FIP FLS M9.50 Series User manual

1
FLS M9.50
BATCH CONTROLLER
SAFETY INSTRUCTIONS
PACKING LIST
General Statements
• Do not install and service the product without following the Instruction
Manual.
• This item is designed to be connected to other instruments which can be
hazardous if used improperly. Read and follow all associated instrument
manuals before using with it.
• Product installation and wiring connections should only be performed by
qualied staff.
• Do not modify product construction.
Installation and Commissioning Statements
• Remove power to the instrument before wiring input and output connections.
• Do not exceed maximum specications using the instrument.
• To clean the unit, use only chemical compatible products.
Please verify that the product is complete and without any damage.
The following items must be included:
• M9.50 batch controller
• Instruction Manual for M9.50 batch controller

2
DESCRIPTION
CONNECTIONS TO INSTRUMENTS
The new FLS M9.50 is a electronic device dedicated to control accurately
batching or blending of different liquids. A 4” wide full graphic display shows
measured values clearly and a lot of other useful information.
Moreover, thanking to a multicolor display plus a powerful backlight, batching
status can be determined easily from afar also. A tutorial software guarantees
a mistake-proof and fast set up of every settings. Few advanced options are
available to increase precision as well as timing of batch.
Possibility of setting different volumes (up to 10 batches) correlated to specic
calibration factors maximizes system exibility guaranteeing highest level of
accuracy. A proper package of outputs grants to control and to monitor the
batching system remotely.
TECHNICAL DATA
General
• Associated sensors: FLS hall effect ow sensors with frequency output or
FLS F6.60 ow magmeter family
• Materials:
- Case: ABS
- Display window: PC
- Panel & Wall gasket: silicone rubber
- Keypad: 5-button silicone rubber
• Display:
- LC full graphic display
- Backlight version: 3-colors
- Backlight activation: User adjustable with 5 levels of timing
- Update rate: 1 second
- Enclosure: IP65 front
• Flow input range (frequency): 0÷1500Hz
• Flow input accuracy (frequency): 0,5%
F3.00 F3.20 F6.30 F3.10 F3.05 F6.60 F6.61 F111
M9.50 X X - X - X X X
ULF F3.80 pH/
ORP200
pH/
ORP400
pH/
ORP600
pH/
ORP800
C150/
200
C100/
C300 C6.30
M9.50 X X - - - - - - -

3
Electrical
• Supply Voltage: 12 to 24 VDC ± 10% regulated
• Maximum current consumption: 300 mA
• FLS hall effect ow Sensor power:
- 5 VDC @ < 20 mA
- Optically isolated from current loop
- Short circuit protected
• 2 x Solid State Relay output:
- Optically isolated, 50 mA MAX sink, 24 VDC MAX pull-up voltage
- Max pulse/min: 300
- Hysteresis: user selectable
- User selectable as: Two-stage shutdown, Source Solution Volume Warning,
overrun or missing signal alarm
• 2 x Relay output:
- Mechanical SPDT contact
- Expected mechanical life (min. operations): 107
- Expected electrical life (min. operations): 105N.O./N.C.switching capacity
5A/240VAC
- Max pulse/min: 60
- Hysteresis: User selectable
- User selectable as:
OUT1 - Option: Two-stage shutdown, Source Solution Volume Warning,
overrun or missing signal alarm
OUT2 - Batch: Batch in progress indication
Environmental
• Operating temperature: -20 to +70°C (-4 to 158°F)
• Storage temperature: -30 to +80°C (-22 to 176°F)
• Relative humidity: 0 to 95% not condensing
Standards & Approvals
• Manufactured under ISO 9001
• Manufactured under ISO 14001
• CE
• RoHS Compliant
• EAC

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Mechanical installation
The Batch Controller M9.50 is available just in one packaging for panel or wall
installation. The panel version is installed using the panel mounting kit
(M9.SN1), while the wall mounting version is got xing the panel mounting
version on the wall mounting kit (M9.KWX). The mounting kits can be ordered
directly connected to the monitor or separately and then simply installed on it.
DIMENSIONS
INSTALLATION
PANEL MOUNTING
WALL MOUNTING

