Fife CDP-01 User manual

02-04-03 CDP-01 Figure Sheet 1-856-A
CDP-01
Additional Instruction Manual
For Recoiler Application With Staggerwind
Using SE-34 Sensor And SBPC-2X (MS:100279)

02-04-03 CDP-01 Figure Sheet 1-856-A

SUPPLEMENTARY OPERATING MANUAL i
02-04-03 CDP-01 Figure Sheet 1-856-A
COPYRIGHT
NOTE
These additional instructions explain the special features of the system delivered to the customer. They
are intended for being used in conjunction with the CDP-01 Reference Manual. The CDP-01 Reference
Manual applies except as noted to the contrary in these instructions.
Copyright:
All rights reserved. Any reproduction of this Additional Instruction Manual, in any form, in whole or in part,
requires the prior written consent of FIFE.
The information given in this Additional Instruction Manual is subject to change without notice.
We have compiled this Additional Instruction Manual with the greatest possible care and attention:
however, the possibility of error can not be completely excluded. FIFE accepts no legal liability for
incorrect information given and the consequences arising therefrom.
Copyright 2002 FIFE Corporation, P.O. Box 26508, Oklahoma City, OK 73126, U.S.A.
FIFE GmbH,Postfach 1240, D-65762 Kelkheim/Ts., Germany

02-04-03 CDP-01 Figure Sheet 1-856-A

SUPPLEMENTARY OPERATING MANUAL iii
02-04-03 CDP-01 Figure Sheet 1-856-A
TABLE OF CONTENTS
GENERAL INTRODUCTION 1
APPLICATION DESCRIPTION..............................................................................................1-1
SOFTWARE PART NUMBERS.............................................................................................1-1
CONNECTING THE SYSTEM COMPONENTS....................................................................1-1
OVERVIEW OF FUNCTION 2
OPERATOR CONTROL OPTIONS.......................................................................................2-1
SPECIAL FEATURES OF EXTERNAL CONTROL ..............................................................2-1
EXTERNAL CONTROL..........................................................................................................2-2
CONTROL MATRIX...............................................................................................................2-2
CDP-01 DATA........................................................................................................................2-3
EXPLANATION OF THE OPERATING MODES........................................................ 2-4 to 2-5
EXPLANATION OF THE SENSOR MODES.........................................................................2-5
START UP / POSITION TRANSDUCER CALIBRATION.....................................................2-6
START UP / SENSOR BANDWIDTH TO MANDREL RATIO CALIBRATION.....................2-7
START UP / MANDREL DRIVE POLARITY .........................................................................2-8
TROUBLESHOOTING 3
FAULT DIAGNOSIS - FAULT RECTIFICATION...................................................................3-1

02-04-03 CDP-01 Figure Sheet 1-856-A

SUPPLEMENTARY OPERATING MANUAL 1
1-1
02-04-03 CDP-01 Figure Sheet 1-856-A
GENERAL INTRODUCTION
Application Description
Application is a Recoiler using the SE-34 Sensor. A linear analog position feedback is used on
the mandrel. The mandrel to sensor bandwidth ratio is programmable. An OSC-20 is used to
provide oscillation of the web within the proportional band of the sensor. External control is
required via SBPC. When placed in automatic mode, the sensor output signal and the mandrel
position are recorded. The sensor continues to monitor the web edge and the mandrel then
follows the sensor output signal.
A CDP-01-H12 or CDP-01-M12 with FifeNet firmware is required for this application.
Software Part Numbers
The software part numbers are located on the side of the CDP-01 housing. They include the
Matrix Setup no. (MS), State Machine no. (SM) and firmware version ( Dx ).
CDP version: CDP-01-H12 D1:5650xx-02x MS: 100279.02x
or CDP-01-M12 D2:5650xx-02x SM: 100280.02x
D3:5650xx-02x FIFE USA
Connecting the System Components
The system components are to be connected according to the Cable Connection Diagram
contained in the documentation.

02-04-03 CDP-01 Figure Sheet 1-856-A

SUPPLEMENTARY OPERATING MANUAL 2
2-1
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OVERVIEW OF FUNCTION
Operator Control Options
The CDP-01 signal amplifier can be operated by way of the CDP-01 control panel (internal
operation) for setup purposes only. For normal operation, control through the SBPC must be
used (external control). Control is to be supplied from a remote control panel or programmable
logic controller. The parallel port (X7) is disabled.
The symbols below are used for the various operator control options in the following:
Internal operation
External operation
Special Features of External Control
When the operation modes are being controlled via
external control, the Automatic, Servo-Center, Manual keys
of the CDP-01 control panel are disabled.
If the cable to the serial port ( -X8 ) of the CDP-01 is
disconnected, the CDP-01 will lock up.

