Fastwel CPC1600 User manual

CPC1600
PC/104-Plus
Intel Pentium M Based
Processor Module
User Manual
Rev. 001 E
July 2008
Preliminary
The product described in this manual is compliant
to all related CE standards.

Product Title: CPC1600
Document Name: CPC1600 User Manual
Document Version: 001 E
Copyright © 2008 Fastwel Co. Ltd. All rights reserved.
Revision Record
Rev. Index Brief Description Product Index Date
001 Initial version CPC1600 July 2008
Contact Information
Fastwel Co. Ltd Fastwel Corporation US
Address: 108 Profsoyuznaya st.,
Moscow 117437,
Russian Federation
45 Main Street, Suite 319
Brooklyn, New York 11201
USA
Tel.: [phone] [phone]
Fax: [phone] [phone]
Toll free: [phone] (1-877-RURUGGED)
E-mail: [e-mail] [e-mail]
Web: http://www.fastwel.com/

CPC1600
CPC1600 User Manual 1©2008 Fastwel Ver.001 E
Table of Contents
Table of Contents..............................................................................................................................................1
List of Tables.....................................................................................................................................................3
List of Figures....................................................................................................................................................3
Notation Conventions.........................................................................................................................................4
General Safety Precautions................................................................................................................................5
Unpacking, Inspection and Handling...................................................................................................................6
Three Year Warranty..........................................................................................................................................8
1Introduction...................................................................................................................................... 9
1.1 Overview ................................................................................................................................................9
1.2 CPC1600 Versions................................................................................................................................11
1.3 CPC1600 Diagrams ..............................................................................................................................12
1.3.1 Block Diagram......................................................................................................................13
1.3.2 Board Appearance................................................................................................................14
1.3.3 Board Layout........................................................................................................................15
1.3.4 Dimensions Diagram.............................................................................................................17
1.4 Technical Characteristics.......................................................................................................................18
1.4.1 Processor, Memory and Chipset............................................................................................18
1.4.2 Interfaces .............................................................................................................................19
1.4.3 Control and Monitoring..........................................................................................................20
1.4.4 General ................................................................................................................................21
1.4.5 Software...............................................................................................................................21
1.5 Delivery Checklist..................................................................................................................................22
2Detailed Description .......................................................................................................................23
2.1 Processor, Memory and Chipset............................................................................................................23
2.1.1 Processor.............................................................................................................................23
2.1.2 System Memory....................................................................................................................23
2.1.3 Chipset.................................................................................................................................23
2.2 Internal Peripherals...............................................................................................................................25
2.2.1 Flash Memory.......................................................................................................................25
2.2.1.1 CompactFlash......................................................................................................25
2.2.1.2 Solid-State Disk....................................................................................................25
2.2.1.3 BIOS Flash...........................................................................................................25
2.2.2 Timers..................................................................................................................................25
2.2.3 Local SMBus Devices...........................................................................................................26
2.2.3.1 Temperatures Monitoring......................................................................................26
2.2.3.2 Serial EEPROM....................................................................................................26
2.2.4 Battery..................................................................................................................................26
2.3 Interfaces and Connectors.....................................................................................................................27
2.3.1 PC/104-Plus Connectors.......................................................................................................27
2.3.2 USB Interfaces......................................................................................................................32
2.3.3 Graphics Controller...............................................................................................................33
2.3.3.1 DVM Technology..................................................................................................33
2.3.3.2 Supported Resolutions..........................................................................................33
2.3.3.3 GMCH Core Voltage Selector................................................................................34
2.3.3.4 Video Interfaces andConnectors...........................................................................34
2.3.4 Ethernet Ports.......................................................................................................................36
2.3.5 EIDE Interface......................................................................................................................37
2.3.5.1 HDD LED Connector.............................................................................................38
2.3.6 Serial ATA Ports...................................................................................................................38
2.3.7 CompactFlash Socket...........................................................................................................39

