Fleetwood ABN-SS User manual

Instruction Manual
Meat Tenderizer
ABN-SS
ABN-SS
Model
CAUTION!
HAZARDOUS MOVING PARTS
Disconnect Power Before
Cleaning or Servicing
20173.1 - Nov/2002

01 Main Precautions
0 2 Main Components
03 Technical data
04 Installation
05 Pre Operation
06 Operation
07 Cleaning
08 Maintenance
09 Electrical Diagram
10 General Advices
11 Exploded Drawing
12 Spare Parts List
PAGE#1
2
2
4
4
5
5
7
7
7
8
9
10
Summary
PAGE#10
12 Exploded Drawing
08800.5

PAGE#2
NOTICE TO OWNERS AND OPERATORS
The ABN-SS Meat tenderizer is designed to tenderize food products safely and
efficiently. Unless the operator is properly trained and supervised, however, there is the
possibility of a serious injury. It is the responsibility of the owner to assure that this
machine is used properly and safely, strictly following the instructions contained in this
Manual and any requirements of local law.
NEVER spray water or other liquid substances directly at the machine.
ALWAYS install equipment in working area with adequate light and space away from
children and visitors.
NEVER operate without all warning labels attached and owner/operator manual
available to operator.
NEVER leave unattended while operating.
ALWAYS ground machine properly.
1 MAIN PRECAUTIONS
The ABN-SS can be a potentially dangerous machine if incorrectly used. It must be
used and handled with care.
NEVER put your hands into the input opening of Cover Guard No.01 (Picture - 03).
BE careful when handling cutting cylinders No.03 (Picture - 02), they have sharp blades
that could cause serious irreparable damages.
ALWAYS turn off the machine and disconnect it from power source before cleaning, and
maintenance.
OPERATION, cleaning and any other service must be done by experienced or trained
operators.
NEVER use any kind of tools to help food loading inside the input opening.
NEVER take off Cover Guard without being sure that cutting cylinders are completely
still.
IMPORTANT: The ABN-SS is a silent machine. When not in use do not introduce
anything into the input opening without making sure the machine is turned off.
2 MAIN COMPONENTS
The Tenderizer ABN-SS is equipped with a safety interlock switch which function is
to stop motor automatically when the cover guard is lifted. The machine also incorporates a
motor overload protection switch, located at the back, to stop the motor automatically when
the operation results in overload. To restart the motor press the switch slightly. See the ABN-
SS main components on page 3.
PAGE#9
11 Spare Parts List
CODE DESCRIPTION U.M. CODE DESCRIPTION U.M.
00034.5 PFS ASC UNC1/4"x3/8" F CE 13045.1 PFS M6x40 DIN 933 ZB CE