SUPPLEMENTARY OPERATING MANUAL 2
2-2
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External Control
CUSTOMER NETWORK TO FIFE NETWORK
Scheduled
Data Word1Data
Type2Variable Description
0 WORD Control
Matrix Used to control the CDP-01 in accordance with the control matrix.
1 WORD Reserved
These values are reserved for state machine
communication.
2 WORD Reserved
3 WORD Reserved
4 WORD Reserved
5 WORD Reserved
6 WORD4 Line Speed Used to Input Line Speed.
1 All registers are 16-bit.
2 Data Types:
INT 16-bit signed value in the range of –32,768 to +32,767.
WORD 16-bit unsigned value in the range of 0 to 65,535.
3 Commands to the CDP-01.
4 Line Speed Input is a 10 bit WORD and has a range of 0 to 1,023.
Control Matrix
COMMAND VIA NETWORK HEX
AUTOMATIC W/OSCILLATION OFF 02
AUTOMATIC W/OSCILLATION ON 03
SEEK OVERIDE W/OSCILLATION OFF 0A
SEEK OVERIDE W/OSCILLATION ON 0B
MANUAL 06
SERVO-CENTER 04
JOG LEFT 16
JOG RIGHT 26
RGPC SHIFT LEFT 1*
RGPC SHIFT RIGHT 2*
RGPC RESET 3*
* RGPC works with the first four modes listed (Automatic and Seek Overide). The least significant
digit (far right) will need to remain constant. (i.e. RGPC shift right when in Auto with oscillation on
would be a hex value of ‘23’. RGPC shift left in Seek Overide with oscillation off would be a hex
value of ‘1A’.)
NOTE: If the Control Matrix is set to ‘00’, the CDP-01 will change to Manual mode.

SUPPLEMENTARY OPERATING MANUAL 2
2-3
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CDP-01 Data
FIFE NETWORK TO CUSTOMER NETWORK
Scheduled
Data Word1Data
Type2Variable Description
0 WORD Reserved Reserved.
1
2 DWORD Reserved Reserved.
3
4 DWORD Panel Data 0
Panel Data 1 CDP-01 LED panel data.
5 WORD Device 1 Response3CDP-01 Fife network responses.
6 INT Mandrel Position Transducer signal.
7 WORD SM Command Feedback Reserved for state machine control.
8 WORD SM Status Feedback Reserved for state machine control.
9 WORD Key Pressed Current key pressed on CDP-01.
10 WORD Drive 1 Operation Mode Drive 1 status.
11 WORD Drive 1 Sensor Mode Drive 1 status.
12 WORD Drive 1 Fault Register Drive 1 fault status.
13 WORD Drive 1 Encoder Register Drive 1 encoder status.
14 WORD Drive 1 Alarm Register Drive 1 alarm status.
15 INT Edge Left Sensor Value Sensor signal.
16 INT Edge Right Sensor Value Sensor signal.
17 WORD Web Width3Web Width in pixels
1 All Data Words are 16-bit.
2 Data Types:
INT 16-bit signed value in the range of –32,768 to +32,767.
WORD 16-bit unsigned value in the range of 0 to 65,535.
DWORD 32-bit unsigned value in the range of 0 to 4,294,967,295.
3 Web Width is given in the number of pixels that are covered. Each pixel is 0.004921 inches.

SUPPLEMENTARY OPERATING MANUAL 2
2-4
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Explanation of the Operating Modes
Note: All Start-up Procedures must be performed before Automatic and Servo
Center modes are used.
OSCILLATOR ON/OFF
’Oscillator’
Set ‘Oscillator On/Off’ via external control.
Note: the oscillator can be controlled via the serial port only
if the OSC-20 is set to remote mode.
MANUAL
Select ‘Manual’ via external control.
The active drives are switched to Manual.
Check: LED (3) lit.
Setup functions can be performed and sensor modes
selected, if desired.
‘Left’
‘Right’
Press the - or + key to set ‘Left’ or ‘Right’ to manually alter
the position of the drive.
JOG MANDREL LEFT / RIGHT
Select ‘Jog Mandrel Left’ or ‘Jog Mandrel Right’ via
external control to manually alter the position of the
mandrel.

SUPPLEMENTARY OPERATING MANUAL 2
2-5
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AUTOMATIC
’Automatic’
Select ‘Automatic’ via external control.
The sensor mode is set for Guiding.
The sensor output signal and the position of the mandrel
are recorded.
The mandrel drive is switched to Automatic. The mandrel
now follows the sensor output signal.
The guide point or system gain can be altered, if desired.
Reference: CDP-01 Reference Manual, ‘Basic Settings’
section.
CENTER MANDREL
Select ‘Center Mandrel’ via external control.
The mandrel moves to the center of the stroke.
Check: LED 2 lit.
Explanation of the Sensor Modes
Select this sensor mode while in Manual mode to view
the output of the SE-34 sensor.
Select this sensor mode while in Manual mode to view
or calibrate the output of the Mandrel Position
Transducer.
Sensor mode for Guiding. The SE-34 sensor signal
and the mandrel position transducer signal are
combined.

