AND TRANSPORT.................................................................................1-8
SECTION 2. GENERAL TECHNICAL DATA................................................. 2-1
MODEL ZP 8 GENERAL TECHNICAL DATA .......................................................................2-4
MODEL ZP 10 GENERAL TECHNICAL DATA .....................................................................2-5
MODEL ZP 12 GENERAL TECHNICAL DATA .....................................................................2-6
MODEL ZP 14 GENERAL TECHNICAL DATA.....................................................................2-7
MODEL ZP 16 GENERAL TECHNICAL DATA .....................................................................2-8
BASIC CONSTRUCTIVE DATA.......................................................................................... 2-10
SECTION 3. PREPARATION AND INSPECTION.........................................3-1
PERSONNEL TRAINING .......................................................................................................3-1
FUNCTIONAL TEST...............................................................................................................3-3
SAFETYWARNINGS FOR OPERATORS............................................................................3-4
SECTION 4. CONTROLS, WARNING LIGHTS AND MACHINE OPERATION4-1
INTRODUCTION.....................................................................................................................4-1
MACHINE OPERATION.........................................................................................................4-2
24 V BATTERY POWER SUPPLY.........................................................................................4-2
220/230 V POWER SUPPLY .................................................................................................4-4
GROUND CONTROL STATION ............................................................................................4-5
PLATFORM CONTROL DESK...............................................................................................4-9
PARKING THE MACHINE................................................................................................... 4-12
WORK PLATFORM CONFIGURATION ............................................................................. 4-13
TRANSPORT AND LIFTING PROCEDURES.................................................................... 4-17

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-2
SECTION 5. EMERGENCY PROCEDURES ................................................ 5-1
EMERGENCY OPERATION ..................................................................................................5-1
REPORTING THE ACCIDENT...............................................................................................5-3
SECTION 6. DAILY INSPECTION................................................................ 6-1
SECTION 7. ROUTINE MAINTENANCE...................................................... 7-1
MAINTENANCE EVERY THREE MONTHS..........................................................................7-2
MAINTENANCE EVERY SIX MONTHS ................................................................................7-4
MAINTENANCE EVERY TWO YEARS .................................................................................7-4
SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS....................... 8-1
BATTERY MAINTENANCE....................................................................................................8-1
HYDRAULIC OIL CHANGE....................................................................................................8-3
CHECKS ON LIFTING CHAINS.............................................................................................8-4
SECTION 9. ATTACHED DOCUMENTATION.............................................. 9-1
ATTACHMENT 1 –Layout for decal application ...................................................................9-2
ATTACHMENT 2 –ZP version 24 V hydraulic diagram........................................................9-4
ATTACHMENT 3 –ZP version 220/230 V hydraulic diagram...............................................9-5
ATTACHMENT 4 –ZP version 24 V wiring diagram.............................................................9-6
ATTACHMENT 5 - ZP version 24 V with 220/230 V socket wiring diagram.........................9-8
ATTACHMENT 6 –ZP version 220/230 V wiring diagram................................................. 9-10
ATTACHMENT 7 - Inspection certificate............................................................................. 9-12

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-3
ENGLISH
PREMISE
The purpose of thisuse and maintenance manual is toprovide the users with
the essential information to carry out the steps intended for safe and correct
machine operation, in accordance with the purposes for which it has been
manufactured.
All information in this manual must be read and understood before making
any attempt to operate the machine.
THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP
IT NEAR THE MACHINE.
Due to continuous improvements to the products, Faraone Industrie Spa
reserves the right to amend the technical data without any prior notice. For
updated information, contact Faraone Industrie Spa.
ATTENTION
REMEMBER NO EQUIPMENT IS SAFE IF THE OPERATOR DOES NOT COMPLY
WITH THE SAFETY PRECAUTIONS

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-4
SYMBOLS AND TERMS
ATTENTION
The danger symbol draws attention to potential
dangers that might cause injuries. To avoid possible
injuries or fatal accidents, comply with all safety
instructions that follow the symbol.
Arrows are used in the pictures of the machine to
indicate the specific points described in the text of the
manual.
Elevating Platform: A machine intended to move persons to their work
position, where they carry out their tasks from the work platform.
Work platform: A platform or basket that is moved to the required work
position loaded and from which the operator is able to carry out construction,
repairs, inspections, or other similar operations.
Outriggers: Devices used to stabilise the mobile work lift platform,
supporting and levelling it in its entirety.
Extending structure: A structure connected to the frame that supports the
work platform and moves the work platform to the required position.
Frame: Machine Base. It may be pushed-around or self-propelled.

