FarmTek Growers Supply 115106F User manual

1
Revision date: 02.17.16
©2016 Growers Supply
All Rights Reserved. Reproduction
is prohibited without permission.
Insect Screen for
Exhaust Fans
STK# DIMENSIONS
115106F 24" x 24" Exhaust Fan
115107F 36" x 36" Exhaust Fan
115108F 48" x 48" Exhaust Fan
Actual fan and screen kit may differ.

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Important Information
PICTORIAL PARTS GUIDE
100441 (1)
Nut Setter
FA4482B
Tek Screw
FAG102B
1/4" Hex Bolt
FALF15B
1/4" Locknuts
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble and install the insect screen kit. Additional
tools may be needed.
• Tape measure and marker.
• Variable speed drill (cordless with extra batteries
works best) and 5/16" drill bit for metal.
• Small hammer and gloves.
• Level (length depends on kit dimensions) and
carpenter's square or similar tool to square
assembled frame.
• 7/16" wrenches and a socket set containing
7/16" deep-well socket.
• Miscellaneous clamps to hold components.
• Wire cutters to cut spring wire.
• Scissors to cut bulk insect screen.
• Caulk gun to apply sealant.
READ THIS DOCUMENT BEFORE YOU BEGIN
Thank you for purchasing the insect screen kit. When properly assembled and maintained, this product will provide years of reliable service. These instructions
include helpful hints and important information needed to safely assemble and properly maintain the kit components. Please read these instructions before
you begin. If you have any questions during assembly, contact customer service at 1.800.245.9881 for assistance.
ASSEMBLY PROCEDURE
Following the instructions as presented will help
ensure proper assembly. Steps outlining assembly
process are as follows:
1. Verify that all parts are included in the
shipment. Notify customer service for questions
or concerns.
2. Read these instructions and all additional
documentation included with the shipment
before you begin.
3. Gather the tools and assistants. Assistants are
helpful during assembly.
4. Assemble kit components. Read this document
to determine what pages apply to your kit.
5. Read the care and maintenance information.
CARE AND MAINTENANCE
Proper care and maintenance is important.
Check the following items periodically to ensure
components are secure and functioning properly.
• Check all fasteners to verify they remain tight.
• Never climb or stand on any part of the
screen frame.
• Keep sharp objects away from screen.
• Never stack or lean objects against the
screen.
• Do not allow debris, ice, or snow to buildup
on top section of screen.
• Clean screen using garden hose and spray
nozzle. Keep water away from electrical
components.
• For replacement or missing parts, call
1.800.245.9881 for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear gloves when handling metal.
• Use a portable GFCI (Ground Fault Circuit
Interrupter) when working with electric power
tools and cords.
IMPORTANT
These instructions assume exhaust fan is
installed. If fan is not installed, install it before
continuing with these instructions.
Do not attach screen frame without first installing
the exhaust fan.

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Revision date: 02.17.16
1a Required parts:
• All frame components as identified on diagram below.
• 1/4" hex bolts and locknuts
ASSEMBLE SCREEN FRAME
Assemble 24" x 24" frame (115106F) as shown on this page. For kits 115107F
and 115108F, continue with Procedure 1b.
Assemble 115106F (24" x 24") Screen Kit
C
D
B
A
B
C
D
A
115106C
115106C
115106C
115106D
(all cross braces)
115106B
115106B
115106B
115106B
115106C
115106A
115106A
115106A 115106A
ATTENTION: For best results, assemble on a flat surface. Assemble as
shown using the 1/4" fasteners; then, square each corner using a carpenter's
square before you tighten the bolts. Assistance is required to lift, hold, and
attached assembled screen frame to building.

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1a ASSEMBLE SCREEN FRAME—continued
Once the screen frame is assembled and all 1/4" fasteners are tight, lift frame into position around fan/shutter and secure to building. Fasteners to attach frame
to metal are included. If building wall is wood or other material, customer must supply fasteners. Do not use the Tek screws for non-metal building frame.
After screen frame is secured to the building, complete procedure on page 5-6 to install insect screen.
Install fasteners through this flange and into building frame. Add customer-
supplied materials for framing/backer as needed.
Space fasteners 8"-10" on-center around perimeter of screen frame.
Outside of
Building
Building
Frame
Screen Frame
Profile
Fastener
Fan w/Shutter
Fasteners to secure
screen frame to building.
Outside
Building Frame Building Frame
Screen Frame
Side View
Assemble 115106F (24" x 24") Screen Kit