5
Panel installation
Wall installation
Use the panel mounting kit (M9.SN1) to x the M9.50 on the dedicated frontal
cutout of the wall mounting kit (M9.KWX).
Fix instrument on the panel rotating by hand the xing snails (M9.SN1).
Tighten front screws of box and waterproof connectors of cables, internally
mount caps on screw sites to get a IP65 watertight installation.
WIRING
General recommendation
Always ensure the power supply is switched off before working on the device.
Make wiring connections according to wiring diagrams.
• Terminals accept 26 to 12 AWG (0.08 to 2.5 mm2)
• Strip around 10 mm (0.4”) of insulation from the wire tips and tin bare ends to
avoid fraying.
• Ferrules are suggested when connecting more than one wire to a single
terminal.

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REAR TERMINAL VIEW
Wall Installation
Pull the electrical cables through liquid tight connectors.
Use electrical cables with the proper external diameter for the liquid tight
connector.
PG11/PG9: external diameter between 2-7 mm (0.079-0.276”)
Refer to dedicated sensor manual for its wiring.
• Remove the upper part of the terminals for an easy cabling.
• Insert wire tip or ferrule completely into the terminal and x with the screw
until nger tight.
• Do not route the sensor and DC power, cables in conduit containing AC
power wiring. Electrical noise may interfere with sensor signal.
• Routing the sensor cable in grounded metal conduit can help prevent
electrical noise and mechanical damage.
• Seal the cable entry points to prevent moisture damage.
• In case of malfunctioning of the instrument due to radio interferences, use
shielded cables and on the DC power cable is suggested to apply the ferrite
producing two opposite (180 °) coils on both wires (positive and negative)
POWER WIRING DIAGRAM
Power Supply
12 - 24 VDC
12 - 24 VDC
+ VDC
- VDC
2
1

7
RELAY2 – BATCH RELAY WIRING DIAGRAM
REMOTE CONTROL WIRING DIAGRAM
USB PORT
Rear START, STOP and RESUME terminals are use for remote batch control
using one of next methods:
A USB port (type B) is available on the M9.50 PCB. The USB connection
allows the updating of device software. To do updating it is necessary to have:
USB cable (M9.KUSB); the interface software "FLS Calibration System” and
the new updating software for M9.50 which are both freely downloadable from
FLS website (www.snet.it) on product prole.
• Max voltage rating: 5A @ 240
VAC resistive load.
• To reduce the possibility of
noise interference, do not route
signal cables together with AC
power cable.
Mechanical switch contact
(like in the drawing)
RELAY 2
Flow Flow
AC or DC
Power
NC
COM
NO
12
11
10
STOP START RESUME
RESUME
GND
START
STOP
18
17
19
20
RELAY1 – OPTION RELAY WIRING DIAGRAM
A. Two Stage Shutdown Option • Max voltage rating: 5A
@ 240 VAC resistive
load.
• To reduce the possibility
of noise interference, do
not route signal cables
together with AC power
cable.
AC or DC
Power RELAY 1
NC
COM
NO
9
8
7
RELAY 2
NC
COM
NO
12
11
10
Bypass line
Valve
Valve
Flow
Main line
Flow

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SOLID STATE RELAY 1 OR 2 –
OPTION RELAY WIRING DIAGRAM
A. Two Stage Shutdown Option
B. NO Signal Alarm OR Overrun Alarm Option
B. NO Signal Alarm OR Overrun Alarm Option
• Max voltage rating: 5A @ 240 VAC
resistive load.
• To reduce the possibility of noise
interference, do not route signal cables
together with AC power cable.
• Optically isolated, 50 mA MAX sink, 24
VDC MAX pull-up voltage.
• To reduce the possibility of noise
interference, do not route signal cables
together with AC power cable.
• Same connections for SSR 2.
RELAY 1
NC
COM
NO
12
11
10
AC or DC
Power
Alarm
Device
SSR 1
COM
NO
4
3
AC or DC
Power
Alarm
Device
• Optically isolated, 50
mA MAX sink, 24 VDC
MAX pull-up voltage.
• To reduce the
possibility of noise
interference, do not
route signal cables
together with AC power
cable.
• Same connections for
SSR 2.
AC or DC
Power
SSR 1
COM
NO
4
3
RELAY 2
NC
COM
NO
12
11
10
Bypass line
Valve
Valve
Flow
Main line
Flow