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-5
TECHNICAL SUPPORT - WARRANTY
Before contacting the Manufacturer, the Customer must make sure they
have the following information:
•Serial number of the machine;
•Name and surname of the person making the enquiry;
•Telephone or fax number of the person making the enquiry;
•Accurate description of the problem or of the information to be
provided.
The warranty period is 12 (twelve) months from the date of the
purchase invoice.
Said warranty covers faulty components and the labour required for
servicing, if this is carried out at the Manufacturer's premises.
Transport of the machine is at the purchaser's expense.
The warranty is valid provided all rules laid down for correct use of the
machine are complied with.

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ZP –Rev. 05_2018
Page 0-6
NOTICES
For machines sold in Italy:
According to art. 71, paragraph 11 of the (Italian) Legislative Decree
81/2008, the employer/owner of the machine is obliged to report
commissioning of the same to the local department of INAIL (National
Institute for the Prevention of Accidents at Work).
They must also arrange for the machine to undergo ANNUAL inspection of
its actual condition and working order.
For machines sold in other countries:
The owner of themachinemust ascertain whether installation of themachine
needs to be reported and/or any need for periodic inspections by specific
competent agencies.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-1
SECTION 1. SAFETY PRECAUTIONS
GENERAL INFORMATION
This section illustrates the necessary precautions for correct and safe use of
the machine and itsmaintenance. To assure correct use of the machine, it is
essential to establish a daily routine procedure based on the instructions
provided in the manual. Also, to guarantee safe operation of the machine, it
is necessary for a skilled person to establish a maintenance schedule based
on the information provided in this manual, which must be strictly complied
with.
The owner/user/operator/company granting in leasing/person receiving in
leasing the machine, must not accept responsibility of its operation before
having carefully read the manual and completed the training and the
functioning procedures, guided by an experienced and skilled operator.
For further information relating to safety, training, inspection, maintenance,
application and operation, contact Faraone Industrie Spa.
ATTENTION
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE
MANUAL MAY DAMAGE THE MACHINE AND THE PROPERTY AND CAUSE
INJURIES OR FATAL ACCIDENTS.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-2
PRELIMINARY PROCEDURES
Operator training and knowledge
•Carefully read the manual before using the machine.
•Use the machine only after being fully trained by authorised personnel.
•The machine can only be used by authorised and skilled personnel.
•Read carefully and comply with all the WARNING statements and the
operational instructions reported on the machine and in the manual.
•Use the machine for applications falling within those intended by
Faraone Industrie Spa.
•All operational personnel must familiarise with the emergency controls
and operation of the machine, as specified in the manual.
•Carefully read and comply with all company, local and government
regulations in force, relating to machine operation.
Inspection of the work place
•Before using the machine, the operator must take the necessary
precautions to avoid any hazard in the work place.
•Do not operate the machine on lorries, trailers, railway carriages, boats
in water, scaffolding or similar, unless Faraone Industrie Spa has
approved the operation in writing.
•The machine can be switched on at temperatures between -15°C and
40°C. Contact Faraone Industrie for machine operation at temperatures
not within the indicated range.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-3
•The machine cannot be switched on in environments stated as ATEX,
unless specifically indicated in the EC certificate of conformity delivered
with the machine in question.
Machine inspection
•Use the machine only after having carried out the inspections and
functional checks. For further instructions, refer to Section 3 of this
manual.
•Operate the machine only after having carried out all assistance and
maintenance set out in the requirements specified in this manual.
•Make sure all safety devices work properly. Any changesto such devices
constitute a breach of the safety regulations.
•Do not operate the machine if its signs or decals indicating the safety
regulations or instructions are illegible or missing.
•Avoid building up debris on the floor of the machine. Prevent mud, oil,
grease and other slippery substances from coming into contact with
shoes and with the floor of the machine.
ATTENTION
ANY CHANGES OR ALTERATIONS TO THE MACHINE MAY ONLY BE CARRIED
OUT WITH PRIOR WRITTEN AUTHORISATION BY THE MANUFACTURER.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-4
OPERATION
General information
•Only use the machine to lift personnel and their tools and equipment.
•Do not operate a faulty machine. Should a fault occur, switch off the
machine.
•Do not move the control switches abruptly or levers from one position to
the opposite one, going through the neutral position; always move the
switch to the neutral position before moving it in the position of the next
function. Operate the controls by exerting slow and even pressure.
•If there are people on the work platform, allow personnel to operate the
machine from the ground exclusively in the event of an emergency.
•Completely lower the extending structure and disconnect the power
supply before leaving the machine unattended.
•When welding is carried out from the machine, take precautions to
protect all machine components from contact with sprays generated by
welding or with molten metal.
•Ensure the power tools are stored correctly, avoiding to let them hang
by the cords in the machine's work area.
•(In case of a battery powered machine) Charge batteries in a well-
ventilated area.
Fall hazard
•Before using the machine, ensure all rails and gates are secured in the
correct position.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-5
•Keep both feet firmly on the floor of the work platform. Do not place
ladders, boxes, steps, planks or similar items on the platform to increase
its range of action.
•Do not use the extension unit to climb on or off the work platform.
•Pay the utmost attention when entering or exiting the work platform.
Make sure the extending structure is lowered completely. Face the
machine when entering or exiting the work platform. Always maintain
"three contact points" with the machine, while making sure that both
handsand onefoot or one hand and bothfeet arecontinuously incontact
with the machine when entering and exiting.
Electrocution hazard
Maintain a distance of at least 3 m between the machine parts and the
occupants with their tools and equipment, and an electric line or equipment
having an electric charge of up to 50,000 Volt. 0.3m must be added for every
increment equal to or less than 30,000 Volt.
Voltage range
(from phase to phase)
Minimum safety operational
distance [m]
From 0 to 50 kV
3
From over 50 to 200 kV
5
From over 200 to 350 kV
6
From over 350 to 500 kV
8
From over 500 to 750 kV
11
From over 750 to 1000 kV
14
NOTE: such minimum safety operational distance is applied except in
cases where the company, local and government regulations are stricter.
Table 1-1: Minimum safety operational distance

