Fisher & Paykel DCS CAD30 Installation guide

THE PROFESSIONAL GRILL CART
Use & Care and Installation Guide
MODELS:
CAD-30
CAD-36
CAD-48

1
Thank you for selecting this DCS by Fisher & Paykel Grill Cart. Because of this product’s unique features we have
developed this Use & Care and Installation Guide. It contains valuable information on how to properly install and
maintain your new Professional Grill Cart for years of safe and enjoyable use.
To help serve you better, please fill out and submit your Product Registration by visiting our website at
www.dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”.
In addition, keep this guide handy, as it will help answer questions that may arise as you use your new Grill Cart.
For your convenience, product questions can be answered by a DCS by Fisher & Paykel Customer Care Represen-
tative at 1-888-
936-7872 ,or email: customer[email protected].
NOTE:Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper
and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
AMESSAGE TO OUR CUSTOMERS
WARNING
1 . Do Not store or use gasoline or other flammable vapors and liquids inside or in the vicinity of this or any
other appliance.
2. AnLP cylinder not connected for use shall not be stored inside or in the vicinity of this unit.
FOR YOUR SAFETY
If you smell gas:
1. Do not turn on anyelectrical switch; do not use anyphone in your building.
2. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
3. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
NOTE: Please write the Model, Code, and Serial Numbers on this page for references (can be found on the inside,
left wall of the tank drawer).
MODEL NUMBER CODE SERIAL NUMBER

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TABLE OF CONTENTS
SAFETY PRACTICES AND PRECAUTIONS
1. Begin by insuring proper installation and servicing.
2. Follow the installation instructions in this manual.
3. To extend the life of your product, be sure to follow the use and care guidelines in this manual.
WARNING:
1 .Do not allowchildren or pets to play in or around the Cart.
2 .To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each
drawer is 35 pounds.
3. Do not store items of interest to children above or on the inside of any cart. Children could be seriously injured if
they should climb ontoor intothe cart to reach these items.
SAFETY PRACTICES & PRECAUTIONS 2
MODEL IDENTIFICATION & DIMENSIONS 3
BEFORE INSTALLING YOUR APPLIANCE
Shipping Inspection 3
INSTALLATION
Locating the Cart 4
Cart Assembly Instructions 4-8
Optional Attaching Side Shelf 9
Optional Attaching Sink Drain Kit 10-17
USING THE CART
Removing Drawers 18
Re-installing Drawers 19
Freezer Pack (Optional) 20
CARE AND MAINTENANCE 21
SERVICE 22
WARRANTY23-24
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.
Do not overload drawers. Maximum rating of each drawer is 35 pounds.
WARNING!
1. Improper hand placement during drawer closure may cause injury to hands or fingers.
2. Always close or open drawers using their handles.
3. Be sure to keep hands away from drawer edges when opening or closing drawers.

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MODEL IDENTIFICATION & DIMENSIONS
24”
4-1/2”
48”
30” 24”
4-1/2”
24”
4-1/2”
36”
BEFORE INSTALLING YOUR APPLIANCE
SHIPPING INSPECTION
Fig.01
1. Inspect the Cart to verify that there is no shipping damage.
2. Ifany damage is detected, call the retail dealer and initiate a damage
claim. DCS by Fisher & Paykel is not responsible for shipping damage.
NOTE: Do not discard any packing material (box, straps) until the unit has
been inspected.
■Operate the drawers to be sure they glide smoothly.
■Examine the drawer fronts to be sure there are no dents or scratches.
32-1/8”
35-1/2”
25-1/2” 3-3/8”
23-1/2”
CAD-30 CAD-36 CAD-48
front view front view front view
CAD-30/36/48
side view