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Revision date: 02.17.16
1a SEAL FRAME
Required parts:
• DE4007 Sealant
Required parts:
• 113819 Insect Screen
Sealant helps keep insects out. Apply a
bead of sealant around the perimeter of
screen frame to seal any gaps between
screen frame and building. See dashed
lines.
ATTENTION: Allow sealant to dry
before insect screen installation.
PREPARE SCREEN FOR INSTALLATION
Take the bulk insect screen and cut
it into two (2) panels using the grid
shown below.
For best results, spread screen out on a clean surface that will not
damage material. Cover surface with cardboard or similar material if
needed. Panels are trimmed after installation.
Photo below shows spring wire as seen installed in frame channel to
lock screen in place. Additional photos are found on page 10.
115106F (24" x 24") Screen Kit: Seal Frame & Prepare Screen
Cut two (2) panels from
the bulk insect screen:
• one (1) @ 3' x 8'
• one (1) @ 3' 6" x 8'
NOTE: Trim panels to
length after installation.
Do not over-stretch
panels during
installation. Panels
should be taut.
3' 6"
8'
Panel 1
Panel 2
3'

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115106F Screen Installation for 24" x 24" Kit
Required parts:
• Panels from previous page.
• 102198 Spring Wire
Complete the steps that follow to install insect screen.
Exercise caution when cutting and installing spring
wire. Wear eye protection during installation and
when handling spring wire to prevent injury.
INSTALL INSECT SCREEN
1a
1. Secure Panel 1 to upper channel along one side.
Pull tight toward bottom of frame square and secure
in side and bottom channels. Pull panel under frame
toward remaining open side. Secure to bottom
channels in the same manner. Finally, pull panel to
upper channel along opposite side and secure.
2. Cut spring wire to length as needed. Do not stretch
screen too tight. View sample photos on page 10.
3. Trim panel as desired. Leave 2" or more to reattach
and stretch panel if needed.
5. After securing panel to top square of
frame, stretch panel down to cover
front and secure in same channel used
for Panel 1 by installing another run of
spring wire.
6. Trim excess panel. Leave 2" or more to
reattach and stretch panel if needed.
4. Install Panel 2 as shown above.
ATTENTION: Install spring wire and
panel in same channels used for Panel
1 installation where panels overlap.
Secure Panel 1 in upper
channel here first.
Secure Panel 2 in upper channel
against building here first.
Secure Panel 2 in lower front channel
last. Channel is located on underside.
Panel 1
Panel 2
Secure Panel 1 in
this upper channel
last.
Secure screen to
bottom u-channel
(underside of frame).
TOP
FRONT

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Revision date: 02.17.16
Complete the steps that follow to assemble and install the insect screen. For
all 24" x 24" kits (115106F), complete instructions in Section 1a. These
instructions assume fan is installed in building.
1. Disconnect main power supply from fan to ensure it will not run while
installing screen frame.
2. Remove wire fan guard and store fasteners to be used for reassembly.
Required parts:
• All frame components as identified on diagram for purchased kit. Main
kit diagrams begin on page 13 (115107F) and page 14 (115108F).
• 1/4" hex bolts and locknuts
ASSEMBLE SCREEN FRAME (36" and 48")
1b
Assemble 115107F (36" x 36") and 115108F (48" x 48") Screen Kit
3. Take each u-channel section and mark additional hole locations for Tek
screws between end mounting holes. Evenly space hole locations.
4. Position first section along top of fan shroud flush to outer edge and
clamp or have an assistant hold in place.
36" x 36" kits
48" x 48" kits
Mark these hole locations.
Pre-Drilled
Hole
Pre-Drilled
Hole
Pre-Drilled
Hole
Pre-Drilled
Hole
NOTE: Set fasteners and guard aside for use later.

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ASSEMBLE SCREEN FRAME—continued
5. Secure by driving a Tek screw through u-channel and shroud in the
marked locations. Do not secure ends of u-channel at this time.
6. Repeat steps to secure all remaining sections of u-channel to the
perimeter of fan shroud.
7. With a drill and 5/16" bit, drill all mounting holes through fan shroud using
the pre-drilled holes in u-channel ends as a guide.
8. Install the upper and lower side frame sections and struts. Connect using
the diagonal strut and 1/4" fasteners. See connection details on main
diagram page for specific kit.
NOTE: Do not fully tighten the 1/4" fasteners at this time. Tighten only
enough to remove excess play in each connection.
Drill 5/16" hole through
shroud at each end of
each u-channel section
at all four corners.
1b
Assemble 115107F (36" x 36") and 115108F (48" x 48") Screen Kit
x
x
Marks