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-6
The minimum safety operational distance may be reduced in case of
insulating barriers installed to prevent contact and if such barriers are
regulated on thevoltage of the electric line to be protected. The barriersmust
not be part of the machine nor be connected to it. The minimum safety
operational distance must be reduced within the operational dimensions
intended for the insulating barrier. This distance must be determined by a
skilled person in accordance with the company, local and government
regulations concerning work carried out near live equipment.
Tilting hazard
•Do not lift the work platform on a slope or on irregular or soft
surfaces.
•Before driving the machine on floors, bridges, lorries and other
surfaces, check their maximum capacity.
•Do not exceed the maximum capacity of the machine. Distribute the
loads on the floor of the work platform as evenly as possible.
•Keep the machine's chassis (including outriggers) at a minimum
distance of 0.5 m from potholes, bumps, slopes, obstacles, debris,
hidden holes and other potential dangers at ground level.
•Do not attempt using the machine as a crane. Do not tie the machine
to any adjacent structure.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-7
•Do not make the working platform larger with unauthorised platform
extensions or additions.
•If the extending structure or the work platform remains jammed so
that one or more wheels are lifted from the ground, the operator is
required to climb off the working platform before attempting to free
the machine. Use a crane, forklift trucks or other adequate
equipment to stabilise the machine and allow the personnel to get
off the work platform.
•Do not move the machine with the stabilisers inserted and the
extendible structure lifted. Before moving the machine, completely
lower the extending structure.
Crushing and impact hazard
•When using the machine or lifting or lowering the work platform,
check the distances above, at the sides and below the platform.
•Do not lean over the rails of the work platform when the machine is
in operation.
•Always pay the utmost attention to prevent the operational controls
and people on the work platform from being hit or hindered by any
obstacles.
•Ensure the operators of other machines at a height or at ground
level are informed of the presence of the machine.
•Warn personnel not to work, stand or walk underneath the lifted
platform. Mark off the floor area with appropriate barriers, as
required.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ZP –Rev. 05_2018
Page 1-8
TOWING, LIFTING AND TRANSPORT
•Do not allow personnel to stand on the work platform while towing, lifting
and transport.
•Only tow the machine in case of emergency, faults, a power-cut or to
load/unload it. Refer to the "Emergency procedures" section in this
manual.
•Before towing, lifting and transport, ensure the work platform is
completely retracted and emptied.
•Do not pull or push a blocked or disabled machine.
•While lifting the machine by means of a forklift, place the forks
exclusively in the appropriate areas of the machine. Lift by means of
lifting equipment of adequate capacity.
For information regarding lifting, refer to the relevant section in the manual.

