Fife CDP-01 User manual

05-19-06 CDP-01 Figure Sheet 1-900
© 2006 Fife Corporation. All rights reserved.
CDP-01
Additional Instruction Manual
For Armless Recoiler Application
With Staggerwind (Variable Ratio)
Using SE-21A Sensor And SBPC (MS: 100333)

05-19-06 CDP-01 Figure Sheet 1-900
© 2006 Fife Corporation. All rights reserved.

SUPPLEMENTARY OPERATING MANUAL i
05-19-06 CDP-01 Figure Sheet 1-900
COPYRIGHT
NOTE
These additional instructions explain the special features of the system delivered to the customer.
They are intended for being used in conjunction with the CDP-01 Reference Manual. The CDP-01
Reference Manual applies except as noted to the contrary in these instructions.
Copyright:
All rights reserved. Any reproduction of this Additional Instruction Manual, in any form, in whole or in
part, requires the prior written consent of FIFE.
The information given in this Additional Instruction Manual is subject to change without notice.
We have compiled this Additional Instruction Manual with the greatest possible care and attention:
however, the possibility of error can not be completely excluded. FIFE accepts no legal liability for
incorrect information given and the consequences arising therefrom.
Copyright ©2006 FIFE Corporation, P.O. Box 26508, Oklahoma City, OK 73126, U.S.A.
FIFE GmbH,Postfach 1240, D-65762 Kelkheim/Ts., Germany

05-19-06 CDP-01 Figure Sheet 1-900

SUPPLEMENTARY OPERATING MANUAL iii
TABLE OF CONTENTS
GENERAL INTRODUCTION 1
APPLICATION DESCRIPTION............................................................................................1-1
SOFTWARE PART NUMBERS...........................................................................................1-1
CONNECTING THE SYSTEM COMPONENTS ..................................................................1-1
OVERVIEW OF FUNCTION 2
OPERATOR CONTROL OPTIONS.....................................................................................2-1
SPECIAL FEATURES OF EXTERNAL CONTROL .............................................................2-1
INPUT MATRIX - EXTERNAL CONTROL...........................................................................2-2
NETWORK TRAFFIC ..........................................................................................................2-2
EXPLANATION OF THE OPERATING MODES........................................................2-3 to 2-5
START UP / POSITION TRANSDUCER CALIBRATION ..........................................2-6 to 2-7
START UP / SENSOR BANDWIDTH TO MANDREL RATIO CALIBRATION.....................2-8
START UP / GUIDING SENSOR CALIBRATION (GUIDE CHANNEL)...............................2-9
START UP / GUIDING SENSOR CALIBRATION (REFERENCE CHANNEL)...................2-10
START UP / SENSOR DRIVE POLARITY ........................................................................2-11
START UP / MANDREL DRIVE POLARITY......................................................................2-12
TROUBLESHOOTING 3
FAULT DIAGNOSIS - FAULT RECTIFICATION..................................................................3-1
05-19-06 CDP-01 Figure Sheet 1-900

05-19-06 CDP-01 Figure Sheet 1-900

SUPPLEMENTARY OPERATING MANUAL 1
1-1
GENERAL INTRODUCTION
Application Description
Application is a Armless Recoiler which uses linear analog position feedback for both the mandrel
and the sensor positioner. The mandrel to sensor positioner ratio is programmable. The SE-21A
sensor is used, which provides a reference channel for contamination compensation. An SBPC is
used for monitoring the system. The OSC-20 is used to provide oscillation of the web within the
proportional band of the sensor. External control via parallel input (X7) is required. When placed in
automatic mode, the sensor seeks the web edge. The sensor follows the web edge as long as
selected. Once Automatic is selected the sensor position and the mandrel position are recorded.
The sensor continues to follow the web edge and the mandrel then follows the sensor positioner. A
CDP-01-MHH with FifeNet firmware is required for this application.
Software Part Numbers
The software part numbers are located on the side of the CDP-01 housing. They include the Matrix
Setup no. (MS), State Machine no. (SM) and firmware version ( Dx ).
CDP version: CDP-01-H12 D1:565051-02x MS: 100333-02x Please quote these
D2:565052-02x SM: 100334-02x details with all inquiries.
D3:565052-02x FIFE USA
Connecting the System Components
The system components are to be connected according to the Cable Connection Diagram contained
in the documentation.
05-19-06 CDP-01 Figure Sheet 1-900