CPC1600
CPC1600 User Manual 2©2008 Fastwel Ver.001 E
2.3.8 GPIO Connector...................................................................................................................40
2.3.9 Power Connector..................................................................................................................40
2.3.10 Other Connectors and System Status LEDs...........................................................................41
3Installation.......................................................................................................................................42
3.1 Safety Regulations................................................................................................................................42
3.2 System Design Variants........................................................................................................................43
3.3 Installation of the Board and Expansion Modules ...................................................................................44
3.4 Removal Procedure...............................................................................................................................45
3.5 Peripheral Devices Installation...............................................................................................................45
3.5.1 USB Devices Installation.......................................................................................................45
3.5.2 CompactFlash Cards Installation...........................................................................................46
3.5.3 Battery Replacement.............................................................................................................46
3.5.4 PC/104 and PC/104-Plus Expansion Modules Installation......................................................47
4Configuration..................................................................................................................................48
4.1 Clear CMOS Jumper Description...........................................................................................................48
4.2 PC/104-Plus VIO Selection....................................................................................................................48
4.3 GMCH Core Voltage Selection ..............................................................................................................49
4.4 Interrupts Handling................................................................................................................................49
4.4.1 On-board PCI Interrupts........................................................................................................50
4.5 Memory Maps.......................................................................................................................................50
4.5.1 First Megabyte Memory Map.................................................................................................50
4.5.2 I/O Addresses.......................................................................................................................51
5Phoenix® BIOS Setup.....................................................................................................................53
5.1 Boot Details..........................................................................................................................................53
5.1.1 Booting without a Monitor, Keyboard or Mouse......................................................................53
5.1.2 Booting from USB.................................................................................................................53
6Thermal and Power Issues.............................................................................................................54
6.1 Temperature Control.............................................................................................................................54
6.1.1 Passive Regulation...............................................................................................................54
6.1.2 Active Regulation..................................................................................................................55
6.2 System Power.......................................................................................................................................56
7Appendices.....................................................................................................................................57
7.1 Supplementary Information....................................................................................................................57
7.1.1 Related Standards and Specifications....................................................................................57
7.2 Useful Abbreviations, Acronyms and Short-cuts.....................................................................................58

CPC1600
CPC1600 User Manual 3©2008 Fastwel Ver.001 E
List of Tables
Table 2-1: SMBus Devices.....................................................................................................................................26
Table 2-1: PC/104 Connector (Rows A and B) Contacts Designation......................................................................28
Table 2-1: PC/104 Connector (Rows C and D) Contacts Designation......................................................................29
Table 2-1: PC/104-Plus Connector Contacts Designation.......................................................................................30
Table 2-2: Onboard USB Connectors Pinouts.........................................................................................................32
Table 2-3: Supported Display Modes......................................................................................................................33
Table 2-4: SVGA Connector Pinout........................................................................................................................34
Table 2-5: LVDS Connector Pinout ........................................................................................................................35
Table 2-6: TFT Panel Control Connector Pinout......................................................................................................35
Table 2-7: Ethernet Connectors Pinouts.................................................................................................................36
Table 2-8: Ethernet LEDs Connectors Pinouts........................................................................................................36
Table 2-9: Standard EIDE HDD Connector Pinout..................................................................................................37
Table 2-10: SATA Connector Pinout ........................................................................................................................38
Table 2-11: CompactFlash Socket Pinout.................................................................................................................39
Table 2-12: GPIO Connector Pinout.........................................................................................................................40
Table 2-13: Power Supply Connector Pinout............................................................................................................40
Table 4-1: Interrupt Settings...................................................................................................................................49
Table 4-2: PCI Interrupt Routing.............................................................................................................................50
Table 4-3: First Megabyte Memory Map.................................................................................................................50
Table 4-4: I/O Address Map...................................................................................................................................51
Table 6-1: DC Input Voltage Ranges and Limits......................................................................................................56
Table 6-2: Some CPC1600 Components Power Consumption................................................................................56
Table 7-1: Related Standards................................................................................................................................57
Table 7-2: Related Specifications...........................................................................................................................58
List of Figures
Figure 1-1: CPC1600 Block Diagram.......................................................................................................................13
Figure 1-2: CPC1600 Board Appearance................................................................................................................14
Figure 1-3: CPC1600 Top Side Layout....................................................................................................................15
Figure 1-4: CPC1600 Bottom Side Layout...............................................................................................................16
Figure 1-5: CPC1600 Mounting Dimensions Diagram ..............................................................................................17
Figure 2-1: GMCH Core Voltage Selector................................................................................................................34
Figure 2-2: Ethernet Connectors.............................................................................................................................36
Figure 2-3: HDD Connector.....................................................................................................................................37
Figure 2-4: HDD LED Connector.............................................................................................................................38
Figure 2-5: Serial ATA Connectors..........................................................................................................................38
Figure 2-6: CompactFlash Socket ...........................................................................................................................39
Figure 2-7: GPIO Connector ...................................................................................................................................40
Figure 2-8: External Power Supply Connector .........................................................................................................40
Figure 2-9: System Status LEDs.............................................................................................................................41
Figure 2-10: CPLD JTAG Header..............................................................................................................................41
Figure 2-11: LPC Header..........................................................................................................................................41
Figure 4-1: PC/104-Plus VIO Selector Positions ......................................................................................................48
Figure 4-2: GMCH Core Voltage Selector................................................................................................................49