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ZP –Rev. 05_2018
Page 2-1
SECTION 2. GENERAL TECHNICAL DATA
ATTENTION
THE AERIAL PLATFORM ZP IS A LIFTING MACHINE INTENDED TO MOVE
PERSONS TO THEIR WORK POSITIONS ON THE WORK PLATFORM.
THE ELEVATING PLATFORM ZP MUST BE USED ONLY FOR ITS INTENDED
PURPOSES.
ANY OTHER USE IS CONSIDERED MISUSE.
ATTENTION
THE USER MUST OBTAIN APPROVAL AND GUIDELINES FROM THE
MANUFACTURER ON SPECIAL OPERATING METHODS OR CONDITIONS NOT
COVERED IN THOSE SPECIFIED BY THE MANUFACTURER.

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ZP –Rev. 05_2018
Page 2-2
MACHINE FEATURES
H. MAX 1
H
P
H. MAX 2
C1
C2
L
A
B
E1
E2

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ZP –Rev. 05_2018
Page 2-3
MODELLO VERSIONE
H MAX 1 in
posizione E2
H MAX 2 in
posizione E2
L (mm) H (mm) A(mm) B (mm) C1 (mm) C2 (mm) E1 (mm) E2 (mm)
150 I 1360 1360 400 1380
150 E 2100 2100 400 1380
150 I 1360 1360 400 1380
150 E 2550 2550 400 1380
150 I 1720 1720 400 /
150 E 3000 3000 400 /
150 I 1720 1720 400 /
150 E 3000 3000 400 /
150 I 3000 3000 400 2400
150 E 5000 5000 400 2400
MODELLO VERSIONE
H MAX 1 in
posizione E2
H MAX 2 in
posizione E2
L (mm) H (mm) A(mm) B (mm) C1 (mm) C2 (mm) E1 (mm) E2 (mm)
200 I 2100 2100 400 1380
200 E 2550 2550 400 1380
200 I 2100 2100 400 1380
200 E 3000 3000 400 1380
200 I 2550 2550 400 /
200 E 5000 5000 400 /
200 I 3000 3000 400 /
200 E 5000 5000 400 /
670
6 mt.
8 mt.
10 mt.
12 mt.
1060
800
800
800
800
1950
1950
2530
2960
670
670
ZP 8
ZP 10
ZP 12
800
2960
800
2960
16 mt.
14 mt.
800
1950
ZP 14
8 mt.
10 mt.
12 mt.
14 mt.
800
1950
800
2530
8 mt.
6 mt.
10 mt.
8 mt.
12 mt.
10 mt.
14 mt.
12 mt.
ZP 8
ZP 10
ZP 12
ZP 14
ZP 16
MODEL
VERSION
H MAX 1 in
position E2
H MAX 2 in
position E2
L (mm)
H (mm)
A (mm)
B (mm)
C1 (mm)
C2 (mm)
E1 (mm)
E2 (mm)
ZP 8
150 l
8 mt. 6 mt. 800
1950
670
670
1360
1360
400
1380
150 E
2100
2100
400
1380
ZP 10
150 l
10 mt. 8 mt. 800
1950
1360
1360
400
1380
150 E
2550
2550
400
1380
ZP 12
150 l
12 mt. 10 mt. 800
2530
1720
1720
400
/
150 E
3000
3000
400
/
ZP 14
150 l
14 mt. 12 mt. 800
2960
1720
1720
400
/
150 E
3000
3000
400
/
ZP 16
150 l
16 mt. 14 mt. 800
2960
3000
3000
400
2400
150 E
5000
5000
400
2400
MODEL
VERSION
H MAX 1 in
position E2
H MAX 2 in
position E2
L (mm)
H (mm)
A (mm)
B (mm)
C1 (mm)
C2 (mm)
E1 (mm)
E2 (mm)
ZP 8
200 I
8 mt. 6 mt. 800
1950
670
1060
2100
2100
400
1380
200 E
2550
2550
400
1380
ZP 10
200 I
10 mt. 8 mt. 800
1950
2100
2100
400
1380
200 E
3000
3000
400
1380
ZP 12
200 I
12 mt. 10 mt. 800
2530
2550
2550
400
/
200 E
5000
5000
400
/
ZP 14
200 I
14 mt. 12 mt. 800
2960
3000
3000
400
/
200 E
5000
5000
400
/