05-19-06 CDP-01 Figure Sheet 1-900

SUPPLEMENTARY OPERATING MANUAL 2
2-1
05-19-06 CDP-01 Figure Sheet 1-900
OVERVIEW OF FUNCTION
Operator Control Options
The CDP-01 signal amplifier can be operated by way of the CDP-01 control panel (internal operation)
for setup purposes only. For normal operational control, the parallel port (external operation) must be
used. Control is to be supplied from a remote control panel or programmable logic controller.
The symbols below are used for the various operator control options in the following:
Internal operation
External operation
Special Features of External Control
When the operation modes are being controlled via
external control, the Automatic, Servo-Center, Manual
keys of the CDP-01 control panel are disabled.
If the cable to the parallel port ( -X7 ) of the CDP-01 is
disconnected, the operation mode is changed to Manual
mode.

SUPPLEMENTARY OPERATING MANUAL 2
2-2
05-19-06 CDP-01 Figure Sheet 1-900
Input Matrix - External Control (X7)
Inputs CDP-01
Modes 15 14 13 12 11 10
Oscillator ON - - - - - H
Oscillator OFF - - - - - L
Automatic (seek, then guide) - H H L L -
Auto Permissive (seek only) - L H L L -
Manual (both drives) - - L L H -
Retract Sensor / Center Mandrel - L L H L -
Center Mandrel Only - L H H L -
Retract Sensor Only - H L H L -
Jog Mandrel Left L H L H H -
Jog Mandrel Right H L L H H -
Jog Sensor Out L H H L H -
Jog Sensor In H L H L H -
L= Low level
H= High level
-= any
Network Traffic
The table below shows the configuration mapping for data traveling from a Network to FifeNet.
Network to FifeNet Data
Scheduled Data Word Source1Data Type2Variable Description
0 WORD Device 1
Command3Network commands sent to the CDP-01. Simulated key presses, etc.
The table below shows the configuration mapping for data traveling from FifeNet to a Network.
FifeNet to Network Data
Scheduled Data Word Source1Data Type2Variable Description
0 WORD Reserved Reserved
1 and 2 DWORD Reserved Reserved
3
4 DWORD Panel Data 0
Panel Data 1 CDP-01 LED panel data
5 WORD Device 1 Response3CDP-01 Fife Network responses
6 INT Edge Left Sensor Signal
7 INT Edge Right Sensor Signal
8 INT Line Center Sensor Signal
9 INT Line Edge Sensor Signal
10 WORD SM Command Feedback Reserved for State Machine control.
11 WORD SM Status Feedback Reserved for State Machine control.
12 WORD Common Status Register CDP-01 status
13 WORD Key pressed Current key pressed on CDP-01 panel.
14 WORD Drive 2 Operation Mode Drive 2 mode status
15 WORD Drive 2 Sensor Mode Drive 2 sensor status
16 WORD Drive 2 Fault Register Drive 2 fault status
17 WORD Drive 2 Alarm Register Drive 2 alarm status
18 WORD Drive 2 Operation Mode Drive 2 mode status
19 WORD Drive 2 Sensor Mode Drive 2 sensor status
20 WORD Drive 2 Fault Register Drive 2 fault status
21 WORD Drive 2 Alarm Register Drive 2 alarm status
1= All data words are 16 bits.
2Data Types:
*INT 16-bit signed value in the range of –32,768 to +32,767.
*WORD 16-bit unsigned value in the range of 0 to 65,535.
*DWORD 32-bit unsigned value in the range of 0 to 4,294,967,295.
3= Commands to the CDP-01.

SUPPLEMENTARY OPERATING MANUAL 2
2-3
05-19-06 CDP-01 Figure Sheet 1-900
Explanation of the Operating Modes
Note: All Start-up Procedures must be performed before Automatic and Servo Center
modes are used.
OSCILLATOR ON/OFF
’Oscillator’
Set ‘Oscillator On/Off’ via external control.
Note: the oscillator can be controlled via the
parallel port only if the OSC-20 is set to remote mode.
MANUAL
Select ‘Manual’ via external control.
The active drives are switched to Manual.
Check: LED (3) lit.
Setup functions can be performed and sensor modes
selected, if desired.
‘Left’
‘Right’
Press the - or + key to set ‘Left’ or ‘Right’ to manually
alter the position of the drive.