CPC1600
CPC1600 User Manual 4©2008 Fastwel Ver.001 E
All information in this document is provided for reference only, with no warranty of its suitability for any specific purpose. This
information has been thoroughly checked and is believed to be entirely reliable and consistent with the product that it describes.
However, Fastwel accepts no responsibility for inaccuracies, omissions or their consequences, as well as liability arising from
the use or application of any product or example described in this document.
Fastwel Co. Ltd. reserves the rights to change, modify, and improve this document or the products described in it, at Fastwel's
discretion without further notice. Software described in this document is provided on an “as is” basis without warranty. Fastwel
assumes no liability for consequential or incidental damages originated by the use of this software.
This document contains information, which is property of Fastwel Co. Ltd. It is not allowed to reproduce it or transmit by any
means, to translate the document or to convert it to any electronic form in full or in parts without antecedent written approval of
Fastwel Co. Ltd. or one of its officially authorized agents.
Fastwel and Fastwel logo are trademarks owned by Fastwel Co. Ltd., Moscow, Russian Federation. Ethernet is a registered
trademark of Xerox Corporation. IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc. Intel
is a trademark of Intel Corporation. Pentium M and Celeron M are trademarks of Intel Corporation. Microsoft is a trademark of
the Microsoft corporation. In addition, this document may include names, company logos and trademarks, which are registered
trademarks and, therefore, are property of their respective owners.
Fastwel welcomes suggestions, remarks and proposals regarding the form and the content of this Manual.
Notation Conventions
Warning, ESD Sensitive Device!
This symbol draws your attention to the information related to electro static sensitivity of your
product and its components. To keep product safety and operability it is necessary to handle
it with care and follow the ESD safety directions.
Warning!
This sign marks warnings about hot surfaces. The surface of the heatsink and some
components can get very hot during operation. Take due care when handling, avoid
touching hot surfaces!
Caution: Electric Shock!
This symbol warns about danger of electrical shock (> 60 V) when touching products or
parts of them. Failure to observe the indicated precautions and directions may expose your
life to danger and may lead to damage to your product.
Warning!
Informationmarked by this symbol is essential for human and equipment safety.
Read this information attentively, be watchful.
Note...
This symbol and title marks important information to be read attentively for your own benefit.

CPC1600
CPC1600 User Manual 5©2008 Fastwel Ver.001 E
General Safety Precautions
This product was developed for fault-free operation. Its design provides conformance to all related
safety requirements. However, the life of this product can be seriously shortened by improper
handling and incorrect operation. That is why it is necessary to follow general safety and
operational instructions below.
Warning!
All operations on this device must be carried out by sufficiently
skilled personnel only.
Warning!
When handling this product, special care must be taken not to hit
the heatsink (if installed) against another rigid object. Also, be
careful not to drop the product, since this may cause damage
to the heatsink, CPU or other sensitive components as well.
Please, keep in mind that any physical damage to this product
is not covered under warranty.
Note:
This product is guaranteed to operate within the published
temperature ranges and relevant conditions. However, prolonged
operation near the maximum temperature is not recommended by
Fastwel or by electronic chip manufacturers due to thermal stress
related failure mechanisms. These mechanisms are common to all
silicon devices; they can reduce the MTBF of the product by
increasing the failure probability. Prolonged operation at the lower
limits of the temperature ranges has no limitations.
Caution, Electric Shock!
Before installing this product into a system and before installing
other devices on it, always ensure that your mains power is switched
off.
Always disconnect external power supply cables during all handling
and maintenance operations with this module to avoid serious
danger of electrical shock.