00102.3 PFS SEX UNC5/16"x3/4 RTZB CE 13070.2 PFS M6x25 DIN 933 INOX CE
00119.8 ARR L 5/16" ZB CE 13238.1 PFS M8x15 DIN 933 INOX CE
00157.0 REBITE PRESSAO AD-450-S MI 13821.5 CHAVE TECLA C/PROT.PLAST. PC
00210.0 ABRACADEIRA K22 NATURAL CE 14465.7 PFS M8x25 DIN 933 INOX CE
00218.6 PASSADOR FIO MOLDE 092231 PC 15554.3 CABECOTE PC
00338.7 ARR P 1/2" ZB CE 15556.0 MANCAL DOS ROLOS ABL/ABK PC
00658.0 ARRUELA DE FELTRO AB/ABN-SS PC 15557.8 EIXO CONDUZIDO C/FURO PC
00659.9 RETENTOR 00790BR*(F.0165) PC 15558.6 EIXO CONDUTOR C/FURO PC
00662.9 LAMINA LISA AB/ABN-SS PC 15559.4 COROA ABL PC
00677.7 ROLO SECCIONADOR A-AB/N PC 15560.8 TAMPA DO CABECOTE PC
00680.7 LAMINA SECCIONADORA AB/N PC 15564.0 PARAFUSO-SEM-FIM ABK/ABL PC
00682.3 SEPARADOR LAMINAS PC 15579.9 SUPORTE PENTES C/REBITE PC
00683.1 PORCA EIXO ROLO SECC PC 15594.2 ENGRENAGEM RETA PC
00684.0 ROLO SECCIONADOR B-AB/N PC 15957.3 SUPORTE DOS ROLOS PC
00688.2 JOGO DE PENTES AB/ABN-SS PC 15962.0 KIT PENTES/ROLOS AB/ABN-SS PC
01044.8 PFS SEX UNC5/16"x5/8 RTZB CE 16156.0 MANCAL DOS ROLOS D PC
01527.0 EIXO ROLO SECCIONADOR AB PC 16381.3 PERFIL DE ACABAMENTO PC
02031.1 CAPINHA DE NYLON CN-4472 MI 16651.0 ESTABILIZADOR PC
02729.4 PCA M8 DIN 934 ZB CE 17063.1 PERFIL DE RETENCAO PC
02956.4 PCA SEX UNF 1/2" ZB CE 17064.0 CHAPA DO FUNDO PC
03075.9 PFS M3x4 DIN 84 ZB CE 17069.0 CHAPA DE TORCAO PC
03082.1 PFS M4x10 DIN 84 ZB CE 17281.2 TAMPA DEFLETORA ABN-SS-SS PC
03099.6 PCA M6 DIN 934 ZB CE 17282.0 GUIA DE TRAVAMENTO PC
04285.4 TERM. PRE-ISOL.AN-2435 MI 17283.9 SUPORTE DO DISSIPADOR PC
04456.3 ANEL O'RING 61x54x3,5mm PC 17285.5 MANIPULO M8x5mm PC
08933.8 BUJAO DE OLEO BO 3025-1/4 PC 17286.3 CS ESTRUTURA PC
09401.3 EXTRATOR DO ROLO CORTADOR PC 17287.1 TAMPA PC
09627.0 PE BORRACHA M8x15mm F-305 PC 17288.0 CS TAMPA DE PROTECAO PC
09642.3 ETIQ.ATENCAO CUIDADO INGL CE 17291.0 CS SUPORTE DA MOLA PC
10045.5 IMA ENCAPSULADO SM1000 PC 17292.8 PINO ELAST. 4x8 DIN 1481 CE
10336.5 PFS M3x10 DIN 963 INOX CE 17293.6 MOLA DO MANIPULO PC
10847.2 DISSIPADOR DE ALUM.BR 812 PC 17294.4 CALCO DO MANIPULO PC
12384.6 PFS M6x12 DIN 933 INOX CE 17352.5 DISTANCIADOR PC
12442.7 ARR.L.A6,4 DIN 125 INOX CE 12937.2 MOTOR 0,5CV 50Hz BEN01213 PC
12445.1 PCA M8 DIN 934 INOX CE 17581.1 TERM.POSITIV LOCK 0,5A1,5 MI
12448.6 PCA M6 DIN 934 INOX CE 17582.0 CAPA P/TERMINAL FEMEA MI
12491.5 PFS M3x10 DIN 84 INOX CE 17798.9 REED SWITCH COMPLETO-ABN-SS PC
12558.0 PFS M8x45 DIN 933 INOX CE 17801.2 ESPAGUETI DIAM.12 PC
12834.1 UNID.CONTR.P/1 INTER.-UC1 PC 17890.0 PRENSA CABO NPT 1/2"C./R8 PC
12853.8 PCA M3 DIN 934 INOX CE 08800.5 CB.3x1,0mm2 C/PLUG 3PC PC
12942.9 PFS M3x16 DIN 84 INOX CE 17899.3 ETIQ.IDENTIF.MOTOR/RESIST PC