SUPPLEMENTARY OPERATING MANUAL 2
2-4
05-19-06 CDP-01 Figure Sheet 1-900
AUTOMATIC
’Automatic’
Select ‘Automatic’ via external control.
The panel is set to drive 3.
The sensor mode is set to Edge Right.
The sensor positioner drive is switched to Automatic.
The sensor searches for the web edge.
INPUTS I5 I4 I3 I2 I1 I0
STATUS - L H L L - When the web edge is detected, if Auto Permissive is
selected via external control, the sensor will continue to
follow the edge of the web until Automatic is selected.
INPUTS I5 I4 I3 I2 I1 I0
STATUS - H H L L - If Automatic is selected, the positions of the sensor
positioner and the mandrel are recorded.
The mandrel drive is switched to Automatic. The
mandrel now follows the position of the sensor
positioner.
The guide point or system gain can be altered, if
desired.
Reference: CDP-01 Reference Manual, ‘Basic Settings’
section.

SUPPLEMENTARY OPERATING MANUAL 2
2-5
05-19-06 CDP-01 Figure Sheet 1-900
RETRACT SENSOR /
CENTER MANDREL
Select ‘Retract Sensor / Center Mandrel’ via external
control.
The sensor moves to the retract position and the mandrel
moves to the center of the stroke.
Check: LED 2 lit.
CENTER MANDREL ONLY
Select ‘Center Mandrel Only’ via external control.
The mandrel moves to the center of the stroke and the
sensor remains in the current location.
Check: LED 2 lit.
RETRACT SENSOR ONLY
Select ‘Retract Sensor Only’ via external control.
The sensor moves to the retract position and the mandrel
remains in the current location.
Check: LED 2 lit.
JOG MANDREL LEFT / RIGHT
Select ‘Jog Mandrel Left’ or ‘Jog Mandrel Right’ via
external control to manually alter the position of the
mandrel.
Note: Jogs are not allowed in Automatic mode
JOG SENSOR OUT / IN
Select ‘Jog Sensor Out’ or ‘Jog Sensor In’ via external
control to manually alter the position of the sensor.
Note: Jogs are not allowed in Automatic mode

SUPPLEMENTARY OPERATING MANUAL 2
2-6
05-19-06 CDP-01 Figure Sheet 1-900
Start-up / Position Transducer Calibration
The following procedure must be performed while in Manual mode with all parallel inputs low.
Select Drive 3 by pressing key 20.
Press the Sensor key repeatedly until LED 12 is lit.
Press and hold the Left or Right Jog key until the
sensor is located at the end of the stroke in the
direction that is desired for retract.
Press the Setup key.
Press the Sensor key.
Press the F1 key
Check: LED 4 lit.
Press and hold the Left or Right Jog key until the
sensor is located at the end of the stroke in the
direction that is opposite the desired retract end.
Press the F2 key.
Check: LED 5 lit.
The LED bar graph indicates contrast. If the contrast is
too low an error message is displayed (left and right
outer LEDs flash).
Press the Automatic key to store the settings.
or
Press the Manual key to abort the procedure.

SUPPLEMENTARY OPERATING MANUAL 2
2-7
05-19-06 CDP-01 Figure Sheet 1-900
Select Drive 2 by pressing key 20.
Press the Sensor key repeatedly until LED 11 is lit.
Press and hold the Left or Right Jog key until the
mandrel is located at the end of the stroke in the same
direction that the sensor positioner was retracted.
Press the Setup key.
Press the Sensor key.
Press the F1 key
Check: LED 4 lit.
Press and hold the Left or Right Jog key until the
mandrel is located at the end of the stroke in the
opposite direction that the sensor positioner was
retracted.
Press the F2 key.
Check: LED 5 lit.
The LED bar graph indicates contrast. If the contrast is
too low an error message is displayed (left and right
outer LEDs flash).
Press the Automatic key to store the settings.
or
Press the Manual key to abort the procedure.