CPC1600
CPC1600 User Manual 6©2008 Fastwel Ver.001 E
Unpacking, Inspection and Handling
Please read the manual carefully before unpacking the module or mounting the device into your
system. Keep in mind the following:
ESD Sensitive Device!
Electronic modules and their components are sensitive to static
electricity. Even a non-perceptible by human being static discharge
can be sufficient to destroy or degrade a component's operation!
Therefore, all handling operations and inspections of this product
must be performed with due care, in order to keep product integrity
and operability:
nPreferably, unpack or pack this product only at EOS/ESD safe workplaces. Otherwise, it is
important to be electrically discharged before touching the product. This can be done by
touching a metal part of your system case with your hand or tool. It is particularly important
to observe anti-static precautions when setting jumpers or replacing components.
nIf the product contains batteries for RTC or memory back-up, ensure that the module is not
placed on conductive surfaces, including anti-static mats or sponges. This can cause short-
circuit and result in damage to the battery and other components.
nStore this product in its protective packaging while it is not used for operational purposes.
Unpacking
The product is carefully packed in an antistatic bag and in a carton box to protect it against
possible damage and harmful influence during shipping. Unpack the product indoors only at a
temperature not less than +15°C and relative humidity not more than 70%. Please note, that if the
product was exposed to the temperatures below 0°Сfor a long time, it is necessary to keep it at
normal conditions for at least 24 hours before unpacking. Do not keep the product close to a heat
source.
Following ESD precautions, carefully take the product out of the shipping carton box. Proper
handling of the product is critical to ensure correct operation and long-term reliability. When
unpacking the product, and whenever handling it thereafter, be sure to hold the module preferably
by the front panel, card edges or ejector handles. Avoid touching the components and connectors.
Retain all original packaging at least until the warranty period is over. You may need it for
shipments or for storage of the product.
Initial Inspection
Although the product is carefully packaged, it is still possible that shipping damages may occur.
Careful inspection of the shipping carton can reveal evidence of damage or rough handling. Should
you notice that the package is damaged, please notify the shipping service and the manufacturer
as soon as possible. Retain the damaged packing materialfor inspection.
After unpacking the product, you should inspect it for visible damage that could have occurred
during shipping or unpacking. If damage is observed (usually in the form of bent component leads
or loose socketed components), contact Fastwel's official distributor from which you have
purchased the product for additional instructions. Depending on the severity of the damage, the
product may even need to be returned to the factory for repair. DO NOT apply power to the product
if it has visible damage. Doing so may cause further, possibly irreparable damage, as well as result
in a fire or electric shock hazard.
If the product contains socketed components, they should be inspected to make sure they are
seated fully in their sockets.

CPC1600
CPC1600 User Manual 7©2008 Fastwel Ver.001 E
Handling
In performing all necessary installation and application operations, pleasefollow only the
instructions supplied by the present manual.
In order to keep Fastwel’s warranty, you must not change or modify this product in any way, other
than specifically approved by Fastwel or described in this manual.
Technical characteristics of the systems in which this product is installed, such as operating
temperature ranges and power supply parameters, should conform to the requirements stated by
this document.
Retain all the original packaging; you will need it to pack the product for shipping in warranty cases
or for safe storage. Please, pack the product for transportation in the way it was packed by the
supplier.
When handling the product, please, remember that the module, its components and connectors
require delicate care. Always keep in mind the ESD sensitivity of the product.

CPC1600
CPC1600 User Manual 8©2008 Fastwel Ver.001 E
Three Year Warranty
Fastwel Co. Ltd. (Fastwel), warrants that its standard hardware products will be free from defects
in materials and workmanship under normal use and service for the currently established warranty
period. Fastwel’s only responsibility under this warranty is, at its option, to replace or repair any
defective component part of such products free of charge.
Fastwel neither assumes nor authorizes any other liability in connection with the sale, installation
or use of its products. Fastwel shall have no liability for direct or consequential damages of any
kind arising out of sale, delay in delivery, installation, or use of its products.
If a product should fail through Fastwel's fault during the warranty period, it will be repaired free of
charge. For out of warranty repairs, the customer will be invoiced for repair charges at current
standard labor and materials rates.
Warranty period for Fastwel products is 36 months since the date of purchase.
The warranty set forth above does not extend to and shall not apply to:
1. Products, including software, which have been repaired or altered by other than
Fastwel personnel, unless Buyer has properly altered or repaired the products in
accordance with procedures previously approved in writing by Fastwel.
2. Products, which have been subject to power, supply reversal, misuse, neglect,
accident, or improper installation.
Returning a product for repair
1. Apply to Fastwel company or to any of the Fastwel's official representatives for the
Product Return Authorization.
2. Attach a failure inspection report with a product to be returned in the form, accepted by
customer, with a description of the failure circumstances and symptoms.
3. Carefully package the product in the antistatic bag in which the product had been
supplied. Failure to package in antistatic material will VOID all warranties. Then
package the product in a safe container for shipping.
4. The customer pays for shipping the product to Fastwel or to an official Fastwel
representative or dealer.