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INSTALLATION
CART ASSEMBLY INSTRUCTIONS
IMPORTANT:
Read all instructions before you begin. Do not jump ahead or skip any step.
CAUTION:
Some parts have sharp edges; care must be taken when handling the various components to
avoid injury. Please read safety information provided in these instructions before beginning
assembly. Wear gloves when handling.
Two or more people should work together to assemble the cart and All-Grill, Double Side
Burner/Sink, or Double Side Burner/Griddle.
NOTE: Avoid using side shelf to move cart. Push or pull cart by grasping corners of head.
GETTING STARTED
■Remove packaging.
Contents Included:
Your cart is packaged in one box. The box contains your cart and a
universal hardware kit to be used for grill installation and may contain
extrahardware for your convenience.
Tools Required:
Contents CAD-30 CAD-36 CAD-48
13 16 17
224
222
444
222
Machined
Phillip screws
10-24X1/2”
Eye Goggles
Work Gloves
5/32” Allen Wrench
3/16” Allen Wrench
Power Screwdriver or
Variable Speed Drill
with Phillips - tip #2
Attachment
Contents Model Part No. Qty.
CAD-30 70850 1
CAD-36 70851 1
CAD-48 70852 1
30” Cart shown
Bracket, Tab
3/32” Allen Wrench
Bolt Hex
1/4-20-1/2”
Washer
.313 x .750
Nut Hex
1/4-20
LOCATING THE CART
For proper use, this product should be installed/positioned on a flat ground or patio. Unevenness such as
bumps, cracks and protrusions should be 1/4” or less. Refer to Fig. 02 for required flat area dimensions.
CAD 30 = 30”
CAD 36 = 36”
CAD 48 = 48”
4feet
Fig. 02
TOP VIEW (with drawers open)
Table of quantityof parts

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INSTALLATION
CART ASSEMBLY INSTRUCTIONS
STEP 1
Link Carts Together (optional)
(To link two or more CAD carts, the following instructions must be done first, using
the hardware provided, before installing the top modules.)
1. To link your carts together - hand tighten 2 bolts, 4 washers, and 2 nuts on the front and back sides of the carts
as shown in Fig. 03. Carefully wrench tighten fasteners once carts are aligned with each other.
CAUTION:
Once the carts are linked, they cannot be moved. Moving the carts once linked could damage the carts.
Head of bolt with washer
End of bolt with nut and washer
Head of bolt with washer
End of bolt with nut and washer
Fig.03

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STEP 2
Outdoor Appliance Head Preparation
1. First you will need to remove the angle brackets from the side
of the unit and replace them with cart mount brackets
(Fig. 04). Unit is shipped prepared for island installation.
2. Install the Bracket Tab on both sides using 8 of the
10-24 x 1/2” screws. Install each bracket with 4 screws on each
side of the grill head (Fig. 04, 05 and 06). For a CAD-48, use the
appropriately labeled bracket for your grill head and cart side.
Note:
For the CAD-48 there are two sets of brackets. If you have the BGB48-BQR, use the brackets labeled LEFT-48 BQR and
RIGHT-48 BQR. If you have the BGB48-BQAR, use the brackets labeled 48 BQAR.
Fig. 04
Fig. 05 Fig. 06
SCREWS
SCREWS
STEP 3
Head Placement onto Cart (2 Persons Required)
1. Removedrip tray/pan (Fig. 07) and other removable components
(to lighten the load) such as grates, top burner caps and
components, and griddle flue cover, radiant tray and grill burner
for easier handling.
2. Two persons required to lift head (
Double Side Burner/Sink shown).
Placing head on cart, place rear of head over the rear of the cart
first (Fig. 08). Then allow the rear side tabs to first locate in the
slots on the top of the cart sides. The other tabs will locate in the
middle and front slots as the head is lowered into position on the
cart (Fig. 09). Fig. 07
Fig.08 Fig. 09
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
TABS

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STEP 4
Front End Screw Installation
1. Install remaining screws (10-24 x 1/2”) into the front of head to the cart (Fig.14).
2. Slide drip tray/pan back into place.
Fig. 14
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
3. Position tabs on side bracket to fit into slots on the cart (be aware of pinch points)(Fig. 10 -12). When complete,
the landing ledge should sit flush on the top of the cart (no gap).
4. Secure the head to rear of cart (Fig. 13) with Phillips-head screws provided (10-24 x 1/2”).
Fig. 12
PINCH POINT
Fig.13
Fig. 10 Fig. 11

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INSTALLATION
CART ASSEMBLY INSTRUCTIONS
STEP 5
Gas Hookup - LP
Attach LP gas line connector hose assembly (as shown in “LP Gas Hookup” section - The Professsional Liberty
Collection, Use/Care Guide) and then connect to LP tank as shown.
Fig.15 Fig. 16
FOR YOUR SAFETY
To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer is
35 pounds.
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.
Fig. 17
Cover hanger
Fig.18 Fig. 19
COVER HANGER
To use the cover hangers provided, first place the cover hanger
into the slot on the side or rear of your Cart (Fig. 17). Then hang
the cover in either direction. (Fig. 18 or 19).
Note:
Do not move the cart while
the covers are hung. This
could cause the covers to fall
off the hangers and damage
the covers.