03
02
01
04
Picture - 01 Picture - 02
01 - Cover Guard.
02 - Motor Housing.
03 - Switch ON/OFF.
04 - Motor-Overload Protection Switch.
01 - Cover Guard.
02 - Combs Support.
03 - Comb.
01 - Cylinder Extractor.
02 - Cylinders Knob
03 - Cutting Cylinders.
01
02
01
02
03
03
Picture - 03 Picture - 04
PAGE#3
10 GENERAL ADVICES
ALWAYS turn machine off before cleaning and maintenance.
PROVIDE enough space around machine to avoid accidents.
ALWAYS keep the floor dry. Wet floors may cause slippings.
ALWAYS turn machine off in case of power supply lack.
NEVER let dust or water to get into electrical and mechanical components of
the machine.
DO NOT modify original features of the machine.
DO NOT take out nor tear off any safety or identification label.
PAGE#8

PAGE#4
3 TECHNICAL DATA
4 INSTALLATION
The ABN-SS must be placed on a leveled, non-skid working surface with a
recommended height of 850mm.
The voltage of the tenderizer must be the same as the power supply voltage.
Grounding wire must always be connected.
PAGE#7
9 DIAGRAMELECTRICAL
7 CLEANING
Always disconnect the machine from power source before cleaning.
To remove the parts to be washed follow the inverse steps of part 6.2 of this manual
carefully.
Wash all removable parts of the machine with warm water and neutral soap and
wipe them dry.
Clean the body of the machine with a dump clean cloth and wipe dry.
Never use tools like knives, forks and others to help removing residues from the
cutting cylinders.
8 MAINTENANCE
The machine is supplied with SAE 140 oil and non-toxic sintetic white grease in
the bearings of the cutting cylinders.
The oil is sufficient for the machine's entire life.
The bearings must be kept lubricated with non-toxic sintetic white grease.
MACHINE DESIGN AND CHARACTERISTICS MAY BE CHANGED WHITHOUT
PREVIOUS NOTICE, AFTER THE CATALOGUE PRINTING DATE.
Control Unit
CV
220
50

6.2 Cylinders Assembly
Press groove knob No.02 (Picture - 02) down and turn it until one of the grooves is in the
position as shown on Picture - 07.
Be careful, the cylinders must not swap position between themselves, otherwise they
will not fit into the casing, so observe their position before disassembling them.
Fit the corresponding cutting cylinder in the groove positioned as explained above.
Use the same procedure to fit the other cutting cylinder.
Procedure on how to remove Cutting Cylinders: Remove Cover Guard No.01 (Picture
0 1 ) a n d b o t h C o m b s N o . 0 3 ( P i c t u r e 0 1 ) .
Press groove Knob No.02 (Picture 02) down and turn it until both Cylinder´s
g r o o v e s N o . 0 1 ( P i c t u r e 0 7 ) a r e i n t h e v e r t i c a l p o s i t i o n . F i t C y l i n d e r
Remover No.01 (Picture 02) in between the blades of one Cylinder No.03
(Picture 02) and pull it up slowly. Repeat this procedure to remove the
second Cylinder.
Then place combs support No.01 (Picture - 06) in the cylinders support No 4 (Picture
06) followed by the combs No.02 (Picture - 06) and finally place the cover guard No.01 (Picture - 01).
IMPORTANT: Place the combs support in its right position otherwise the cover guard
No.01 (Picture - 01) wil not fit properly.
01 - Combs Support.
02 - Combs.
03 - Cutting Cylinders.
04 - Cutting Cylinders Support.
Picture - 06
PAGE#6
04
0201 03
Picture - 07
01 - Grooves.
Detail A
Detail A
01
PAGE#5
5 PRE OPERATION
Check if theABN-SS is firm on its position.
Before use wash the cutting cylinders No.03 (Picture - 02) with warm water and
neutral soap and wipe them dry.
Always use combs No.2 (Picture - 06), they prevent food load from getting
stuck in the cutting cylinders and provide a smooth operation.
IMPORTANT: The combs must always be used during tenderizing
operation.
6 OPERATION
6.1 Feeding
Turn on the machine using ON/OFF switch No.03 (Picture - 03).
For feeding hold the food product above the input opening of the cover guard
and let it pass through the opening keeping your hands away from it as shown on Picture -
05 below.
Pass only one slice of meat through the opening at a time.
Tenderizes with 20cm length (about 8” and 1,3cm thickness ( about ½”)
Picture - 05