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ZP –Rev. 05_2018
Page 2-4
The general technical features of the model ZP Elevating Platform in the
different possible configurations are as follows:
Table NOTE:
* : Maximum pressure per outrigger considering that the weight of the platform plus the
maximum load on the basket are wholly distributed on one side only of the platform(wholly
asymmetrical load)
MODEL ZP 8 GENERAL
TECHNICAL DATA
150
200
□
Internal
Use
□
Outdoor
Use
□
Internal
Use
□
Outdoor
Use
Weight of the machine: (Total)
383 kg
395 kg
402 kg
414 kg
Stabiliser weight:
12 kg
15 kg
15 kg
18 kg
Machine height: (in transport
position)
195 cm
Maximum resting pressure on
the ground: per wheel/stabiliser
(*)
185 daN
190 daN
210 daN
215 daN
Maximum gradeability: (in
transport position)
15% - 9°
Maximum longitudinal work
slope:
Base “LEVEL”
Maximum transversal work
slope:
Base “LEVEL”
Machine base with stabilisers:
(length x width)
136x136
cm
210x210
cm
210x210
cm
255x255
cm
Machine base without
stabilisers: (length x width)
136.5 cm x 80 cm
Manual maximum horizontal
side force:
200 N
400 N
Maximum hydraulic system
pressure:
90 bar
90 bar
Capacity of the hydraulic tank:
~ 9 Litres
Power supply
•Standard
•Optional
220/230 V 50/60 Hz
2 Batteries AGM 12V 85 Ah

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ZP –Rev. 05_2018
Page 2-5
Operators inside the work
platform:
1
2
Maximum capacity in the work
platform:
150 kg
200 kg
Maximum operating height:
(from the ground to the floor of the
work platform)
•STANDARD position
•HIGH position
5.06 m
6.04 m
Internal dimensions of the work
platform:
~ 61 cm x 61 cm
~ 61 cm x 100 cm
MODEL ZP 10 GENERAL
TECHNICAL DATA
150
200
□
Internal
Use
□
Outdoor
Use
□
Internal
Use
□
Outdoor
Use
Weight of the machine: (Total)
498 kg
522 kg
517 kg
541 kg
Stabiliser weight:
12 kg
18 kg
15 kg
21 kg
Machine height: (in transport
position)
195 cm
Maximum resting pressure on
the ground: per wheel/stabiliser
(*)
230 daN
235 daN
250 daN
260 daN
Maximum gradeability: (in
transport position)
15% - 9°
Maximum longitudinal work
slope:
Base “LEVEL”
Maximum transversal work
slope:
Base “LEVEL”
Machine base with stabilisers:
(length x width)
136x136
cm
255x255
cm
210x210
cm
300x300
cm
Machine base without
stabilisers: (length x width)
136.5 cm x 80 cm
Manual maximum horizontal
side force:
200 N
400 N
Maximum hydraulic system
pressure:
110 bar
110 bar
Capacity of the hydraulic tank:
~ 9 Litres