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BATCH PERFORMING
↓
↓
VIEW LEVEL
(RUNNING)
Batch volume
Batch volume + owrate
Source solution volume
in liters/percentage (2)
OPERATIONAL
OVERVIEW
The M9.50 batch controller features a full
graphic display and a ve-button keypad for
system set-up, calibration and operation.
Full graphic display has a white backlight
during standard conditions, a red backlight
in case a set alarm is activated (OVERRUN
AND MISSING SIGNAL ALARM; always with
priority), a green backlight during the batch
perfoming. The SOURCE SOLUTION VOLUME
WARNING doesn't affect the backlight color.
The M9.50 is able to store 10 different batches
with 10 different correlated k-factors.
(1) Click to start batch
(2) Only in case Source Solution
Volume Warning has been
activated.
VIEW LEVEL
(NOT RUNNING)
Volume batch (1)
Batch volume calibration
Compensation value
Totalizer
To select batch number
Item Code - Software Release
Source solution volume in liters/
percentage (2)

10
↓
↓
(3) Click to enter the setting
batch volume
(5) Click to choose the batch
to be performed among set batches
(6) Only in case Source Solution
Volume Warning has been activated.
(4) Resettable totalizers can be
reset using on view level
VIEW LEVEL
(NOT RUNNING)
MENU DIRECTORY
Volume batch
Batch volume calibration (3)
Compensation value
Totalizer (4)
Item Code - Software Release
To select batch number (5)
Source solution volume
in liters/percentage (6)
Settings
Calibration
Outputs
Options
Setting view
↓
↓

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(7) Click to choose batch
number which has to be ne-tuned
(8) password combination:
(9) in case of installation on
PVCC pipes, the K factor values
are referred to T ttings type
TFIFXXDC/BC
EDIT LEVEL
PUSH BUTTON
MENU LEVEL
Compensation(7)
Auto Calibration(7)
Custom K factor(7)
Installation Data
Flow Unit
Volume Unit
1 SSR
2 SSR
1 RELAY
Test Output
Language
Asec
Filter
Counter
Backlight
Default Data
Flow Rate Decimal Point
Password (8)
Contrast
Outputs Activation
to modify an item
to scroll right
to return to Menu without saving
to save new settings
↓
↓
Sensor Type
Pipe Parameter
Pipe Diameter
Internal Diameter
K-factor (9)
Software upgrade

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OUTPUT MODE
The M9.50 Batch Controller features 2 solid state relays and 2 mechanical
relays. 2 RELAY is dedicated only for managing of batch system.
PROCEDURE FOR OUTPUTS SETTING
- go to the “Options” menu
- enter into the “Outputs activation” sub menu
- enable output(s)
- go to the “Outputs” menu
- set the operating mode for each enabled output
Monitor without digital
output activated
In case a digital output
is enabled, a icon will
appear
In case a digital output
is set, icon reports the
operating mode
In case set digital
output is activated, the
icon will turn to black
(display turns green in
case output is set to
manage an external
device, red to indicate
a activated output as
alarm)
L/s
ENT ER T O ST ART
BAT CH
10.000
10.000
BAT CH
L
BAT CH
BATCH
0.000
0.000
L
L/s
ENT ER T O ST ART
BAT CH
10.000
10.000
BAT CH
L
BAT CH
BATCH
3 OFF
3 OFF
0.000
0.000
L0.000
0.000
L/s
ENT ER T O ST ART
BAT CH
10.000
10.000
BAT CH
L
L
BAT CH
BATCH
3 OVR
3 OVR
11.094
11.094
L/s
ESC T O RET URN
BAT CHBAT CH 3 OVR
L
OVERRUN ALARM
OVERRUN ALARM