STEP 6
Optional Attach Side Shelf Accessory on Either Side
NOTE: Side shelf Model CAD-SK can be installed with the head already on
the cart.
1. Screw shoulder bolts (2) into the bottom screws on the side of the
cart (Fig. 20 and 21). Tighten with 5/32 Allen wrench.
2. Slide left and right side shelf brackets over the shoulder bolt (Fig. 22)
and install top screw attaching the side shelf brackets onto the cart
(Fig. 23). Tighten with Phillips screwdriver.
3. Holding the side shelf, install 2 shoulder bolts into the slot and screw
into the side shelf tray (Fig. 24). Tighten with a 3/16 Allen wrench
(Fig. 25).
4. Place shelf in the up position and check for level.
If shelf is not level, adjust side shelf set screw. Set screws can be
adjusted using a 3/32 Allen wrench (Fig.26). Turn the Allen wrench
clockwise toraise the shelf. Turn 1/4 turn and review to see if the
shelf is level. The set screws in the left and right bracket should be
adjusted equally toensurethe shelf sits level.
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Fig. 24
Fig.25 Fig.26
INSTALLATION
SIDE SHELF ASSEMBLY INSTRUCTIONS (OPTIONAL)
Fig. 22 Fig. 23
Fig. 20
Fig.21
SHOULDER BOLT
SCREW HOLES

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Content Included:
Your Sink Drain Accessory Kit is packaged in one box. The box contains the following components:
Contents Qty.
1
1
1
1
1
1
2
1
Tank Bracket
Work Gloves
Phillips Screw Driver
Contents Qty.
1
3/4 Hose
Tank Drain
1/2” Ball Valve
Water Hose
Adapter
Sink Drain Hose Assembly
Contents Qty.
1
1
2
1
1
1
1
3-1/2” Snap
Bushing
Snap Lock Clip
1-1/2”Tailpiece
Washer
Fitting,1/2 NPT x
3/4 ID Tube
Nipple,
1-1/2” NPT
Elbow, 3/4 NPT
x3/4 ID Tube
Adjustable Pipe Wrench
FlatHead Screw Driver
Faucet Hose and Vent Tube
Hose Clamp,
9/16” x1-1/16”
Brass Fitting,
1/4 ID Tube x 1/8 NPT
Gray Water Tank
TOOLS REQUIRED
STEP 7
Optional Attach Sink Drain Kit
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)
Fig. 27
Fig. 28
Optional wood cutting board (model # CAD-WCB, 70861) shown in Figure 28 can be purchased as an accessory
from Customer Care at (888)
936-7872.
Cable Tie

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NOTE:
Remove all racks and drawers from the cart and grates. And remove burner caps and drip tray from the Side Burner/Sink
prior to kit installation.
1. Attach tank bracket on the right side of the cart as shown in Fig. 29.
2. Install the snap bushing in the center divider and the snap-lock clip in the back bottom of the cart into the hole
provided, as shown in Fig. 30 and 31. Note the direction of installation.
3. Attach sink drain hose assembly to the tank as shown in Fig. 32a, 32b and 32c (include one tailpiece washer).
Fig. 29 Fig.30
Fig. 31 Fig. 32a
Fig. 32c
Tank Bracket Bushing
Snap-lock Clip
Washer
Sink Drain Hose
Assembly
Tank
Drain
Hose
Fig. 32b
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)

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4. Install the above tank/hose assembly in the cart, over the tank bracket and feed the sink drain hose through the
hole in the center divider (Fig. 33).
NOTE:
The drain hose at the bottom of the tank exits the hole in the back of the cart (Fig. 34).
5. Attach the 1/2” ball valve and fitting to the tank drain as shown in Fig. 35, and tighten the hose clamp.
Fig.33 Fig. 34
Fig. 35
Fitting
1/2” Ball Valve
Hose Clamp
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)