SUPPLEMENTARY OPERATING MANUAL 2
2-8
05-19-06 CDP-01 Figure Sheet 1-900
Start-up / Sensor Bandwidth to Mandrel Ratio Calibration
The following procedure must be performed while in Manual mode with all parallel inputs low.
Select Drive 3 by pressing key 20.
Press and hold the Left or Right Jog key until the
sensor is located at the end of the stroke in the
direction that is desired for retract.
Press and hold the Left or Right Jog key until the
sensor has moved a distance equal to the total stroke
length of the mandrel.
Press and hold the F2 and F3 keys until LEDs 5 and 6
are lit ( approximately 3 seconds).
Note: Approximately one minute is required for calculations
in this procedure. If it is desired to abort this procedure, press
and hold the Manual key until LED’s 5 and 6 turn off.
The previous calibration is retained.
Half way through the calculations (approximately 30
seconds), LED 6 will turn off.
Note: If it is desired to abort this procedure, press and
hold the Manual key until LED 5 turns off.
The previous calibration is retained.
When the calculations are complete (approximately 30
additional seconds), LED 5 will turn off.

SUPPLEMENTARY OPERATING MANUAL 2
2-9
05-19-06 CDP-01 Figure Sheet 1-900
Start-up / Guiding Sensor Calibration (Guide Channel)
The following procedure must be performed while in Manual mode with all parallel inputs low.
Select Drive 3 by pressing key 20.
Press the Sensor key repeatedly until LED 10 is lit.
Press and hold the Left or Right Jog key to retract the
sensor until the web is completely out of the sensor
field of view.
Press the Setup key.
Press the Sensor key.
Press the F1 key.
Press and hold the Left or Right Jog key until the web
completely covers the sensor field of view.
Press the F2 key.
Press the Automatic key to store the settings.
or
Press the Manual key to abort the procedure.

SUPPLEMENTARY OPERATING MANUAL 2
2-10
05-19-06 CDP-01 Figure Sheet 1-900
Start-up / Guiding Sensor Calibration (Reference Channel)
The following procedure must be performed while in Manual mode with all parallel inputs low.
Select Drive 3 by pressing key 20.
Press the Sensor key repeatedly until LED 9 is lit.
Press and hold the Left or Right Jog key to retract the
sensor until the web is completely out of the sensor
field of view.
Press the Setup key.
Press the Sensor key.
Press the F1 key.
Press and hold the Left or Right Jog key until the web
completely covers the sensor field of view.
Press the F2 key.
Press the Automatic key to store the settings.
or
Press the Manual key to abort the procedure.

SUPPLEMENTARY OPERATING MANUAL 2
2-11
05-19-06 CDP-01 Figure Sheet 1-900
Start-up / Sensor Drive Polarity
Sensor Servo-Center Polarity
Select Drive 3 by pressing key 20.
Press the Servo Center key. Verify that the sensor
moves to the desired end for retract.
If the sensor moves the wrong direction, press the
Manual key and change the Servo Center polarity.
Reference: CDP-01 Reference Manual, section
“Servo Center Polarity”.
Sensor Automatic Polarity
Select Drive 3 by pressing key 20.
Press the Sensor key repeatedly until LED 10 is lit.
Press the Automatic key. Verify that the sensor
moves to the edge of the web.
If the sensor moves the wrong direction, press the
Manual key and change the guide polarity
Reference: CDP-01 Reference Manual, section
“Changing The Guide Direction”.
Press the Manual key to place the drive in Manual
mode.

SUPPLEMENTARY OPERATING MANUAL 2
2-12
Start-up / Mandrel Drive Polarity
Servo-Center Polarity
Select Drive 2 by pressing key 20.
Press the Servo Center key. Verify that the mandrel
moves to the center of the stroke.
If the mandrel moves to either end, press the Manual
key and change the Servo Center polarity.
Reference: CDP-01 Reference Manual, section
“Servo Center Polarity”.
If the mandrel oscillates, press the Manual key and
change the Servo Center gain.
Reference: CDP-01 Reference Manual, section
“Servo Center Gain”.
Guide Polarity
Connect the parallel cable and select ‘Automatic’ via
external control.
Once the sensor has found the web and the mandrel
has switched to automatic mode, verify the mandrel
moves to a position relative to the position of the
sensor. If this is verified, skip the rest of this
procedure.
If the mandrel moves to either end of the stroke,
select ‘Manual’ via external control.
Select Drive 2 by pressing key 20.
Press the Sensor key repeatedly until LEDs 11 & 12
are lit.
Change the guide polarity.
Reference: CDP-01 Reference Manual, section
“Changing The Guide Direction”.
05-19-06 CDP-01 Figure Sheet 1-900