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Digital outputs (1 RELAY, 1 SSR, 2 SSR) can be set in the following way:
The Source Solution Volume is the total volume of the main container from
which system doses solution. Operator can set a warning (Source Solution
Volume Warning) related to a critical remaining volume. Source Solution
Warning doesn't stop the running Batch. At the end of the last Batch, monitor
has to be reset locally (no remote reset allowed).
No ow detected during batch operation after a set timing period.
TWO STAGE SHUTDOWN (green backlight) - (icon reports TWO)
SOURCE SOLUTION VOLUME WARNING (icon reports SSW)
NO SIGNAL ALARM (red backlight) - (icon reports NOS)
OVERRUN ALARM (red backlight) - (icon reports OVR)
ON
ON
OFF
OFF
Relay
Batch Time
0 %
OUT 2 Option Relay
OUT1 Batch Relay
90 % 100 %
ON
ON
OFF
OFF
Batch
Start Volume
Status
Relay 0 %
OUT 2 Option Relay
Overrun
Volume
OUT1 Batch Relay
100 %

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In order to update the Instrument Software with a New Firmware Release
follow the suggested procedures:
TO UPDATE INSTALLED UNITS
- Download the interface software “FLS Calibration System” and the Updated
Software on www.snet.it
- Launch the software "FLS Calibration System" on the laptop
- Select OPTION and then UPGRADE FIRMWARE
- Conrm the "Firmware Upgrade" procedure by ENTER
- Connect M9.50 to the laptop by the USB cable
- Select the item (M9.XX) which appears on the "Navigation" area on the "FLS
Calibration System" software
- Conrm FW UPGRADE and select the Updated Software
NOTE: At the end of the procedure restart the instruments in order to refresh
M9.50 software (It takes 90 seconds to refresh the SW. Please do not interrupt
the restarting process).
TO UPDATE NEW UNITS
- Download the interface software “FLS Calibration System” and the updated
software on www.snet.it.
- Launch the software "FLS Calibration System" on the laptop
- Push together ENTER and ESC powering the monitor
- Connect M9.50 to the laptop by the USB cable
- Select the item (M9.XX) which appears on the "Navigation" area on the
software
"FLS Calibration System"
- Conrm FW UPGRADE and select the Updated Software
NOTE: At the end of the procedure restart the instruments in order to refresh
M9.50 software (It takes 90 seconds to refresh the SW. Please do not interrupt
the restarting process).
SOFTWARE UPDATING

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ORDERING DATA
Part No. Description
/Name
Power
supply
Wire power
Technology
Sensor
Input Output
M9.50.P1
Panel
mount Batch
controller
12 - 24 VDC - Flow
(Frequency)
2*(S.S.R.),
2*(mech. relay)
M9.50.W1
Wall mount
Batch
controller
12 - 24 VDC - Flow
(Frequency)
2*(S.S.R.),
2*(mech. relay)
M9.50.W2
Wall mount
Batch
controller
110 - 230 VAC - Flow
(Frequency)
2*(S.S.R.),
2*(mech. relay)
ACCESSORIES
SPARE PARTS
Part No. Name Description
M9.KW1 Wall mounting kit 144x144mm plastic box for wall installation
of all panel mount monitors
M9.KW2 Wall mounting kit with
power supply
144x144mm plastic box and 110/230VAC to 24 VDC power
supply for wall installation of all panel mount monitors
M9.KUSB USB cable for device
interfacing USB cable dedicated to FLS products, 1,5 meter long
Part No. Name Description
M9.SN1 Fixing snails 2 xing snails for panel installation of FLS monitors

FIP - Formatura Iniezione Polimeri S.p.A.
Loc. Pian di Parata
16015 Casella
Genova - Italy
Tel. [phone]
Fax [phone]
www.flsnet.it
I2354 - IMM950E - REV-02- 07/2016