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6. Set the Side Burner/Sink securely on a table and attach
the faucet to the sink as shown in
Fig. 36.
CAUTION:
Finger tight first, then use a wrench.
7. Feed the 3-foot water supply hose/air vent tube
through the hole at the bottom of the burner box, and
attach it to the faucet (Fig. 37).
CAUTION:
Finger tight first, then use a wrench.
8. Perform the following instructions for head installation:
WARNING!
Excessive weight hazard. Use two or more people to
move and install sink/burner assembly onto the cart.
OUTDOOR APPLIANCE HEAD PREPARATION:
A. First you will need to remove the angle brackets
from the side of the unit and replace them with cart
mount brackets (Fig. 38). Unit is shipped prepared
for island installation.
Fig. 36
Fig. 37
Rubber Washer
Lock Washer
Lock Nut
Fig. 38
SCREWS
AIR VENT
TUBE
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)

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B. Install the bracket tab on both sides of the
appliance head using 8 of the 10-24 x 1/2” screws.
Install each bracket with 4 screws on each side of
the outdoor appliance head (Fig. 39 and 40).
Fig. 39
Fig. 40
SCREWS
9. Placehead onto cart (2 persons required)
A. Remove drip tray/pan (Fig. 41) and other
removable components (to lighten the load) such
as grates, top burner caps and components for
easier handling.
B. Two persons required to lift head. To place the
head on cart, place rear of head over the rear of
the cart first (Fig. 42), then allow the rear side
tabs to first locate in the slots on the top of the
cart sides. The other tabs will locate in the
middle and front slots as the head is lowered
into position on the cart (Fig. 43). Fig. 41
Fig. 42 Fig. 43
TABS
WARNING!
Beware of pinch points and sharp
edges to avoid injury to arms and
hands.
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)

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Fig. 48
C. Position tabs on side bracket to fit into slots on the cart (be
aware of pinch points)(Fig. 44-45). When complete, the landing
ledge should sit flush on the top of the cart (no gap)(Fig. 46).
D. Secure the head to rear of cart (Fig. 47) with (2) Phillips-head
screws provided (10-24 x 1/2”).
E. Install remaining (3) screws (10-24 x 1/2”) into the front of head
to the cart (Fig. 48).
Fig. 45
PINCH POINT
Fig. 47
Fig. 44
Fig. 46
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)

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10. Feed the water supply hose through the center divider
hole, down to the bottom opening of the cart (Fig. 49).
Place the end of the water supply hose in the snap-lock
clip and lock it in place (Fig. 50)
11. Attach the water hose adapter to the water supply hose.
(Fig. 51).
NOTE:
Make sure you have the supply connection in accordance
with local codes.
12. Feed the air vent tube over the center divider and attach
it to the brass fitting located at the top of the water tank.
(Fig. 52 and 53). Fig. 49
Fig.50 Fig. 51
Water Hose
Adapter (water
supply)
Fig. 52 Fig. 53
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)

17
13. Attach the sink drain hose to the bottom of the sink (use one tailpiece
washer) (Fig. 54 and 55).
14. Push the sink drain hose up and over the edge of the side panel (Fig. 56).
This will prevent the interference between this hose and the top rack. It
also creates proper drainage from the sink to the water tank. And/or use
the cable tie provided to hold the hose up (Fig. 57).
15. Slide drip tray/pan back into place and reinstall parts removed in #9A.
16. Attach cold water hose (not supplied) to the unit and test
the system for leaks.
A. Close the ball valvebehind the cart
B. Turn on the faucet
C. Check all connections inside and outside the cart.
D. If you notice any leaks, turn the water supply off.
Tighten connections that are leaking and retest.
Fig. 55 Fig. 56
Fig. 54
INSTALLATION
SINK DRAIN ASSEMBLY INSTRUCTIONS (OPTIONAL)
Fig. 57
Cable tie

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USING THE CART
REMOVING DRAWERS
1. To remove the drawers, pull them out until their slider latch is visible. Carefully push the latch down on the left
side while pulling up on the latch on the right side and pull the drawer completely out of the frame
(Fig. 58 and 59).
2. To prevent damage to surfaces, place the drawers on a stable surface on a protective towel or tablecloth while
removed from the cart.
Fig. 59
FOR YOUR SAFETY
To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer is
35 pounds.
Fig. 58
Slider latch
Slider latch
Slider latch