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Revision date: 02.17.16
ASSEMBLE SCREEN FRAME—continued
9. Install upper and lower horizontal and vertical front frame sections and
secure using 1/4" fasteners. Tighten to remove excess play at each
connection. Do not fully tighten at this time.
10. Install remaining upper and lower diagonal supports as shown. See
dashed lines and diagrams for strut locations.
11. Using a large carpenter's square, square corners and tighten all 1/4"
fasteners.
NOTE: Ensure frame is square before fasteners are tightened.
12. Using the original fasteners (Step 2), reinstall wire guard for fan.
13. Apply bead of sealant around all u-channel attached to shroud to seal
any gaps that may be present. Allow to dry before installing screen.
14. Install insect screen as shown in the next section. Choose the procedure
for the screen kit purchased: 11507F (36" x 36") or 11508F (48" x 48").
Do not cut screen using the wrong procedure.
1b
Square
Diagonal Brace
Assemble 115107F (36" x 36") and 115108F (48" x 48") Screen Kit

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Sample Insect Screen Installation Photos
ATTENTION: Actual frame and screen kits may differ from what is shown. Securing insect screen is similar. Photos are presented to show that process.
Examples only.
Drape screen over frame.
Secure using spring wire.
Cut spring wire to length.
Sample screen shown.
Trim screen material.
Install spring wire.

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Revision date: 02.17.16
115107F Screen Template and Installation for 36" x 36" Kit
Complete the steps that follow to install insect screen.
1. Take bulk insect screen and cut to size using the
template shown below.
2. Use diagrams on this page to install screen.
INSTALL INSECT SCREEN — 36" x 36" Kit
Exercise caution when cutting and installing spring
wire. Wear eye protection during installation and
when handling spring wire to prevent injury.
Required parts:
• 113819 Bulk Insect Screen
• 102198 Spring Wire
Panel 1 covers four (4) sections. Secure Panel 1
to lower side channel first. Then drape panel over
frame. Secure screen to each frame square using
a single run of spring wire in each channel. Cut
wire to length. Do not stretch screen too tight.
Secure free edge of Panel 1 using same channel
and another run of spring wire. Trim panel as
desired. Leave 2" or more to reattach and stretch
panel if needed.
Secure Panel 2 to front of frame. Install spring
wires in same channels used to secure first
panel. Trim excess panel. Leave 2" or more to
reattach and stretch panel if needed.
Secure
here first.
Free Edge
End Panel 1 here
in same channel.
Panel 1 Panel 1
Panel 2
Cut two (2) panels from bulk insect screen:
• one (1) @ 4' x 14' (covers four sections)
• one (1) @ 4' x 4' (covers front section)
NOTE: Trim panels to length after installation. Do not over-
stretch panels during installation. Panels should be taut.
14' 4'
4'
2' 6"
Panel 1 Panel 2

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115108F Screen Template and Installation for 48" x 48" Kit
Complete the steps that follow to install insect screen.
1. Take bulk insect screen and cut to size using the
template shown below.
2. Use diagrams on this page to install screen.
INSTALL INSECT SCREEN — 48" x 48" Kit
Exercise caution when cutting and installing spring
wire. Wear eye protection during installation and
when handling spring wire to prevent injury.
Required parts:
• 113819 Bulk Insect Screen
• 102198 Spring Wire
Panel 1 covers four (4) sections. Secure Panel 1
to lower side channel first. Then drape panel over
frame. Secure screen to each frame square using
a single run of spring wire in each channel. Cut
wire to length. Do not stretch screen too tight.
Secure free edge of Panel 1 using same channel
and another run of spring wire. Trim panel as
desired. Leave 2" or more to reattach and stretch
panel if needed.
Secure Panel 2 to front of frame. Install spring
wires in same channels used to secure first
panel. Trim excess panel. Leave 2" or more to
reattach and stretch panel if needed.
Secure
here first.
Free Edge
End Panel 1 here
in same channel.
Cut two (2) panels from bulk insect screen:
• one (1) @ 5' x 18' (covers four sections)
• one (1) @ 5' x 5' (covers front section)
NOTE: Trim panels to length after installation. Do
not over-stretch panels during installation. Panels
should be taut.
18' 5'
5'
Panel 1 Panel 2

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Revision date: 02.17.16
115107F Screen Frame for 36" x 36" Exhaust Fan
115107FA (all u-channel)
115107FA
115107FBL
115107FBL
115107FBR
115107FE
(all cross braces)
115107FD
115107FD
115107FBR
115107FC
115107FC
A
B
A
NOTE: Install diagonal braces on the outside surface of fan
shroud to ensure a tight connection.
B
Shroud

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115108F Screen Frame for 48" x 48" Exhaust Fan
115108FA (all u-channel)
115108FA
115108FBL
115108FBL
115108FBR
115108FE
(all cross braces)
115108FD
115108FD
115108FBR
115108FC
115108FC
A
B
A
B
NOTE: Install diagonal braces on the outside surface of fan
shroud to ensure a tight connection.

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Revision date: 02.17.16
Customer Notes