SUPPLEMENTARY OPERATING MANUAL 2
2-6
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Start-up / Position Transducer Calibration
The following procedure must be performed while in Manual mode with Control Matrix = Zero.
Press the Sensor key repeatedly until LED 12 is lit.
Press and hold the Left or Right Jog key until the mandrel
is located at the end of the stroke in the direction of the
open end of the SE-34 sensor.
Press the Setup key.
Press the Sensor key.
Press the F1 key.
Check: LED 4 lit.
Press and hold the Left or Right Jog key until the mandrel
is located at the end of the stroke in the direction of the
closed end of the SE-34 sensor.
Press the F2 key.
Check: LED 5 lit.
The LED bar graph indicates contrast. If the contrast is
too low an error message is displayed (left and right outer
LEDs flash).
Press the Automatic key to store the settings.
or
Press the Manual key to abort the procedure.

SUPPLEMENTARY OPERATING MANUAL 2
2-7
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Start-up / Sensor Bandwidth to Mandrel Ratio Calibration
The following procedure must be performed while in Manual mode with Control Matrix = Zero.
Press the Sensor key repeatedly until LED 10 is lit.
Verify the sensor is operational by moving a web edge
back and forth in the sensor field of view that is nearest
the junction box while watching the signal change in the
bar graph on the CDP-01.
Locate the end of the SE-34 sensor bandwidth by
moving the web edge away from the junction box until
the sensor begins to scan.
(NOTE: There are 3 configurations of the SE-34. See
left for the different configurations and the approximate
location of the end of bandwidth).
The SE-34 sensor will "scan" looking for a web when
there is nothing present. After the sensor begins to
"scan", slowly move the web back and forth to narrow in
on the precise point of the scan. From this point, move
the edge of a web into the sensor (towards the junction
box) a distance equal to the total stroke length of the
mandrel.
With the web edge stable at this position, press and
hold the F2 and F3 keys until LED’s 5 and 6 are lit
(approximately 3 seconds). Once LED’s 5 and 6 are lit,
it is no longer necessary to hold the web edge stable.
Note: Approximately one minute is required for calculations
in this procedure. If it is desired to abort this procedure, press
and hold the Manual key until LED’s 5 and 6 turn off.
The previous calibration is retained.
Half way through the calculations (approximately 30
seconds), LED 6 will turn off.
Note: If it is desired to abort this procedure, press and
hold the Manual key until LED 5 turns off.
The previous calibration is retained.
When the calculations are complete (approximately 30
additional seconds), LED 5 will turn off.
Position the web in the sensor for normal guiding.

SUPPLEMENTARY OPERATING MANUAL 2
2-8
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Start-up / Mandrel Drive Polarity
The following procedure must be performed while in Manual mode with Control Matrix = Zero.
Press the Servo Center key. Verify that the mandrel
moves to the center of the stroke.
If the mandrel moves to either end, press the Manual
key and change the Servo Center polarity.
Reference: CDP-01 Reference Manual, section “Servo
Center Polarity”.
If the mandrel oscillates, press the Manual key and
change the Servo Center gain.
Reference: CDP-01 Reference Manual, section “Servo
Center Gain”.
Place a web in the sensor, positioned for normal guiding.
Connect the parallel cable and select ‘Automatic’ via
external control.
Press the Jog keys momentarily. If the mandrel stops
moving when the Jog keys are released, skip the rest of
this portion of the procedure.
If the mandrel moves to either end of the stroke, select
‘Manual’ via external control.
Press the Sensor key repeatedly until LEDs 11 & 12 are
lit.
Change the guide polarity.
Reference: CDP-01 Reference Manual, section
“Changing The Guide Direction”.
Repeat the portion of this procedure beginning with the
parallel cable connection.

SUPPLEMENTARY OPERATING MANUAL 3
3-1
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TROUBLESHOOTING
An incorrect setting on the CDP-01 is often the cause for incorrect or unwanted guiding
characteristics. Faults and the procedures for rectifying the faults are described in more detail in
the CDP-01 Reference Manual, chapter ‘Frequent setting errors’. Application-specific faults are
explained below.
Fault Diagnostics - Fault Rectification
Fault: The mandrel moves in the wrong direction in automatic mode.
Remedy: Select ‘Manual’ mode and change the polarity (guide direction) in the special sensor
mode (LEDs 11 & 12 lit).
Reference: CDP-01 Reference Manual, section: “Changing the Guide Direction”
Fault: The mandrel moves to either end of the stroke instead of to the center of its stroke in
servo-center mode.
Remedy: Select ‘Manual’ mode and change the servo-center polarity.
Reference: CDP-01 Reference Manual, section: “Servo Center Polarity”.
Fault: The mandrel does not accurately follow the sensor while in automatic mode.
Remedy: Perform the procedure “Start-up / Sensor Bandwidth to Mandrel Ratio Calibration” found
in this document.

02-04-03 CDP-01 Figure Sheet 1-856-A